Bag mouth opening device for continuously conveyed bags
10315794 ยท 2019-06-11
Assignee
Inventors
Cpc classification
International classification
Abstract
A bag mouth opening device for continuously conveyed bags including suction cups (16, 17) continuously rotated in mutually opposite directions along substantially symmetrical elliptical moving paths (24, 25) on ether side of a conveying path (1) for bags. The time the suction cups take to make their single rotation along the moving paths matches the time a bag (20) takes to be conveyed for an inter-bag distance(s). The major axes (26, 27) of both moving paths of the suction cups are inclined at almost the same angles relative to the conveying path and digress from the bag conveying path toward their anterior side.
Claims
1. A bag mouth opening device for continuously conveyed bags, comprising: a pair of opposed suction members configured to be adhered to both sides of mouths of bags continuously conveyed along a bag conveying path at a constant speed and regular intervals and moved away from each other to open the mouths of the bags; rotation transmission members on which the pair of suction members are directly provided, wherein: the rotation transmission members make a translational motion to continuously rotate the pair of suction members in mutually opposite directions along complete circumferential lengths of moving paths of substantially elliptical shape, the moving paths being in planes substantially parallel to the bag conveying path and substantially perpendicular to surfaces of the bags, and the moving paths having major axes inclined at substantially equal angles relative to the bag conveying path that digress from the bag conveying path on an anterior side, and the rotation transmission members orient suction surfaces of the pair of suction members frontally at all times; and a drive mechanism that drives the rotation transmission members to make the translational motion to rotate the pair of suction members in a single rotation in a time that is an integer multiple of a time that a bag takes to be conveyed for an inter-bag distance.
2. The bag mouth opening device for continuously conveyed bags according to claim 1, wherein the drive mechanism is comprised of: two first rotating shafts rotated in a same direction at a constant speed; a first rotating lever secured to each one of the first rotating shafts; a second rotating shaft which is journaled on each one of the first rotating levers in a rotatable manner in locations offset equidistantly and in a same direction relative to each one of the first rotating shafts and turns at a constant speed in a direction opposite to a direction of rotation of the first rotating shafts; a second rotating lever secured to each one of the second rotating shafts; and a support shaft provided on each one of the second rotating levers in locations offset equidistantly and in a same direction relative to the second rotating shafts, and wherein the rotation transmission members are coupled to the support shafts, respectively, to make the translational motion.
3. The bag mouth opening device for continuously conveyed bags according to claim 2, wherein a drive mechanism that causes each of the second rotating shafts to turn in a same direction at a constant speed is comprised of: a fixed sun gear whose center is on an axial line of the first rotating shaft; a planetary gear rotatably journaled on the first rotating lever and meshing with the fixed sun gear; and a driven gear secured to the second rotating shaft and meshing with the planetary gear, and a gear ratio of the fixed sun gear and the driven gear is 2:1.
4. The bag mouth opening device for continuously conveyed bags according to any of claims 1, 2 and 3, wherein the circumferential lengths of the moving paths of the pair of suction members are different.
5. The bag mouth opening device for continuously conveyed bags according to any of claims 1, 2 and 3, wherein a fore-and-aft shift in positions of adhesion of the pair of suction members in a bag conveying direction is provided.
6. The bag mouth opening device for continuously conveyed bags according to claim 4, wherein a fore-and-aft shift in positions of adhesion of the pair of suction members in a bag conveying direction is provided.
