Tamper resistant appliance latch

Abstract

An appliance latch receives a strike when the appliance lid is closed and provides an electrically activated lock holding the lid closed during portions of the wash cycle that might present a hazard. The strike presents two different surfaces to the latch, the first to activate a lock mechanism and the second to activate an anti-tamper switch before the appliance may be actuated thereby reducing the risk of tampering.

Claims

1. An appliance latch assembly comprising: a striker and a corresponding latch for receiving the striker, the striker and latch positionable on an appliance lid and appliance frame; a trap contacting a first feature of the striker to move the trap from a first trap position to a second trap position as the striker is received by the latch and providing a surface holding the striker in the latch when the trap is in the second trap position; an electrically actuated lock actuable when the trap element is in the second position to hold the trap in the second trap position; an anti-tamper operator contacting a second feature of the striker different from the first feature to move from a first operator position to a second operator position when the trap moves to the second operator position; a first electrical switch communicating with the lock to provide an indication that the lock is actuated to hold the trap in the second trap position; a second electrical switch operating independently from the first electrical switch and communicating with the anti-tamper operator to provide an indication that the anti-tamper operator is in the second operator position; and wherein the first and second features are first and second forks of a bifurcation, the first and second forks passing on opposite sides of a stationary ward plate before they can activate the first electrical switch and second electrical switch respectively; wherein the anti-tamper operator and the trap move in a same direction in parallel to each other when the striker is received by the latch, and the trap moves from the first trap position to the second trap position and the anti-tamper operator moves from the first operator position to the second operator position; wherein the first and second forks are on a front surface of the striker and wherein the different forks of the bifurcation pass on opposite sides of the stationary ward plate when the striker engages the latch; and wherein the striker provides a hook portion extending generally perpendicularly to a direction of engagement of the striker and the latch and wherein the bifurcation is in the hook portion.

2. The appliance latch of claim 1 wherein the striker includes a hinge allowing it to move with the trap.

3. The appliance latch assembly of claim 2 wherein the striker is received in the latch along an axis and may travel perpendicularly to the axis as it is received within the latch as the trap moves between the first trap position and the second trap position.

4. The appliance latch assembly of claim 3 wherein the striker may travel along the axis without traveling perpendicularly to the axis after the trap moves to the second trap position.

5. The appliance latch assembly of claim 3 wherein the striker is pivoted for travel perpendicularly to the axis and includes a spring urging the striker in a first direction perpendicular to the axis.

6. The appliance latch assembly of claim 5 wherein the electrically actuated lock is a solenoid and bistable mechanism moving a blocking element between receipt by the trap and removal from the trap with successive energizing of the solenoid.

7. The appliance latch assembly of claim 6 further wherein motion of the striker to disengage the striker from the latch when the blocking element is received by the trap causes an abutting of the blocking element against a frangible portion of the trap which when broken prevents activation of the lock switch.

8. The appliance latch assembly of claim 7 wherein the frangible portion of the trap supports a spring element away from an opening into which the blocking element may be received such that removal of the frangible element causes the spring element to occlude the opening.

9. The appliance latch of claim 2 wherein the surface of the trap holding the striker in the latch holds the striker in engagement against a stationary portion of the latch when the trap moves to the second trap position.

10. A washing machine having a spin basket and operated by a motor, a lid providing access to the spin basket in an open state, and further including an appliance control receiving a signal generated at least in part from a lock signal indicating that the lid is closed and locked, and an appliance latch comprising: a striker and a corresponding latch for receiving the striker, the striker and latch positionable on an appliance lid and an appliance housing; a trap contacting a first feature of the striker to move the trap from a first trap position to a second trap position as the striker is received by the latch and providing a surface holding the striker in the latch when the lock element is in the second trap position; an electrically actuated lock actuable when the trap element is in the second position to hold the trap in the second trap position; an anti-tamper operator contacting a second feature of the striker different from the first feature to move from a first operator position to a second operator position when the trap moves to the second operator position; a first electrical switch communicating with the lock to provide the lock signal indicating that the lock is actuated to hold the trap in the second trap position; and a second electrical switch operating independently from the first electrical switch communicating with the anti-tamper operator to provide an indication that the anti-tamper operator is in the second operator position; and wherein the first and second features are first and second forks of a bifurcation, the first and second forks passing on opposite sides of a stationary ward plate before they can activate the first electrical switch and second electrical switch respectively; wherein the anti-tamper operator and the trap move in a same direction in parallel to each other when the striker is received by the latch, and the trap moves from the first trap position to the second trap position and the anti-tamper operator moves from the first operator position to the second operator position; wherein the first and second forks are on a front surface of the striker and wherein the different forks of the bifurcation pass on opposite sides of the stationary ward plate when the striker engages the latch; and wherein the striker provides a hook portion extending generally perpendicularly to a direction of engagement of the striker and the latch and wherein the bifurcation is in the hook portion.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view and inset fragmentary detail of a top loading washing machine suitable for use with the present invention showing a striker aperture positioned near the front of an upwardly opening lid and showing a downwardly extending striker for engaging a latch when the lid is closed;

