FENCE PANEL ASSEMBLY AND COMPONENTS THEREFOR
20190177998 ยท 2019-06-13
Inventors
Cpc classification
E04H17/1465
FIXED CONSTRUCTIONS
E04H17/1404
FIXED CONSTRUCTIONS
International classification
Abstract
An elongate slat for a fence panel module is described, the elongate slat including opposed long sides extending between opposed first and second ends, and one or more recesses or projections for coupling disposed along at lease one of the opposed long sides for coupling with other elongate slats. A fence panel assemble is also described which includes a plurality of elongate slats; a pair of posts, each post having at least one slat-receiving opening on one face; and a quick-release fastener disposed substantially within the post; wherein the plurality of elongate slats extend between the slat receiving openings on the posts.
Claims
1. A fence assembly comprising: at least one pair of partially hollow posts; at least one pair of rails; one or more fence panel modules, each module comprising a plurality of slats vertically joined together by a brace member; each of the posts having a plurality of apertures extending therein, dimensioned to receive an end of each of the plurality of the slats, or an engaging portion of each end of the rails; wherein each of the engaging portions of the rails is secured within a respective aperture of the post by a rail connector.
2. A fence assembly of claim 1 wherein each of the plurality of slats includes opposed long sides extending between opposed first and second ends; and the brace member is formed by each slat further comprising one or more projections that are attached to the opposed long sides, or are integral formations along the long sides, and extend from the opposed long sides for fastening to, coupling with or spacing from, other elongate slats in the fence panel module.
3. A fence assembly of claim 2 wherein a projection on one panel module is configured to cooperate with another projection on another panel module by use of an intermediate element.
4. A fence assembly of claim 3 wherein the intermediate element is a spacer with apertures for receiving two projections, one at each end.
5. A fence assembly of claim 4 wherein the spacer includes a rebate or relief at one end to relieve one wall to allow a projection into the end via the rebate in the side wall.
6. A fence assembly of claim 4 wherein the spacer includes a central aperture.
7. A fence assembly of claim 2 wherein the projection is of non-circular section.
8. A fence assembly of claim 6 wherein the central aperture is of non-circular cross section to cooperate with the projection so that the spacer is inhibited from rotating about its central axis.
9. A fence assembly of claim 1 wherein each of the slats has acoustic attenuation elements integral with or mounted thereto.
10. A fence assembly of claim 9 wherein the acoustic attenuation elements are one of more of formations include profiles on a face of the slat and cuts in one or more of the faces of the slats.
11. A fence assembly of claim 1 wherein each slat is a single-walled element.
12. A fence assembly of claim 1 wherein the slat is a rectangular or square hollow section.
13. A fence assembly of claim 2 wherein each of the one or more fence panel modules comprises at least two slats vertically arranged and each including a brace aperture positioned on the opposed long sides, and where the brace member is engaged therein.
14. A fence assembly of claim 1 wherein the rail connector comprises a rail engaging portion adapted to frictionally engage a hollow portion of the rail; and a post engaging portion dimensioned to be received by one of the plurality of apertures extending in the post.
15. A fence assembly of claim 15 wherein the post engaging portion further comprises an aperture dimensioned to receive a portion of a post connector therein.
16. A fence assembly of claim 15 wherein the post connector comprises a head shaped to fit within the hollow post and a shaft extending therefrom arranged to engage the aperture of the post engaging portion of the rail connector thereby securing the rail to the post.
17. A fence assembly of claim 16 wherein the post connector further comprises one or more projections extending from the head, arranged to guide the post connector within the hollow post and align the shaft with the aperture of the post engaging portion of the rail connector.
18. A fence assembly of claim 1 further including a quick-lock fastener configured to be disposed substantially within the hollow post and being configured to turn less than one full turn about an actuation axis so as to hold the plurality of slats in a fence panel module against the respective plurality of apertures.