7. The bag mouth opening device for continuously conveyed bags according to claim 1, wherein the drive mechanism comprises: two first rotating shafts rotated in a same direction at a constant speed; two first rotating levers, each first rotating lever secured to a corresponding first rotating shaft of the two first rotating shafts; two second rotating shafts, each second rotating shaft is journaled on a corresponding first rotating lever of the two first rotating levers in a rotatable manner in locations offset equidistantly and in a same direction relative to a corresponding first rotating shaft of the two first rotating shafts and turns at a constant speed in a direction opposite to a direction of rotation of the corresponding first rotating shaft; two second rotating levers, each second rotating lever secured to a corresponding second rotating shaft of the two second rotating shafts; and two support shafts, each support shaft provided on a corresponding second rotating lever of the two second rotating levers in locations offset equidistantly and in a same direction relative to a corresponding second rotating shaft of the two second rotating shafts, wherein the rotation transmission members are coupled to a corresponding support shaft of the two support shafts to make the translational motion.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(12) The bag mouth opening device according to the present invention is described below with reference to
(13) A continuous transportation type bag filling and packaging apparatus that uses the bag mouth opening device of the present invention is illustrated in
(14) The continuous transportation type bag filling and packaging apparatus of
(15) As the grippers 12 rotationally travel along the annular moving path, various operations are carried out to bags: feeding bags 20 to the grippers 12 using the bag feeding device 13, holding both side or lateral edges of each one of the bags using the grippers 12, printing, for instance, a manufacturing date on the surface of the bag using the printer 14, print testing using the print testing device 15, opening the mouth of the bag using the bag mouth opening device (only suction cups 16, 17 are illustrated), filling the bag with the material to be packaged using the filling device 18, sealing the mouth of the bag (including cooling) using the sealing device 19, discharging a product bag 20A (a bag filled with the material to be packaged) using the product bag discharging device, and the like.
(16) The endless chain 11 and the grippers 12, as well as the mechanism that moves the endless chain 11, are identical to those employed in the devices described in Japanese Patent Application Laid-Open (Kokai) Nos. 2002-302227 and 2009-161230. More specifically, the endless chain 11 is a chain formed by numerous links connected via connecting shafts in endless form such that one set (one pair) of grippers 12 is provided on the outside of each link. The grippers 12 are installed at regular intervals along the endless chain 11, and, as the endless chain 11 moves, the grippers continuously rotate at a constant speed in a horizontal plane along the racetrack-shaped annular moving path (clockwise as viewed from above in
(17) The bag feeding device 13 is identical to the empty bag feeding device described in Japanese Patent Application Laid-Open (Kokai) Nos. 2002-308223 and 2009-161230. The bag feeding device 13 is combined with a conveyor magazine type bag supplying device 13a, and it simultaneously supplies four bags 20 to four sets of grippers 12 in a one-by-one manner.
(18) The printer 14 and the print testing device 15 are publicly known devices.
(19) The bag mouth opening device (only the suction cups 16, 17 are illustrated in
(20) The filling device 18 includes numerous hoppers 21 movable up and down and disposed at equal angular intervals. The hoppers 21 rotate at a constant speed along the circular moving path and at the same time move up and down at predetermined timing. A weighing hopper 22 and a weighing box 23 are installed at equal angular intervals for each hopper 21 and rotate at a constant speed along the circular moving path together with the hoppers 21. At the lower end of each weighing hopper 22, there is installed a shutter (not illustrated) that opens and closes the lower end opening of the weighing hopper 22. Inside the weighing box 23, a weight sensor (for example, a load-cell type sensor), not shown, that measures the weight of the material to be packaged fed to the weighing hopper 22 is provided. One half of the circular portion of the moving path of the hoppers 21 is in overlying alignment with the conveying path (semicircle portion) of the bags 20 held by the grippers 12. With the speed of rotation of the hoppers 21 being coincide with the speed of travel of the grippers 12, the hoppers 21 rotationally travel in synchronism with the transport of the bags 20 directly above the conveying path (semicircle portion) of the bags 20 held by the grippers 12.
(21) In the filling device 18, when the material to be packaged is fed into the weighing hopper 22 from a feeding means, which is not shown, at a predetermined timing, the weight of the material to be packaged is measured by the weight sensor installed in the weighing box 23. Subsequently, the hopper 21 is moved down, its lower end is inserted into a bag 20, the shutter of the weighing hopper 22 is opened, and thus the material to be packaged falls through the hopper 21 into the bag 20 and filled therein. Once the lower end portion of the hopper 21 is inserted into the bag 20, all operations until the bag 20 is filled with the material to be packaged are carried out while the hopper 21 is rotationally traveling in synchronism with the bag 20 being conveyed.
