COMPOSITE PALLET FOR THE TRANSPORT AND LONG-TERM STORAGE OF BARRELS
20190177038 ยท 2019-06-13
Inventors
Cpc classification
B65D2519/00109
PERFORMING OPERATIONS; TRANSPORTING
B65D19/385
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00373
PERFORMING OPERATIONS; TRANSPORTING
B65D19/0081
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00343
PERFORMING OPERATIONS; TRANSPORTING
B65D85/62
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00273
PERFORMING OPERATIONS; TRANSPORTING
B65D19/0012
PERFORMING OPERATIONS; TRANSPORTING
B65D19/44
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00567
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D19/44
PERFORMING OPERATIONS; TRANSPORTING
B65D19/00
PERFORMING OPERATIONS; TRANSPORTING
B65D85/62
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A composite pallet for the transport and long-term storage of barrels, comprising a base element made of plastic with a top side, an under side and support projections; a deck element made of plastic with a top side for storing the barrels; and a depositing area for holding a vertical barrel. The deck element has an under side and support projections resting on the base element support projections, and is supported against the base element; the deck element under side is at a distance from the base element top side. Support inserts made of a material with a creep modulus which is higher over a predefined period than a creep modulus of plastic, and the decrease in which is lower than that of plastic over the specified period, are locked into holders on the deck element under side and on the base element top side.
Claims
1. A composite pallet for the transport and long-term storage of barrels, comprising; a base element made of plastic with a base element top side, a base element under side and base element support projections formed projecting from the base element top side, a deck element made of plastic with a deck element top side, on which a deck for storing the barrels is formed, a deck element under side and deck element support projections formed projecting from the deck element under side, which lie on the base element support projections or are connected thereto, whereby the deck element is supported against the base element, and the deck element under side is at a distance from the base element top side, at least one depositing area for holding a vertical barrel, several support inserts made of a material with a creep modulus which is higher over a predefined period than a creep modulus of plastic, and a decrease in which is lower than that of plastic over the predefined period, which are inserted into support element holders formed on the deck element under side and on the base element top side, and which are connected to the support element holders by friction locking or positive locking, wherein the support inserts are arranged in support areas, which are at least partially located underneath the at least one depositing area.
2. The composite pallet according to claim 1, wherein the support inserts have support insert top sides on which a barrel can be stored in a depositing area of at least one depositing area, the support inserts have support insert under sides, with which the composite pallet can be stored on a base or on rims of barrels, whereby the support inserts are configured to absorb a load of a barrel deposited in the depositing area and ensure its long-term stable storage independently of any plastic layer located between the support inserts and a barrel base.
3. The composite pallet according to claim 1, wherein the at least one depositing area is circular or is formed as an indentation with a rim edge for holding a vertical barrel by positive locking.
4. The composite pallet according to claim 1, wherein each support insert has a support insert top side, the deck element top side in the area of each support area defines a recess, and the support insert top side lies in a plane with the deck element top side or the depositing area, or, if the at least one depositing area is formed as an indentation, in a plane between the deck element top side and the at least one depositing area.
5. The composite pallet according to claim 1, wherein a first partial quantity of the support inserts is arranged underneath the rim edge of the at least one depositing area, with at least three support inserts per depositing area, wherein, the at least one depositing area is formed as an indentation, and the contour of the rim edge of the indentation is emulated on the support insert top sides of several support inserts of the first partial quantity.
6. The composite pallet according to claim 1, wherein the support element holders for the support inserts are incorporated into the deck element support projections and the base element support projections.
7. The composite pallet according to claim 1, further comprising a plurality of bearing elements each with a bearing element top side and a bearing element under side, and snap locks for a friction-locking or positive-locking connection of the bearing elements on the bearing element under side to the deck element on its deck element top side, wherein the bearing element top side of each bearing element is provided with a first concavely cambered surface with a first concave curve for storing a horizontal barrel.
8. The composite pallet according to claim 7 with at least two depositing areas, wherein a first concavely cambered surface of each bearing element has a second concave curve perpendicular to the first concave curve to store a barrel with a bulge.
9. The composite pallet according to claim 7, wherein the bearing element top side of each bearing element is provided with a second concavely cambered surface which has a combined curved edge with the first concavely cambered surface.
10. The composite pallet according to claim 7, wherein formed on the bearing element under side of each bearing element are bearing support element holders for holding further support inserts.
11. The composite pallet according to claim 10, wherein the bearing support element holders are arranged above support element holders of the deck element top side, and the further support inserts have support insert under sides which rest against support insert top sides of the support inserts inserted into the deck element.
