MECHANISM FOR OPERATING A RAILCAR DISCHARGE GATE ASSEMBLY
20190176855 ยท 2019-06-13
Inventors
Cpc classification
International classification
Abstract
A mechanism for operating a discharge gate assembly mounted on a railcar. The gate assembly including a frame defining a discharge opening, a door slidably positioned on the frame for a generally horizontal range of movements between a closed position and an open position. An operating shaft assembly is mounted on the frame for rotation about a fixed axis and is operably coupled to the door such that the door moves in response to rotation of the operating shaft assembly. The mechanism for operating the discharge gate assembly includes a mount carried by and with the railcar and an actuator carried by the mount outside a range of travel of the slidable door. A force transfer mechanism is operated by the actuator for rotating the operating shaft assembly to slidably move the door between the closed and open positions in response to operation of the actuator.
Claims
1. A mechanism for operating a discharge gate assembly mounted on a railcar, with said gate assembly including a frame defining a discharge opening, a door slidably positioned on said frame for generally horizontal range of movements between a closed position wherein said door closes said discharge opening and an open position wherein said door is disposed to one side of said opening, an operating shaft assembly mounted on said frame for rotation about a fixed axis, with said operating shaft assembly being operably coupled to said door, said operating mechanism comprising: a mount carried by and with said railcar; an actuator carried by said mount outside a range of travel of said slidable door; and a force transfer mechanism operated by said actuator for rotating said operating shaft assembly to slidably move said door between said closed and open positions in response to operation of said actuator.
2. The railcar discharge gate assembly operating mechanism according to claim 1, wherein said actuator is carried by said mount in a substantially horizontal disposition.
3. The railcar discharge gate assembly operating mechanism according to claim 1, wherein said actuator includes a driver having one end operably joined to said mount and a second linearly distendable end joined to said force transfer mechanism.
4. The railcar discharge gate assembly operating mechanism according to claim 1, wherein said force transfer mechanism includes at least one of a chain or belt arranged for movements in a loop in both forward and backward directions.
5. The railcar discharge gate assembly operating mechanism according to claim 1, wherein said force transfer mechanism includes a first chain or belt arranged in a loop and entrained about first and second linearly spaced members carried by said mount for movements in both forward and backward directions and a second chain or belt arranged in a continuous loop and entrained about said first member and the axis of said operating shaft assembly for imparting rotation to said operating shaft assembly and movements to said slide door upon actuation by said actuator.
6. The railcar discharge gate assembly operating mechanism according to claim 1, wherein said mount and said actuator include cooperating instrumentalities for limiting displacement of said actuator during operation of said railcar discharge gate assembly operating mechanism.
7. A mechanism for operating a discharge gate assembly mounted on a railcar, with said gate assembly including a frame defining a discharge opening, a door slidably positioned on said frame for a range of movements between a closed position wherein said door closes said discharge opening and an open position wherein said door is disposed to one side of said opening, an operating shaft assembly mounted on said frame for rotation about a fixed axis, with said operating shaft assembly being operably coupled to said door, said operating mechanism comprising: a mount carried by and with said railcar; a power source on said railcar; an actuator carried by said mount outside a range of travel of said slidable door, with said actuator having a power source; circuitry arranged between said power source and said actuator for controlling operation of said actuator; and a force transfer mechanism operated by said actuator for rotating said operating shaft assembly to slidably move said door between said closed and open positions in response to operation of said actuator.
8. The railcar discharge gate assembly operating mechanism according to claim 7, wherein said actuator is carried by said mount in a substantially horizontal disposition.
9. The railcar discharge gate assembly operating mechanism according to claim 7, wherein said actuator comprises one of at least: a hydraulic cylinder; a pneumatic cylinder; and, an electric linear actuator.
10. The railcar discharge gate assembly operating mechanism according to claim 7, wherein said actuator includes a linearly distendable pneumatic cylinder, with said circuitry being configured to selectively control said pneumatic cylinder, and with said circuitry including an airflow valve configured to control the air supplied to said pneumatic cylinder.