(2) FIG. 2 is a fragmentary planar cross section of the latch and striker of FIG. 1 (viewed from below) showing a floating mounting of the striker allowing close tolerance interaction between the striker and latch to move a trap element to a retaining and locking position;

(3) FIG. 3 is a fragmentary perspective view of the striker guided by a sloping surface of the latch into engagement with a trap;

(4) FIG. 4 is a figure similar to that of FIG. 3 showing the hook of the striker fully engaged and retained by the trap pushing the trap and an anti-tamper slide forward;

(5) FIG. 5 is a simplified perspective view of the trap engaging the striker showing the positioning of the anti-tamper slide in an aperture at the front of the trap and showing a bi-stable actuator above the trap for controlling a blocking element descending into the trap to block movement of the trap;

(6) FIG. 6 is a top plan view of the hook of the striker with respect to the trap in partial fragment showing engagement of the hook with the trap and the anti-tamper slide;

(7) FIG. 7a is a top plan view of the bi-stable actuator of FIG. 5 in a first state removing the blocking element from engagement with the trap;

(8) FIG. 7b is a figure similar to that of FIG. 7a showing the bi-stable actuator in a second state engaging the blocking element with the trap to prevent the movement of the trap;

(9) FIG. 8 is a view similar to that of FIGS. 7a and 7b, with the blocking element and supporting lock switch removed for clarity, showing actuation of the solenoid during movement between the states of FIGS. 7 and 8 such as frees an anti-vibration tooth for clearance of the solenoid plunger;

(10) FIG. 9 is a side elevational view of the blocking element and lock switch of FIGS. 5, 7a and 7b;

(11) FIG. 10 is a figure similar to that of FIG. 3 showing an alternative embodiment of the invention in which a sloping guide surface in the latch guides the rear of the striker forward to move the trap while simultaneously retracting rearward to control the anti-tamper slide;

(12) FIG. 11 is a figure similar to that of FIGS. 3 and 10 showing an alternative embodiment in which a rotating toggle arm actuated by a bottom of the striker is used in place of the anti-tamper slide;

(13) FIGS. 12a and 12b are cross-sectional views taken along line 12-12 of FIG. 5 showing engagement of a blocking element within the aperture of the trap and showing a blocking of that engagement when aperture integrity has been compromised through forcing open of the latch;

(14) Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of including and comprising and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

(15) Referring now to FIG. 1, a top loading washing machine 10 suitable for use with the present invention includes a lid 12 opening upward about a horizontal lid hinge axis 14. The lid hinge axis 14 is positioned near the top rear edge of the washing machine 10 so that a front edge 16 of the lid 12 may raise and lower to expose and cover an opening 20 through which clothing may be inserted into the spin basket.

(16) A horizontal surface of the top 22 of the washing machine 10, at the periphery of the opening 20, may support a striker aperture 24 extending from a housing 21 of a latch 25 fastened to the underside of the top 22. The striker aperture 24 opens upward to receive a downwardly extending striker 26 attached to an underside of the lid 12. Both the striker aperture 24 and the striker 26 are offset parallel to the axis 14 and offset from a center of the front edge 16 so as to minimize interference with loading and unloading the washing machine 10.

(17) The top-loading washing machine 10 may also provide for a controller board 11, for example, including a processor executing a program stored in computer memory. The controller board may receive signals from the latch 25 via harness 82 and from controls 13 accessible to the user to control operation of one or more electric actuator such as motor 15 actuating a spin basket or the like.

(18) Referring now to FIG. 2, the striker 26 may include a downwardly extending arm 28 terminating in a hook portion 30 extending leftward from the arm 28, as shown in FIG. 2, generally toward a user of the washing machine 10. The upper end of the arm 28 may be mounted to the lid 12 by a hinge element 17 to pivot left and right as indicated by arrows 32 with respect to the lid 12 under restoring spring forces indicated schematically by springs 34. The hinge element 17 may be a pivot joint with springs 34 or a living hinge having natural resiliency. In this way, the left and right surfaces of the hook portion 30 may translate as may be necessary to accommodate positional tolerances in the manufacture of the washing machine 10 and wear of the washing machine 10 and to provide movement of a trap to be described.

(19) As the lid is closed, the hook portion 30 moves toward the striker aperture 24 and is guided rightward by a right facing first sloping edge 36 of an aperture bezel 38 defining the striker aperture 24. The aperture bezel moves the hook portion 30 to position 29b with a left edge of the striker 26 aligned at first position 31 with the right edge of an un-retracted trap 40 (shown in a forward, retracted position in FIG. 2). The striker 26 is then urged left by a left facing second sloping edge of ramp 42 so as to push the trap 40 leftward against a restoring spring (not shown in FIG. 2) so that a left edge of an opening in the trap 40 is moved to position 31 as hook portion 30 passes to position 29c.