12. The composite pallet according to claim 1, wherein the support inserts are made of concrete, wood, stainless steel or stone.
13. The composite pallet according to claim 1, further comprising several supporting rods for connection to a further composite pallet and for support against same, wherein the deck element and the base element have several through-openings for clasping a circumference of the supporting rods inserted into the through-openings by positive locking, and the ends of the inserted supporting rods or height-adjustment elements connected to the ends of the supporting rods are in direct contact with support inserts, whereby the loading of the deck element and of the base element of the composite pallet with a weight of the further composite pallet is reduced.
14. The composite pallet according to claim 1, wherein support inserts of a second partial quantity of support inserts are formed as one-piece combination support inserts, and wherein two support inserts are connected to each other by a bar.
15. The composite pallet according to claim 13, wherein support inserts of a second partial quantity of support inserts are formed as one-piece combination support inserts, two support inserts are connected to each other by a bar, and the bars of the combination support inserts are positioned underneath the through-openings to hold the supporting rods, and the supporting rods or the height-adjustment elements each rest against a bar.
16. The composite pallet according to claim 13, wherein the supporting rods and the height-adjustment elements are made at least partially from metal, the height-adjustment elements have an external screw thread and at least at one end the supporting rods have an internal screw thread matching the external screw thread.
17. The composite pallet according to claim 1, wherein the deck element or the base element are manufactured individually and can be nested with other deck elements or base elements.
18. The composite pallet according to claim 1, wherein the deck element and the base element are constructed identical and arranged mirror-symmetrical relative to a mirror plane which lies parallel to the deck element top side and to the base element under side and is at a same distance to both.
19. The composite pallet according to claim 1, wherein the deck element is manufactured in one piece with the base element.
20. A kit for a composite pallet according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The invention is explained in even more detail below by way of example with reference to the attached drawings, which also disclose features essential to the invention. There are shown in:
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DETAILED DESCRIPTION
[0054]
[0055] The composite pallet also comprises a deck element 4 made of plastic with a deck element top side 5 on which a deck for storing the barrels is formed. The deck element 4 further comprises a deck element under side, not shown, and deck element support projections 6 formed projecting from the deck element under side. The composite pallet also comprises at least one depositing area 7 for holding a vertical barrel. This is located on the deck on the deck element top side 5. In the simplest case, the depositing area 7 consists of a simple mark on an otherwise smooth surface. Depending on the size of the composite pallet, one depositing area 7 or several depositing areas 7 can be defined on the deck. In the present case there are six depositing areas 7. This is a particularly advantageous quantity for handling the composite pallet with a forklift in terms of space requirement, weight and handling. In addition, in the case of the composite pallet shown the depositing areas 7 are formed not as flat marks or areas, but as indentations with a rim edge 8 for preferably positive-locking holding of a vertical barrel or the base of a barrel. On the one hand, the people loading the pallets are thereby shown the positions at which the barrels are to be deposited. On the other hand, the depositing areas 7 formed as indentations also secure the deposited barrels to a certain extentdepending on the force exertedagainst lateral displacement out of these ideal positions. As a rule, an incorrect positioning results in a tilting of the barrel, which is recognizable by eye and can be corrected immediately by staff.
[0056] Such indentations or depositing areas 7 can also be formed on the base element under side, with the result that the barrels in the case of pallets stacked one on top of another are secured against lateral displacement both on their bottom rim and on their top rim. In particular it is possible to construct deck element and base element identical. This reduces production costs as only one tool is required for the base element 1 and the deck element 4. In the case of an identical construction, deck element 4 and base element 1 are arranged in the composite pallet mirror-symmetrical relative to a mirror plane which lies parallel to the deck element top side 5 and to the base element under side and is at the same distance to both, thus intersects the composite pallet centrally with respect to its height.
[0057] It is guaranteed by the base element support projections 3, which rise from the base element top side 2 or project therefrom, and by the correspondingly formed deck element support projections 6 that the deck element 4 is supported against the base element 1 and the deck element under side is at a distance from the base element top side 2.
[0058] The deck element 4 and the base element 1 are both made of plastic. This is formed from large molecular chains, which are also entangled in some forms of plastics. Under external loading, these slip or disentangle, which leads to strain. Application of force to plastic over a longer period results in a progressive deformation, creep, which is also called retardation. This is a plastic, irreversible deformation. Pallets made of plastic therefore cannot cope with the long-term storage of barrels over a period of at least twelve years without further measures, as the loads which are exerted via the barrel base or even just the rims of the barrels on the plastic or the depositing areas are so high that a plastic deformation occurs in every case. This applies to a particular degree when several pallets are stacked one on top of another. Stability cannot be guaranteed over such a long period as the plastic creeps or retards too much.