11. The railcar discharge gate assembly operating mechanism according to claim 10, wherein said air flow valve has: a first operating position providing an airflow to said pneumatic cylinder to positively move said slide gate in first direction; a second operating position providing an airflow to said pneumatic cylinder to positively move said slide gate in a second direction, opposite from said first direction; and, a third operating position restricting airflow from said pneumatic cylinder.
12. The railcar discharge gate assembly operating mechanism according to claim 10, wherein said airflow valve is biased toward said third operating position.
13. The railcar discharge gate assembly operating mechanism according to claim 7, wherein said force transfer mechanism includes at least one of a chain or belt arranged for movements in a loop in both forward and backward directions.
14. The railcar discharge gate assembly operating mechanism according to claim 7, wherein said force transfer mechanism includes first and second linearly spaced members respectively carried by said mount for rotation about first and second fixed axes, a first chain or belt arranged in a loop and entrained about first and second spaced members for movements in both forward and backward directions, and a second chain or belt arranged in a loop and entrained about said first member and the axis of said operating shaft assembly for imparting movements to said slide door.
15. The railcar discharge gate assembly operating mechanism according to claim 7, wherein said mount and said actuator include cooperating instrumentalities for limiting displacement of said actuator during operation of said railcar discharge gate assembly operating mechanism.
16. A mechanism for operating a discharge gate assembly mounted on a railcar, with said gate assembly including a frame defining a discharge opening, a door slidably positioned on said frame for generally horizontal range of movements between a closed position wherein said door closes said discharge opening and an open position wherein said door is disposed to one side of said opening, an operating shaft assembly mounted on said frame for rotation about a fixed axis, with said operating shaft assembly being operably coupled to said door, said operating mechanism comprising: a drive mechanism carried by and with said railcar and which is operably coupled to said sliding door through said operating shaft assembly and configured to allow movement of said slide door between the closed and open positions thereof; and a pneumatic actuator coupled to said drive mechanism and operable to power said drive mechanism so that slide door is forcibly moved between the closed and open positions, with said pneumatic actuator being selectively coupled to a source of compressed air on said railcar.
17. The railcar discharge gate assembly operating mechanism according to claim 16, further including a mount carried by said railcar, and wherein said pneumatic actuator is carried on said mount in a substantially horizontal position.
18. The railcar discharge gate assembly operating mechanism according to claim 16, wherein said actuator includes a driver having one end joined to said mount and a second linearly distendable end joined to said drive mechanism.
19. The railcar discharge gate assembly operating mechanism according to claim 16, wherein said drive mechanism includes at least one of a chain or belt arranged for movements in a loop in both forward and backward directions.
20. The railcar discharge gate assembly operating mechanism according to claim 17, wherein said drive mechanism includes a first chain or belt arranged in a loop and entrained about first and second linearly spaced members carried by said mount for movements in both forward and backward directions and a second chain or belt arranged in a loop and entrained about said first member and the axis of said operating shaft assembly for imparting rotation to said operating shaft assembly and movements to said slide door upon actuation by said pneumatic actuator.
21. The railcar discharge gate assembly operating mechanism according to claim 17, wherein said mount and the second linearly distendable end of said pneumatic actuator include cooperating instrumentalities for limiting displacement of said pneumatic actuator during operation of said drive mechanism.
22. The railcar discharge gate assembly operating mechanism according to claim 17, wherein said pneumatic actuator is selectively coupled the source of compressed air on said railcar through valve structure which controls directional operation of said actuator on said railcar.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0033] While this invention disclosure is susceptible of embodiment in multiple forms, there is shown in the drawings and will hereinafter be described a preferred embodiment, with the understanding the present disclosure is to be considered as setting forth an exemplification of the disclosure which is not intended to limit the disclosure to the specific embodiment illustrated and described.
[0034] Referring now to the drawings, wherein like reference numerals indicate like parts throughout the several views, there is shown in
[0035] In the embodiment illustrated for exemplary purposes in
[0036] Each discharge area at the bottom of hopper 12 includes a discharge opening 36 for allowing or permitting material in the hopper 12 to be rapidly and gravitationally discharged in a controlled manner therefrom. In the embodiment illustrated by way of example in
[0037] An appropriately sized gate or door assembly 40 is arranged in operable combination with each discharge opening comprising the respective discharge area at the bottom of the walled enclosure 12. Again, it should be appreciated, the number of discharge gates arranged in operable combination with the hopper 12 will be a function of the number of discharge openings associated with each discharge area on the hopper 12.