(22) The sealing device 19 is comprised of first sealing devices 19a, 19a (only the sealing bar of the first sealing device 19a on the downstream side is illustrated), which heat-seals the mouth of a filled bag 20 by clamping it with sealing bars, second sealing devices 19b, 19b (only the two sealing bars are illustrated), and sealed portion cooling devices 19c, 19c (only the two cooling bars are illustrated), which cool the sealed portion by clamping it with cooling bars. In the same manner as the sealing device described in Japanese Patent Application Laid-Open (Kokai) No. 2001-72004, the sealing device 19 operates such that it follows the grippers 12 for a predetermined distance at the same speed as the grippers, and the sealing bars or cooling bars of the sealing device 19 clamp the mouth of the bag 20 during such time and then release the mouth, and, subsequently, return to the original position. In the shown example, two bags are simultaneously heat-sealed by the first sealing devices 19a, 19a, whereupon they are simultaneously heat-sealed (for the second time) by the second sealing devices 19b, 19b, and then simultaneously cooled by the sealed portion cooling devices 19c, 19c.
(23) The product bag discharging device, which is identical to the opening/closing device (comprised of an opening/closing member and a drive mechanism therefore, etc.) described in Japanese Patent Application Laid-Open (Kokai) Nos. 2002-302227 and 2009-161230, opens the gripping portion of the grippers 12 upon arrival at a predetermined position, drops the product bag (a bag filled with the material) 20A into a chute (not illustrated), and outputs it on an output conveyor (not illustrated). Such an opening/closing device as described above can be provided in the bag feeding device 13; and when the bags 20 are fed to the grippers 12, the gripping portions of the grippers 12 are opened (operates simultaneously on four sets of grippers 12) thereby.
(24) The empty bag discharging device (not illustrated) is the same as the defective bag discharging device described in Japanese Patent Application Laid-Open (Kokai) No. 2009-161230, and it is disposed somewhat upstream side of the product bag discharging device. Being equivalent to the product bag discharging device from a functional standpoint, the empty bag discharging device opens the gripping portion of the grippers 12 to drop the empty bags 20.
(25) Next, the bag mouth opening device of the present invention will be described with reference to
(26) In the continuous transportation type bag filling and packaging apparatus of
(27) The differences between the bag mouth opening device of the present invention and the conventional bag mouth opening device of Japanese Patent Application Laid-Open (Kokai) No. 2002-255119 will be described first with reference to
(28) The bag mouth opening device of the present invention includes a pair of suction cups (suction members) 16, 17. As shown in
(29) The circular moving paths 4, 5 of
(30) As seen from
(31) Next, the mouth opening steps performed by the above-described bag mouth opening device of the present invention will be described in greater detail with reference to
(32) In the continuous transportation type bag filling and packaging apparatus in which the bag mouth opening device of the present invention is utilized, numerous bags 20 are vertically suspended with both side edges or lateral edges thereof being held by the grippers 12, and they are continuously conveyed along the conveying path 1 (see
(33) The suction cups 16, 17 rotate in a horizontal plane in mutually opposite directions along the elliptical moving paths 24, 25 with their suction surfaces frontally oriented so as to face both surfaces of the bag at all times. This motion of the suction cups 16, 17 is translational motion. In the shown example, the elliptical moving paths 24, 25 are defined symmetrically on ether side of the bag conveying path 1 with their major axes 26, 27 (see
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(35) Next, a specific preferred construction of the bag mouth opening device of the present invention will be described with reference to
(36) As shown in
(37) A drive shaft 37 and four first rotating shafts 38 through 41 are vertically provided on a base frame, not shown, in a rotatable manner. A drive gear 42 is secured to the drive shaft 37, and linkage gears 43 through 46 are secured to the first rotating shafts 38 through 41, respectively. The linkage gears 43 through 46 have the same number of teeth. Among these linkage gears 43 through 46, the linkage gears 43, 44 mesh with the drive gear 42; and the linkage gear 45 meshes with the linkage gear 43, and the linkage gear 46 meshes with the linkage gear 44. The drive shaft 37 is coupled to a drive source, not shown, and is rotated at a constant speed; and when the drive gear 42 is rotated by the drive shaft 37, the first rotating shafts 38 through 41 are simultaneously rotated at a constant speed via the linkage gears 43 through 46.