[0059] The so-called creep modulus E.sub.c (t)=/.sub.tot (t) is a measure of the creep in the case of plastic, wherein denotes the mechanical stress and the time-dependent strain. The creep modulus for plastic tends to be low, i.e., here the strain is relatively great. However, there are enough materials, such as for example steel, wood, stone or concrete, in which the tendency to creep, i.e., the time-dependent strain or compressioncorresponding to a strain with the opposite signis lower than in the case of plastic. Therefore, in order to make the composite pallet shown in
[0060] The support inserts 9 are inserted into support element holders 10 which are formed on the deck element under side and on the base element top side 2. When they are inserted, the support inserts 9 are connected to the support element holders 10 by friction locking and/or positive locking. A positive-locking connection can be effected for example when the composite pallet is manufactured in one piece and the support inserts 9 are at least partially surrounded by the support element holders 10 and/or the material of the base element 1 and the deck element 4. However, there is also the possibility, as is realized in particular in the case of the two-part pallet, of arranging the support inserts in friction-locking manner in the support element holders 10, for example by wedging them into the support element holders 10, wherein areas of the base element top side 2 or of the deck element under side counted among the support element holders can also be used to produce the friction locking. The edges of the support element holders 10 can be formed slightly smaller relative to the dimensions of the support inserts 9.
[0061] In order to be able to absorb the loading exerted by the barrels and the pallets lying above them, the support inserts 9 are arranged with their support element holders 10 in support areas which lie at least partially underneath the at least one depositing area 7. These areas are shown in the deck element top side 5 in
[0062] Substances with a corresponding high creep modulus, which display no or only slight strain or compression over the predefined period, for example wood, stone, steel, in particular stainless steel, or concrete, come into consideration as material for the support inserts. In addition to wood, concrete in particular has the advantage that a plurality of possible types are available here, of which some in particular have a low specific weight with nevertheless high stability, which facilitates handling. As the specific weight of the support inserts 9 is higher than that of plastic, the support inserts should be constructed no larger than necessary in order to guarantee the required stability on the one hand and not to allow the pallet to become too heavy on the other hand.
[0063] At least one first partial quantity of the support areas is arranged underneath the rim of the at least one depositing area 7. The first partial quantity can also comprise all support inserts 9, as is the case with the composite pallet shown in
[0064] In the case of the composite pallet shown in
[0065] A typical design of a support insert 9 and a design of a combination support insert 12 are represented in
[0066] If the depositing area 7 is designed as an indentation with a rim edge 8 and not just with a mark as a rim on the deck element top side 5, the support insert top sides 14 can be formed flat and lie in a plane between the plane of the depositing area 7 and the plane predefined by the height of the rim edge 8, including these planes. However, optionally the rim edge 8 of the indentation can be emulated as a contour 15 on the support insert top sides 14 of several support inserts 9 of the first partial quantity. This is the case for example in the combination support insert 12 shown in
[0067] As shown in
[0068] Whereas
[0069] Finally,
[0070] Two further embodiments of a composite pallet are shown in
[0071] In order to facilitate the storage of horizontal barrels, a composite pallet can also comprise several bearing elements 17. These bearing elements 17 are represented in different views in
[0072] In the simplest case, the first concavely cambered surface 21 corresponds to the section of the inner surface of a cylinder segment the axis of rotation of whichwhen the bearing element 17 is insertedlies parallel to the deck element surface 5. For drums or barrels without a bulge this is sufficient. However, as a rule wooden barrels are shaped with a bulge, with the result that the first concavely cambered surface 21 should be arranged inclined or tilted at least relative to the deck element top side 5, the axis of rotation of the notional cylinder then encloses a non-zero angle with the plane which is defined by the deck element top side 5. In addition, the first concavely cambered surface 21 of each bearing element 17 can also have a second concave curve, which runs perpendicular to the first concave curve. In this way the curve of a barrel with a bulge is emulated, which leads to a more stable storage of such barrels. In the view shown in
[0073] However, the available space, in particular in the case of smaller barrels, still cannot be optimally utilized in this way. In a further design, the bearing element top side 18 of each bearing element 17 is therefore provided with a second concavely cambered surface 23 which has a combined curved edge 24 with the first concavely cambered surface 21, wherein the normal vectors on both sides of the curved edges 24 perpendicular thereto enclose a non-zero angle. This can be seen particularly well in
[0074] Bearing support element holders for holding further support inserts, the shape of which is adapted to the bearing elements 17, are formed on the under side of each bearing element 17not shown here. These bearing support element holders are preferably located underneath the corner areas of the bearing elements 17, i.e. underneath the areas where the blocking elements 22 are arranged. In this configuration, when bearing elements 17 are used, the bearing support element holders are arranged above support element holders 10 of the deck element top side 5. The further support inserts then have support insert under sides which rest against support insert top sides 14 of the support inserts 9 inserted into the deck element 4. In this way, the load caused by the weight of the barrels is transmitted downwards directly via the support inserts.