[0038] In the illustrated embodiment, the gate assembly operably associated with the discharge area 32 is substantially identical relative to the discharge gate assembly operably associated with the discharge area 34. In one form, each gate assembly is a conventional 1342 inch gate assembly sold by Miner Enterprises, Inc. under Model Number MICE 10513; although other conventional gate assemblies would equally suffice. Preferably, each gate assembly is disposed to gravitationally discharge commodity from the hopper 12 between the rails 29, 29 (
[0039] In the illustrated embodiment, and since the gate assembly associated with each discharge area 32, 34 on car 10 are substantially similar to each other, only one gate assembly will be described in detail. As illustrated by way of example in
[0040] To facilitate mounting each gate assembly to suitable structure on hopper 12, each frame member 44, 45, 46 and 47 preferably terminates toward an upper end in an apertured and generally horizontal flange 48 extending outward and away from the discharge outlet of the respective gate. The apertured horizontal flanges 48 on the frame members 44, 45, 46 and 47 of each gate assembly are arranged in generally coplanar relationship relative to each other. Although the method of interface of each gate assembly with hopper 12 is illustrated as being with a generally horizontal flange 48, it will be appreciated the flanges 48 can also be slopped or angled to substantially correspond with the downward slope or angle of the depending chute wall of the hopper 12 (
[0041] Each gate assembly furthermore includes a gate or slide door 50 mounted on the respective frame below the flanges 48 for sliding movement preferably in a generally horizontal path of travel or range of movements. The slide door 50 is movable anywhere between a first or closed position, wherein the door closes the discharge opening of the respective gate assembly, and a second or open position. In the open position, the slide door is disposed to one side of the respective discharge opening. When the slide door is in the second or open position, material is permitted to gravitationally exit or pass through the respective discharge outlet defined by the associated gate assembly from the respective discharge opening in the hopper 12. The materials gravitationally discharged from the hopper 12 are likely to predominately fall between the rails.
[0042] Each gate assembly further includes a suitable drive apparatus 54 for moving the respective slide door 50 (
[0043] In at least one embodiment, the operating shaft assembly 56 includes an elongated drive shaft 58 mounted for rotation on the frame 42 of the respective gate assembly about the fixed axis 57. A capstan 59 is arranged at opposed ends of and, in the illustrated embodiment, in non-rotatable relationship with the drive shaft 58. In the embodiment illustrated in
[0044] In the embodiment illustrated by way of example in
[0045] In the embodiment shown by way of example in
[0046] In the embodiment illustrated by way of example in
[0047] According to this invention disclosure, each gate or door assembly 40 on hopper 12 furthermore includes a drive mechanism, generally indicated by reference numeral 70, for operating the gate assembly 40. In at least one embodiment illustrated by way of example in
[0048] In that embodiment illustrated by way of example in
[0049] Returning to
[0050] As shown by way of example in
[0051] In the embodiment illustrated in
[0052] In the embodiment illustrated by way of example in
[0053] As shown in
[0054] The mount 72 and the actuator 84 preferably define cooperating instrumentalities 110 for limiting displacement of the second end of the actuator 84 during operation of the railcar discharge gate assembly operating mechanism 70. In the embodiment shown by way of example in
[0055] In the embodiment illustrated by way of example in
[0056] Turning now to
[0057] In the embodiment illustrated by way of example in
[0058] In the embodiment illustrated by way of example in
[0059] In one form of the invention disclosure, the valve structure 134 is structured to furthermore allow for manual operation of each gate assembly 40. It is within the spirit and scope of this invention disclosure, however, to furthermore allow valve structure 134 to be remotely controlled whereby facilitating discharge of material from the railcar 10 (
[0060] From the forgoing, it will be observed numerous modifications and variations can be made and effected without departing or detracting from the true spirit and novel concept of this invention disclosure. Moreover, it will be appreciated, the present disclosure is intended to set forth exemplifications which are not intended to limit the disclosure to the specific embodiments illustrated and discussed. Rather, this disclosure is intended to cover by the appended claims all such modifications and variations as fall within the spirit and scope of the claims.