19. A fence post including: at least one slat-receiving opening on one face for receiving at least a portion of an elongate slat therein; a quick-lock fastener configured to be disposed substantially within the post and configured to turn less than one full turn about an actuation axis so as to hold a plurality of slats in a fence panel module against a portion of the slat-receiving opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
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[0073] Optionally, at least some of the slats 3 may be arranged together such that the brace apertures are aligned and the brace member 4 engaged therein prior to securing the slats 3 to either post 2, thereby forming a sub-panel 8. Some sub-panels may be three slats high, others two, others four. This is one advantage of some embodiments of the technology: that some sub panels can be pre-fabricated in jigs and then transported to site and assembled quickly into the stiles on site to form a fence panel. To pre-fabricate sub-panels, the slats are placed in jigs and then, any one of the following processes is undertaken: [0074] Held in place in jigs, and then spacers are welded into place; [0075] Held in place in jigs, and then a bracing rod is extended through brace apertures is welded into place [0076] Some tabs are punched from one long side of the slat, or otherwise formed so as to fit into cooperating brace apertures on adjacent slats when they are fitted into a sub panel.
[0077] Further optionally, the brace member 4 may be affixed to each slat 3, such as by welding or adhesive, or may be selectively adjustable in length, such as by comprising a threaded section and a nut, thereby allowing the brace to clamp the slats 3 together. Where slats 3 are clamped together, spacers (not shown) may be added between slats 3 to ensure a consistent separation distance therebetween is maintained.
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[0079] Alternatively, each post 2 may include a channel (shown in
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[0081] The fence panel assembly 1 may be interconnected with other like panel assemblies (not shown) in order to form a larger fence area. For example, one or more of the posts 2 may be double-sided and define a further plurality of like apertures 7, typically in an opposed side to the first plurality of apertures 7 and aligned therewith, thereby allowing a further plurality of like slats 3 to be connected thereto. In this embodiment, only three posts 2 are therefore required to form two fence panels.
[0082] For example, the fence panel assembly 1 may be installed between two brick piers (not shown) spaced apart from one another a distance greater than the length of the slats 3. In this scenario, a first post 2 having a single set of apertures 7 is secured to each pier, and a second post 200 (not shown) having two sets of like apertures 7 arranged in opposed sides of the post 200 is secured halfway between the piers. A first plurality of slats 3 is connected between one side of the second post 200 and one of the first posts 2, and a second plurality of slats 3 is connected between the other side of the second post 200 and the other first post 2. When installed in this way, the fence panel assembly 1 is therefore extended in length to form two panels between the two piers. In this scenario, the rail 5 may be dimensioned to extend between all three posts 2, 200 and brace therebetween.
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[0085] The second spacer 10 is affixed to one end of a brace member 4 and has a protrusion 12 extending therefrom. The rail 5 typically has an aperture extending therein for receiving the protrusion 12. The second spacer 10 is typically used when the rail 5 is secured between the posts 2 above the slats 3 to ensure a consistent distance is achieved between the top-most slat 3 and the rail 5 and to provide a secure mechanical connection therebetween, further enhancing the rigidity of the fence panel assembly 1.
[0086] It may be that the cross section of brace member 4 varies. In some embodiments the cross section of brace member 4 may be circular; in other embodiments the cross section of brace member 4 may be non-circular. The reason for the brace member 4 to be non-circular is so as to facilitate assembly. In one embodiment, the non-circular cross-section brace member may be ovoid. When the brace member 4 is non-circular in section, a cooperating spacer may be provided to facilitate assembly. One cooperating spacer 109 is shown in
[0087] Assembly of one panel sub assembly (of, say, four slats) and another panel sub assembly (of, say, three slats), into a pair of end posts, with a rebated spacer 109, would be done by: [0088] 1. Sliding the four-slat sub-panel 8 into respective apertures 7 on the post 2; [0089] 2. Placing rebated spacers on the top slat of the sub-panel 8, on the brace members 4, so that the rebate openings align to one end of the slat sub-panel; [0090] 3. Sliding the three-slat sub-panel 8 along the four-slat sub panel two sub-assemblies so that they enter the respective apertures 7, while keeping the brace members 4 on the base long wall of the three-slat sub-panel 8 above the rebated spacer 109; [0091] 4. Lower the three-slat sub-panel 8 down and slide the three-slat sub-panel 8 back along the four-slat sub-panel 8 so that the brace members 4 on the three-slat sub-panel 8 engage the rebate and abut the end of the bight 112. The two sub-panels are now braced by the brace elements 4.
