Boring Head With An Electronic Unit
20190176243 · 2019-06-13
Assignee
Inventors
Cpc classification
H03K17/965
ELECTRICITY
B23B29/03407
PERFORMING OPERATIONS; TRANSPORTING
B23B29/03403
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A boring head (1) with an electronic unit (20) integrated in the boring head (1) is provided, the electronic unit (20) comprising a control unit (60), a display (30) and a compartment (26) for a power source (41). The display (30) is connected to the control unit (60) and serves to display information concerning the status of the boring head (1) to a user. The compartment (26) serves to accommodate a power source (41) to supply the control unit (60) and the display (30) with electric power. The electronic unit (20) as a whole is designed as a compact subassembly of the boring head (1).
Claims
1. A boring head with an electronic unit integrated in the boring head, the electronic unit comprising: a control unit, a display being connected to the control unit, for displaying information concerning the status of the boring head to a user, and a compartment for a power source to supply the control unit and the display with electric power, wherein the electronic unit as a whole is designed as a compact subassembly of the boring head.
2. The boring head as claimed in claim 1, wherein the electronic unit further comprises at least one button being operatively connected to the control unit, in order to enable the user to influence the control unit.
3. The boring head as claimed in claim 2, wherein the compartment for the power source is arranged between the control unit and the button.
4. The boring head as claimed in claim 3, wherein a cover is provided for covering the compartment for the power source, and wherein the button is formed by the cover.
5. The boring head as claimed in claim 2, wherein the electronic unit further comprises a piezo element, in order to detect a manipulation of the button by the user.
6. The boring head as claimed in claim 5, wherein the piezo element is formed as a piezo diaphragm, and wherein the piezo diaphragm is connected to the control unit by means of an anisotropic conductive adhesive.
7. The boring head as claimed in claim 6, wherein the electronic unit further comprises a piezo board to which the piezo diaphragm is connected by means of the anisotropic conductive adhesive, and wherein the piezo board is arranged between the compartment for the power source and the piezo element.
8. The boring head as claimed in claim 1, further comprising a radially displaceable insert holder and a sensor for measuring the radial displacement of the insert holder, the sensor being connected to the control unit, and the control unit being adapted to control the display such that the radial displacement is indicated by the display.
9. The boring head as claimed in claim 1, wherein the electronic unit comprises a casing in or on which the control unit, the display, the compartment for the power source, and a button operatively connected to the control unit, are arranged.
10. The boring head as claimed in claim 1, wherein a printed circuit board is provided as the control unit.
11. The boring head as claimed in claim 10, wherein the PCB forms a backside of the electronic unit.
12. The boring head as claimed in claim 9, wherein the PCB and the casing together form an inner space of the electronic unit, the display and the compartment for the power source being completely disposed in the inner space.
13. The boring head as claimed in claim 1, wherein the electronic unit further comprises an antenna for wirelessly transmitting data from the control unit to an external device.
14. The boring head as claimed in claim 1, wherein the boring head comprises a main body with a recess, and wherein the electronic unit is arranged within the recess.
15. An electronic unit for a boring head, the electronic unit comprising: a control unit, a display being connected to the control unit, for displaying information concerning the status of the boring head to a user, and a compartment for a power source to supply the control unit and the display with electric power, wherein the electronic unit as a whole is designed as a compact subassembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Preferred embodiments of the invention are described in the following with reference to the drawings, which are for the purpose of illustrating the present preferred embodiment of the invention and not for the purpose of limiting the same. In the drawings,
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DESCRIPTION OF PREFERRED EMBODIMENTS
[0055] In
[0056] The boring head 1, as shown in
[0057] For securing the boring head 1 in a torque-proof manner on the driving source of a boring or milling machine, a bolt 7 is displaceably arranged in the stem portion 3. The bolt 7 extends transversely, i.e. radially, through the stem portion 3.
[0058] Due to the essentially cylindrical shapes of the stem portion 3 and the head portion 4, a central longitudinal axis and a radial direction of the boring head 1 are defined. The central longitudinal axis coincides with the rotational axis of the boring head 1 in normal use.