(38) First rotating levers 47 through 50 are secured in the vicinity of the upper ends of the first rotating shafts 38 through 41, respectively. The first rotating levers 47 through 50 are rotated in a horizontal plane at a constant speed when the first rotating shafts 38 through 41 are rotated. As shown in
(39) The second rotating shafts 51 through 54 project above the first rotating levers 47 through 50, respectively, and the second rotating levers 59 through 62 (see second rotating lever 60 in
(40) A rotation transmission member 35 is secured to the upper ends of the support shafts 63, 64, and a rotation transmission member 36 is secured to the upper ends of the support shafts 65, 66.
(41) The first rotating shafts 38 through 41 are hollow inside and have sun gear shafts installed in the hollow interiors, respectively (only sun gear shaft 71 inside the first rotating shaft 38 is shown in
(42) Planetary gears meshing with sun gears are journaled inside the frames of the first rotating levers 47 through 50, respectively, in a rotatable manner (only planetary gears 75, 76 are shown in
(43) The above-described sun gears, planetary gears, and driven gears constitute drive mechanisms that rotate the second rotating shafts 51 through 54, respectively (although not indicative for all, as can be seen from the above description, four sun gears, planetary gears, and driven gears are provided in the shown example, with each for each one of the drive mechanisms that rotate the second rotating shafts). Also, in the shown example, the gear ratio of the sun gears, planetary gears, and driven gears is set to 2:1:1. However, since the planetary gears are substantially idle gears, the gear ratio of the sun gears and planetary gears does not have to be 2:1.
(44) In the above-described bag mouth opening device, when the drive gear 42 is rotated, it rotates the first rotating shafts 38 through 41 via the linkage gears 43 through 46, and the first rotating levers 47 through 50 are also rotated. As a result, in the first crank mechanisms 55 through 58, the second rotating shafts 51 through 54 are rotated around the first rotating shafts 38 through 41, respectively. On the other hand, when the first rotating levers 47 through 50 rotate, the planetary gears and the driven gears within the first rotating levers 47 through 50 turn while rotating (revolving) around the sun gears, respectively, and the second rotating shafts 51 through 54 turn while rotating (revolving) around the first rotating shafts 38 through 41, respectively, and the second rotating levers 59 through 62 are rotated, respectively, as well. As a result, in the second crank mechanisms 67 through 70, the support shafts 63 through 66 rotate around the second rotating shafts 51 through 54, respectively.
(45) In the first crank mechanisms 55 through 58, the second rotating shafts 51 through 54 make two rotations (turns) on the first rotating levers 47 through 50, respectively, while the first rotating shafts 38 through 41 (and the respective first rotating levers 47 through 50) make a single rotation. Therefore, the second rotating levers 59 through 62, which rotate together with the second rotating shafts 51 through 54, respectively, make two rotations relative to the first rotating levers 47 through 50 while the first rotating levers 47 through 50 make a single rotation. In addition, since the direction of rotation of the second rotating levers 59 through 62 is opposite to the direction of rotation of the first rotating levers 47 through 50, respectively, each of the second rotating levers 59 through 62, in an absolute sense, make a single counter-rotation relative to the first rotating levers 47 through 50, respectively, while the first rotating levers 47 through 50 make a single rotation.