[0075] The further support inserts are likewise manufactured from a material which has a higher creep modulus than plastic over the predefined period which decreases less than that of plastic over this period. As with the support inserts 9, the creep modulus should preferably remain substantially constant over the predefined period after an initial adjustment to the loading.
[0076] Moreover, it is also possible to provide openings at the points of the bearing elements 17 on which the blocking elements 22 sit, and to shape the further support inserts correspondingly such that the blocking elements 22 are formed on their top sides. Like the support inserts 9, the further support inserts can likewise be manufactured, for example, from concrete, wood, stainless steel or stone.
[0077] A further design of a composite pallet is shown in
[0078] The supporting rods 26 can be formed solid or hollow, they can for example be formed cylindrical with a circular cross section, or also with a square, rectangular or polygonal cross section, wherein the through-openings 27 are adapted to the shape of the cross section. Each supporting rod 26 has two ends. One end of an inserted rod 26 can be in direct contact with one support insert 9. As a result, the loading of the deck element 4 and of the base element 1 of the composite pallet with the weight of the further composite pallet is reduced, as the force is transmitted directly by the supporting rods 26 into the support inserts 9. For this, the support inserts 9 must either have a support insert top side 14 the surface of which is large enough to support a barrel for one thing and the end of the supporting rod 26 for another. Alternatively, support inserts 9 can also be provided only for the supporting rods 26.
[0079] However, the combination support inserts 12 are particularly suitable for supporting the supporting rods 26: the bars 13 each connecting two support inserts 9 can be used in order to support a supporting rod 26. As the bar 13 is made of the same material as the support inserts 9, or the combination support inserts 12 are in each case manufactured in one piece, in this sense there is likewise a direct contactwithout plastic in betweenbetween supporting rod 26 and the support inserts 9 when the supporting rod lies on the bar 13. In the design shown in
[0080] In the case of connection to a further composite pallet above the composite pallet shown in
[0081] Whereas in the variant shown in
[0082] The height-adjustment element 28, which, like the supporting rods 26, is made at least partially from metal, preferably from stainless steel, has an external screw thread 31 on its top side above the cover 30 which faces the supporting rod 26. Correspondingly, at least at one end the supporting rods 26 have an internal screw thread matching the external screw thread 31, thus can be screwed onto the external screw thread 31 and thus be adjusted to different heights. Friction, which is further increased under the loading by a composite pallet arranged above, is sufficient for fixing in the chosen position.
[0083] As shown in
[0084] For a system of two pallets an overview of the load transmission is represented by way of example in
[0085] Deck element 4 and base element 1 can be manufactured in one piece as a combined element in the composite pallet, however they are preferably manufactured individually. They are particularly advantageously constructed identical, arranged mirror-symmetrical and designed such that they can easily be nested for space-saving storage, as indicated by way of example in
[0086] Finally,
[0087] The composite pallet described above can be used for the transport and long-term storage of barrels and drums, and is durable, at least over the period intended for the storage, because of the support inserts used. In addition, it offers greater flexibility than conventional wooden pallets because for one thing two pallets stacked one on top of another are better supported against each other, and barrels can be stored both vertically and horizontally.
LIST OF REFERENCE NUMBERS
[0088] 1 base element [0089] 2 base element top side [0090] 3 base element support projection [0091] 4 deck element [0092] 5 deck element top side [0093] 6 deck element support projection [0094] 7 depositing area [0095] 8 rim edge [0096] 9 support insert [0097] 10 support insert holder [0098] 11 opening [0099] 12 combination support insert [0100] 13 bar [0101] 14 support insert top side [0102] 15 contour [0103] 16 opening [0104] 17 bearing element [0105] 18 bearing element top side [0106] 19 bearing element under side [0107] 20 snap lock [0108] 21 first concavely cambered surface [0109] 22 blocking element [0110] 23 second concavely cambered surface [0111] 24 curved edge [0112] 25 snap lock opening [0113] 26 supporting rod [0114] 27 through-opening [0115] 28 height-adjustment element [0116] 29 cylindrical element [0117] 30 cover [0118] 31 external screw thread [0119] 32 barrel