[0059] The head portion 4 of the boring head 1 comprises a transverse, i.e. radial, channel diametrically extending throughout the head portion 4. Within this channel, a tool carrier 10 in the form of a plunger is arranged (see
[0060] Attached to the second end-face of the tool carrier 10 is an adjusting screw 13 by which the tool carrier 10 can be displaced along the radial direction. The adjusting screw 13 has a hexagon socket for rotating the adjusting screw 13 by means of a corresponding hex key. Upon rotation of the adjusting screw 13, the tool carrier 10 is displaced along the radial direction. A scale can optionally be printed on the adjusting screw 13, in order to indicate the approximate displacement of the tool carrier 10 to the user.
[0061] On the head portion 4, an inscription 6 can be provided, in order to provide certain information to the user, such as for example information concerning different cutting inserts 14 and/or insert holders 11 that can be used in combination with this boring head 1.
[0062] On a side of the head portion 4 which is directed in a perpendicular direction relative to the longitudinal extension of the tool carrier 10, a recess 5 is provided. The recess 5 defines a cuboid and outwardly open inner space of the head portion 4. The inner space of recess 5 serves to accommodate an electronic unit 20.
[0063] The electronic unit 20 serves to calculate the actual radial displacement of the tool carrier 10 and to indicate a corresponding displacement value on a display 30 to the user. For this purpose, the electronic unit 20 comprises a battery compartment 26 for a customary battery 41, a display 30, a push-button 49 and a printed circuit board (PCB) 60. All of these electric components of the electronic unit 20 are interconnected with each other internally, such that the battery 41 can supply electric power to the PCB 60 and to the display 30 and that the user can influence the signal processing of the PCB 60 and thus the indication on the display 30 by pressing the push-button 49. The entire electronic unit 20 is integrated in the head portion 4 of the boring head 1.
[0064] For measuring the actual radial displacement of the tool carrier 10, a measuring area 15 is provided on the tool carrier 10, as can be seen in
[0065] The sensor 16 is electrically connected to the PCB 60 of the electronic unit 20, such that a signal reflecting the actual displacement of the tool carrier 10 can be transferred to the PCB 60. The PCB 60 comprises contact elements or surfaces on its backside for contacting respective contact elements being connected to the sensor 16.
[0066] As can be seen in
[0067] The electronic casing 21 forms a circumferential, essentially rectangular lateral frame which laterally delimits the electronic unit 20 and its electronic components with respect to the side walls of the recess 5. The inner space of the electronic casing 21 is divided into two compartments, a first compartment for accommodating the display 30 and a second compartment for accommodating the battery 41. Both compartments of the inner space are laterally delimited in all directions by the electronic casing 21 and are delimited backwards by the PCB 60. Towards the front, the first compartment of the inner space is delimited by a transparent display cover glass 31 which is inserted into a rectangular display window 25 formed by the electronic casing 21 (see
[0068] For attaching the electronic unit 20 to the head portion 4 of the boring head 1, a screw hole 22 is provided in each corner of the electronic casing 21, as can be seen in
[0069] In order to achieve an overall essentially flat front surface of the completely assembled electronic unit 20, the electronic casing 21 comprises an indentation in its front surface in the area of the battery compartment 26 for accommodating the battery cover 28. The indentation is dimensioned such, that it is laterally completely filled out by the battery cover 28 and that the front face of the battery cover 28 comes to lie flush with the adjacent front face of the electronic casing 21. Threaded holes 23 are provided on the electronic casing 20 for fixing the battery cover 28 on the electronic casing 20 by means of fixing screws 48.
[0070] The display 30, the construction of which can be seen in
[0071] The display cover glass 31 is arranged in the display window 25 of the electronic casing 21 and serves to protect the LCD 33 from external mechanical influences, dirt particles and moisture. The separating foil is arranged between the display cover glass 31 and the LCD 33.
[0072] The LCD 33 serves to indicate the radial displacement of the tool carrier 10 and thus of the cutting insert 14 to the user. For this purpose, the LCD 33 is electrically connected by means of the zebra strip connectors 34 to an array of connector surfaces provided on the PCB 60. The zebra strip connectors 34 at the same time serve as spacers for arranging the LCD 33 close to the display cover glass 31 and to the display window 25.