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(47) Next, the moving paths along which the suction cups 16, 17 are rotated in the bag mouth opening device of
(48) As shown in
(49) In the first crank mechanisms 55, 56 for the cup 16, the second rotating shafts 51, 52 are installed in positions offset equidistantly and in the same direction relative to the first rotating shafts 38, 39, respectively; and in the second crank mechanisms 67, 68 for the cup 16, the support shafts 63, 64 are respectively installed in positions offset equidistantly and the support shafts 63, 64 are installed in positions offset equidistantly and in the same direction relative to the second rotating shafts 51, 52, respectively. On the other hand, in the first crank mechanisms 57, 58 for the cup 17, the second rotating shafts 53, 54 are installed in positions offset equidistantly and in the same direction relative to the first rotating shafts 40, 41, respectively; and in the second crank mechanisms 69, 70 for the cup 17, the support shafts 65, 66 are installed in positions offset equidistantly and in the same direction relative to the second rotating shafts 53, 54, respectively.
(50) In addition, the distance d.sub.1 between the first rotating shaft 38 and the second rotating shaft 51 for the cup 16 (the distance between the first rotating shaft 39 and the second rotating shaft 52 for the cup 16 has the same length d.sub.1) is set to be slightly shorter than the distance d.sub.2 that is between the first rotating shaft 40 and the second rotating shaft 53 for the cup 17 (the distance between the first rotating shaft 41 and the second rotating shaft 54 for the cup 17 has the same length d.sub.2). Further, the distance d.sub.3 between the second rotating shaft 51 and the support shaft 63 for the cup 16 (the distance between the second rotating shaft 52 and the support shaft 64 for the cup 16 has the same length d.sub.3) is set to be slightly shorter than the distance d.sub.4 between the second rotating shaft 53 and the support shaft 65 for the cup 17 (the distance between the second rotating shaft 54 and the support shaft 66 for the cup 17 has the same length d.sub.4).
(51) The direction of rotation of the first rotating shafts 38, 39 for the cup 16 and the direction of rotation of the first rotating shafts 40, 41 for the cup 17 are mutually opposite, and the direction of rotation of the second rotating shafts 51, 52 for the cup 16 and the direction of rotation of the second rotating shafts 53, 54 for the cup 17 are also mutually opposite.
(52) The first rotating shafts 38, 39 and support shafts 63, 64, all for the cup 16, can be considered as four joints of a parallel linkage mechanism, and the rotation transmission member 35 that corresponds to a linkage in such a parallel linkage mechanism rotates in a horizontal plane while being oriented perpendicularly to the bag conveying path 1 at all times. Likewise, the first rotating shafts 40, 41 and support shafts 65, 66, all for the cup 17, can be considered as four joints of another parallel linkage mechanism, and the rotation transmission member 36 that corresponds to a linkage in such a parallel linkage mechanism rotates in a horizontal plane while being oriented perpendicularly to the bag conveying path 1 at all times. The direction of rotation of the rotation transmission member 35 for the cup 16 and the direction of rotation of the rotation transmission member 36 for the cup 17 are mutually opposite. This rotation of the rotation transmission members 35, 36 is a translational motion, and thus, as the rotation transmission members 35, 36 rotate, the suction cups 16, 17 rotate in mutually opposite directions, with their suction surfaces oriented frontally at all times to face the surface of the bag.