[0092] Advantageously, this assembly process is faster and more convenient than known processes.
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[0105] A fence panel may be assembled this way, or a gate panel may be assembled in a very similar way. Some gates require a stiffer gate rail extrusion which is shown in
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[0107] To assist with the rotation of the locking bar 41, a handle 42 adapted to engage the bar 41 may be provided. Engaging the handle 41 in an end of the bar 41 and manually rotating the handle 42 thereby allows sufficient torque to be exerted to urge the bar 41 between the slats 3, 22 and the post 2, 21. For example, the end of the bar 41 may define a hexagonal socket (not shown) and the handle 42 define a complementary hexagonal portion dimensioned to fit within the socket, thereby allowing the handle 42 to engage the bar 41 and facilitate rotation thereof. To further assist with this rotation, a base (not shown) may be provided at an end of the post 3, 22 having a receiving portion to receive a portion of the bar 41 and guide its rotation. For example, the bar 41 may have a shaft (not shown) extending from an end which is received in a complementary aperture in the base, in order to correctly position the bar 41 relative to the slats 3, 22 and facilitate rotation thereof.
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[0109] Generally shown at 101 there is shown a fence panel assembly.
[0110] Shown at 103 is an elongate slat which includes opposed long sides 150, 151 extending between opposed first and second ends 152, 153, and one or more coupling or bracing elements 104 disposed along at least one of the opposed long sides 150, 151 for coupling or bracing with other elongate slats.
[0111] The opposed long sides 150, 151 are disposed along the sides of slat faces 154, 155. The coupling elements shown in
[0112] The first and second coupling elements 164, 165 each include a coupling recess open at an outer end. One recess may be slightly narrower than the other so that one coupling element may fit at least partially within the recess of the other.
[0113] The first and second coupling recesses 164, 165, include one brace arm 166, 167 so as to define one wall of the recess. The brace arm of one coupling recess may have a notch 185 or 186 or rebate or tab or ridge shown clearly in
[0114] The coupling elements 104 are configured to receive a reinforcing element (not shown) in the recess for strengthening the slats against forces normal to the slat. The reinforcing element could be a bar or cylinder or batten of about the same cross-section as the recess, to couple and strengthen the recesses together. This arrangement works generally because the slats are inhibited from vertically separating when installed by being retained with a rail on the top of the panel, or just by being locked against the side of the fence post 102, which provides a certain vertical retention force for the slat ends.
[0115] The coupling elements 164, 165 in some embodiments are identical and abut so as to provide a substantially seamless join. In the embodiment shown in
[0116] Coupling elements 264 and 265 shown in
[0117] The elongate slats 103 have decorative or acoustic attenuation elements, in the form of profiles 170 on the faces. The profile 170 on the elongate face is sinusoidal. The decorative or acoustic attenuation elements are cuts 175 disposed along the length and shown extending the pattern across four slats, in a quartich form.
[0118] The elongate slat 103 is extruded from aluminium or plastic.
[0119] The elongate slat 103 can be of any particular constructionrolled, or extruded or a combination of the two, or some other injection or other moulding process. In embodiments shown in
[0120] There is shown in
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[0122] The quick release fastener 141 holds the slat 103 against the aperture or channel opening 107 by friction. There is no piercing of the slat 103.
[0123] The fastener 141 is a fastener element which is cam-shaped or generally non-circular in cross-section so that it needs only to be turned about an actuation axis less than one full rotation to move between a free position and a fastened position. The cam shown at 141 is an ovoid shape which only need be turned less than about 90 to move between the unlocked position, and the locked position (shown in
[0124] The post shown at 102 in
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[0128] Advantageously, embodiments of the present invention facilitates construction of fences and gates with a minimum of skill and tools.