[0073] On the PCB 60, which forms a control unit of the electronic unit 20, various electronic components 64 are arranged which are mutually interconnected by corresponding conductor tracks. The electronic components 64 of the PCB 60 usually encompass an analog-digital converter for converting the input signals received from the sensor 16 into digital data as well as a signal processing unit for processing the digital data and for providing a corresponding input signal to the LCD 33. The PCB 60 can also comprise a memory chip for storing the measured displacement data. The electronic components 64 are preferably arranged on the backside of the PCB 60.
[0074] On the front side of the PCB 60, contact elements 62 and 63 for contacting the battery 41 are provided bottom battery contacts 62 for contacting a first pole of the battery 41 and a lateral battery contact 63 for contacting a second pole of the battery 41 which here has the form of a button battery, in particular a CR 1025 lithium battery.
[0075] Further contact elements 61 are provided on the front side of the PCB 60, which serve to contact the push-button 49. Due to the integration of the push-button 49 in the removable battery cover 28 which is explained in detail below, the contact elements 61 are constructed as spring contacts.
[0076] For fixing the PCB 60 on the electronic casing 21 by means of three fixing screws 65 and an antenna connecting screw 66 (the further function of which will be explained later), the PCB comprises screw holes 69 which correspond to threaded holes 27 being provided on the backside of the electronic casing 21. A main sealing 68 is arranged between the electronic casing 21 and the PCB 60, in order to protect the inside of the electronic unit 20 and of the boring head 1 from the entering of dirt particles and of moisture.
[0077] The second compartment of the inner space of the electronic unit 20 comprises the battery compartment 26 for accommodating a button battery 41. As can be seen in
[0078] The battery casing 42 comprises an opening on its backside, such that the bottom battery contacts 62 and the lateral battery contact 63 can protrude into the battery compartment 26 for contacting the battery 41.
[0079] The construction of the battery cover 28 which also forms a push-button 49 is shown in
[0080] Three screw holes 47 are provided in the cover plate 40 of the battery cover 28. The screw holes 47 serve to removably fix the battery cover 28 on the electronic casing 21 by means of fixing screws 48.
[0081] On its backside, the cover plate 40 comprises an indentation 43 within which a further indentation 44 is present (see
[0082] The piezo diaphragm 50 has a construction as it is well known to the skilled person with a metal disc 51 and a ceramic substrate 52 applied to the backside of the metal disc 51. The metal disc 51 is a circularly shaped foil having approximately the same thickness as the depth of the indentation 44. The ceramic substrate 52 is applied as a circular surface coating concentrically to the metal disc 51. A small bending or deformation of the piezo diaphragm 50, in particular caused by a touch force load acting on the push-button 49, results in a variation of the electric voltage measured between the metal dish 51 and the ceramic substrate 52. The PCB 60 is adapted to detect such a variation of the electric voltage of the piezo diaphragm 50.
[0083] The electric connection of the metal disc 51 and of the ceramic substrate 52 to the contact elements 61 of the PCB 60 is achieved via the piezo board 53. For this purpose, the piezo board 53 which is designed as a printed circuit board comprises on its front side an annular contact surface 54 for contacting the periphery of the metal disc 51 and a central contact surface 55 for contacting the ceramic substrate 52. The annular contact surface 54 and the central contact surface 55 are each connected within the piezo board 53 to a respective contact surface 56 arranged on the backside of the piezo board 53. When the battery cover 28 is properly attached to the electronic casing 21, the contact surfaces 56 are each in contact with one of the contact elements 61 of the PCB 60, in order to transmit electric signals from the piezo diaphragm 50 to the PCB 60.
[0084] The battery spacer 57 is attached, for example by means of an adhesive, to the backside of the piezo board 53. The battery spacer 57 is made from a non-conductive plastic material and prevents the battery 41 from contacting the piezo board 53.
[0085] A crucial step in the production process of the battery cover 28 is illustrated in
[0086] The battery cover 28 is then pressed in such a direction that the cover plate 40 and the piezo board 53 are moved closer each other (
[0087] By using the anisotropic conductive adhesive 58 for attaching the piezo diaphragm 50 to the piezo board 53, a particularly safe and space-saving mechanical and electrical connection between these two components can be achieved.