(53) As shown in (a)-(1) of
(54) On the other hand, as far as the first crank mechanisms 57, 58 and the second crank mechanism 69, 70, which are all for the cup 17, are concerned, the directions of rotation of the first rotating shafts 40, 41 and the second rotating shafts 53, 54 are opposite to those of the first rotating shafts 38, 39 and the second rotating shafts 51, 52 all for the cup 16. As shown in (b)-(1) of
(55) As shown in (a)-(1) through (7) and (b)-(1) through (7) of
(56) When the first rotating shafts 38 through 41 make their single rotations, the rotational trajectories of the support shafts 63 through 66 draw a substantially elliptical path. As a result, the rotation transmission member 35 coupled to the support shafts 63, 64 for the cup 16 and the rotation transmission member 36 coupled to the support shafts 65, 66 for the cup 17 make translational motions along the substantially elliptical moving paths. Therefore, as shown in
(57) The traveling speed of the suction cups 16, 17 is set to closely match the conveying speed V.sub.0 of the bag at the moment when the suction cups 16, 17 are closest to the bag conveying path 1. In addition, as can be seen from the + symbols used to draw the moving paths 81, 82, in the bag mouth opening device of the present invention, the traveling speed of the suction cups 16, 17 along the moving paths 81, 82 becomes higher in the regions where the curvature of the moving paths 81, 82 is smaller and becomes lower in the regions where the curvature is larger. In other words, during the bag opening process, the traveling speed of the suction cups 16, 17 along the moving paths 81, 82 becomes higher as the moving paths 81, 82 digress from the conveying path 1. As a result, when the suction cups 16, 17 travel along the moving paths 81, 82 after adhering to both sides of the bag 20 by suction, the traveling speed of the suction cups 16, 17 in the conveying direction of the bag 20 is maintained at substantially the same speed as the traveling speed of the bag 20, and their compliance with the bags 20 being conveyed is superior in comparison with a case in which the suction cups 16, 17 travel along the moving paths 24, 25 at a constant speed (see
(58) The major axes of the moving paths 81, 82 are inclined at 45 degrees with respect to the bag conveying path 1. This is due to the fact that the angle made by the first crank mechanisms 55 through 58 and the respective second crank mechanisms 67 through 70 is set such that when the second rotating shafts 51 through 54 and the first rotating shafts 38 through 41 of the first crank mechanisms 55 through 58 are arranged along the line perpendicular to the bag conveying path 1, the support shafts 63 through 66 and the second rotating shafts 51 through 54 of the second crank mechanisms 67 through 70 are on the lines parallel to the conveying path 1, respectively. The angles of inclination in the major axes of the moving paths 81, 82 can be changed by changing the angles of the first and second crank mechanisms.
(59) In the bag mouth opening device of the present invention, the distance d.sub.1 between the first and second rotating shafts 38 and 51 and between the first and second rotating shafts 39 and 52 (all for the cup 16) is set to be slightly shorter than the distance d.sub.2 between the first and second rotating shafts 40 and 53 and between the first and second rotating shafts 41 and 54 (all for the cup 17); and further the distance d.sub.3 between the second rotating shaft 51 and the support shaft 63 and between the second rotating shaft 52 and the support shaft 64 (all for the cup 16) is set to be slightly shorter than the distance d.sub.4 between the second rotating shaft 53 and the support shaft 65 and between the second rotating shaft 54 and the support shaft 66 (all for the cup 17). Because of this arrangement, the circumferential length of the moving path 81 is slightly shorter than that of the moving path 82, and therefore the traveling speed of the suction cup 16 traveling along the moving path 81 is slightly lower than that of the suction cup 17 traveling along the moving path 82. Due to this fact that the traveling speeds of the suction cups 16, 17 upon their adhesion to the film sheets of both sides of the bag 20 differs slightly, a relative shift, though very minimum, occurs in the bag conveying direction between the two film sheets upon adhesion; and as a result, the close adhesion between the two film sheets is weakened, and the bag 20 can be opened smoothly.
(60) In the bag mouth opening device of the present invention, the moving path 81 of the suction cup 16 is defined somewhat more towards the posterior side (toward right in
(61) It should be noted that while a planetary gear mechanism (a sun gear, planetary gears, and driven gears) is employed in the above-described bag mouth opening device of the present invention as a drive mechanism for the second rotating shafts 51 through 54, it is also possible to provide other drive sources such as servo motors instead of the planetary gear mechanism on the first rotating levers 47 through 50 in order to turn the second rotating shafts 51 through 54, respectively. In such a structure, the traveling speed of the suctions cups 16, 17 along the respective moving paths 81, 82 can be adjusted more freely by adjusting the speed of rotation of the second rotating shafts 51 through 54, and, for example, the speed of travel of the suction cups 16, 17 in the conveying direction of the bags 20 during the bag mouth opening process can be set at the same speed as the conveying speed of the bags 20.