[0088] The function of the push-button 49 in the present embodiment is programmed such in the PCB 60 that the electronic unit 20 and particularly the display 30 is switched on upon a first touch of the push-button 49 and that the indication of the radial displacement on the display 30 is reset to a zero-value upon a second touch of the push-button 49 that lasts longer than for one second.
[0089] The boring head 1 according to the present embodiment is adapted to wirelessly transmit data signals from the electronic unit 20 to an external device, such as a computer, a mobile phone or an adjuster tool for adjusting the adjusting screw 13. Thus, the data of radial displacement of the cutting insert 14 can not only be displayed on the display 30, but also on an external device.
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[0091] The transmission unit also comprises a Bluetooth-microcontroller arranged in the PCB 60 for generating the 2.4 GHz Bluetooth signal as well as a matching circuit with a series of inductors and capacitors for adapting the impedance form the antenna to the one of the Bluetooth-microcontroller to the same 500 impedance in both directions, in order to minimize energy losses.
[0092] As shown in
[0093] In the present embodiment, the antenna for the wireless data transmission is formed by an internal radiofrequency (RF) ground plane 67 integrated in the PCB 60 in the area behind the display window 25 (see
[0094] The invention is of course not limited to the preceding presented embodiment and a plurality of modifications is possible. For example, the antenna for wirelessly transmitting data to an external device could be designed as a ceramic antenna behind the display window 25, a microstrip-antenna behind the display window 25, in particular on the PCB 60, a patch-antenna behind the display window 25 or as a slot antenna arranged within the display window 25. The push-button 49 does not necessarily be integrated in the battery cover 28, but could also be provided separately from the battery cover. Instead of using a piezo-element, the button could be a provided as any other button according to the state of the art. In an alternative embodiment, the stem portion 3 could also be cone-shaped or have a polygonal cross-section. Furthermore, the function of the sensor 16 and the measuring area 15 for measuring radial displacements of the tool carrier 10 could alternatively also be based on an optical, capacitive or inductive measurement. Instead of wirelessly communicating according to a Bluetooth-standard, the transmission unit could also be adapted to communicate according to ANT, ZigBee or any other standard. A plurality of further modifications is possible.
LIST OF REFERENCE SIGNS
[0095] 1 Boring head [0096] 2 Main body [0097] 3 Stem portion [0098] 4 Head portion [0099] 5 Recess [0100] 6 Inscription [0101] 7 Bolt [0102] 10 Tool carrier [0103] 11 Insert holder [0104] 12 Clamping screw [0105] 13 Adjusting screw [0106] 14 Cutting insert [0107] 15 Measuring area [0108] 16 Sensor [0109] 20 Electronic unit [0110] 21 Electronic casing [0111] 22 Screw hole [0112] 23 Threaded hole [0113] 24 Fixing screw [0114] 25 Display window [0115] 26 Battery compartment [0116] 27 Threaded hole [0117] 28 Battery cover [0118] 30 Display [0119] 31 Display cover glass [0120] 32 Separating foil [0121] 33 LCD [0122] 34 Zebra strip connector [0123] 40 Cover plate [0124] 41 Battery [0125] 42 Battery casing [0126] 43 Indentation [0127] 44 Indentation [0128] 45 Upper battery sealing [0129] 46 Lower battery sealing [0130] 47 Screw hole [0131] 48 Fixing screw [0132] 49 Push-button [0133] 50 Piezo diaphragm [0134] 51 Metal disc [0135] 52 Ceramic substrate [0136] 53 Piezo board [0137] 54 Annular contact surface [0138] 55 Central contact surface [0139] 56 Contact surface [0140] 57 Battery spacer [0141] 58 Adhesive [0142] 59 Conductive particles [0143] 60 PCB [0144] 61 Contact elements [0145] 62 Bottom battery contact [0146] 63 Lateral battery contact [0147] 64 Electronic component [0148] 65 Fixing screw [0149] 66 Antenna connecting screw [0150] 67 Ground plane [0151] 68 Main sealing [0152] 69 Screw hole [0153] 70 Antenna radiation