(20) A following surface 33 of the trap 40, when the trap is moved forward with the striker 26 in position 29c, prevents rightward movement of the hook portion 30 when the trap 40 is latched as will be described below, trapping the striker 26 beneath a stationary ledge on the underside of the sloping edge 36. This serpentine path defined by sloping edges 36 and sloping surface of ramp 42 ensures that the left edge of the striker 26 abuts the leading surface 41 of the trap 40 in close proximity despite tolerance variations between the lid 12 and the top 22 and allows the striker 26 to move the trap 40 to the forward position needed for locking as will be described.

(21) Referring now to FIG. 3, and referring to directions as depicted in that figure, in a first embodiment, the hook portion 30 maybe bifurcated into left and right teeth 37a and 37b separated by a slot 35. The right tooth 37b may contact the leading surface 41 of the trap 40 to push it forward as described above with respect to FIG. 2 as the rear edge of the striker 26 is pressed forward by interaction with the ramp 42. At the same time, the left tooth 37a may push against an upwardly extending finger 43 on anti-tamper slide 44, the latter of which may slide along the axis 27 as will be discussed below.

(22) An upwardly extending ward plate 45 is attached to the stationary structure of the latch 25 to extend between the leading surface 41 of the trap 40 and the finger 43 on the anti-tamper slide 44 so that, as shown in FIG. 4, the hook portion 30 may engage the trap 40 and push the trap 40 along axis 27 by the interaction of tooth 37b and leading surface 41, and push the upwardly extending finger 43 on anti-tamper slide 44 by tooth 37a, only if slot 35 is present allowing the hook portion 30 to pass around the ward plate 45. The ward 45 thus defeats actuation of the latch 25 by a non-bifurcated probe.

(23) Referring now to FIG. 5, the sliding trap 40 is normally biased rightward by a biasing spring showed schematically as spring 52 to engage hook portion 30 when hook portion 30 is moved into position 29c shown in FIG. 2, then to hold the hook portion 30 underneath the stationary latch structure of the aperture bezel 38 against upward motion. The trap 40 includes an aperture 63 at its left edge. When the trap 40 is moved leftward, forward capturing the hook portion 30, the aperture 63 aligns with a blocking element 54 which may descend into the aperture 63 from an actuator mechanism 55 positioned above the trap 40. In this configuration, rightward movement of the trap 40 is stopped by interference between a left surface of the blocking element 54 abutting a blockade surface 53 forming a left wall of the aperture 63. Thus, the trap 40 acts as a trap to hold the striker 26 in position when the blocking element 54 acts as a blocking element to the trap 40.

(24) Referring now to FIGS. 5, 9, 12a and 12b, the blocking element 54 may be moved downward under the influence of a flexible leaf spring 56. The flexible leaf spring 56 holds one of a pair of contacts of a lock switch 57 indicating proper locking of the latch 25 when the blocking element 54 is lowered and the contacts connect, closing the lock switch 57. At this time, the blocking element 54 may only be disengaged by action of a bistable solenoid mechanism 60 (shown schematically in FIG. 5 and described below) providing a wedge element 58 that may lift the leaf spring 56 to raise the blocking element 54 by contacting a sloped portion 59 of the leaf spring 56. Referring still to FIG. 6, motion of the anti-tamper switch along axis 27 closes anti-tamper switch 50 allowing operation of the lock.

(25) It will be appreciated that the solenoid 62 may be replaced with a variety of other actuator types including thermal actuators (such as bimetal actuators, muscle wire, or wax motors) or mechanisms such as DC motors with rack and pinion gearing or lead screws or the like.

(26) While the bistable solenoid mechanism 60 prevents defeat of the lock mechanism by removing power from the appliance, the invention also contemplates other methods of preventing such premature release, for example, implementing a cool-down period of time after power loss before which the latch could not be released. This cool-down period may be implemented by actual thermal cooling of a thermal actuator holding the latch in a locked state or by power reserved, for example, in a capacitor or the like, that may be used in conjunction with a timing mechanism to release the bistable solenoid mechanism 60 by providing a releasing pulse of electricity a fixed period of time after line power is lost.

(27) The blockade surface 53 may be formed by a thin member that can break away if the lock is forcibly opened by pressing rightward on the trap 40 when the blocking element 54 has descended, such as may occur from a forcible extraction of the striker 26. When the blockade surface 53 is broken away, a leaf spring 71 positioned on the under surface of the trap 40 is free to move upward and carries with it the blocking element 54, opening contacts on the lock switch throughout the range of travel of the trap 40.

(28) Referring now to FIGS. 9, 7a and 7b, the bi-stable mechanism may include an electrical solenoid 62 having a plunger 64 pulled into the solenoid when the solenoid is actuated. The plunger 64 may be surrounded by a helical compression spring 66 that extends the plunger 64 from the solenoid 62 when the solenoid 62 is not actuated. A distal end of the plunger 64 may connect to a pivoting hook 67 guided into alignment with an axis of the plunger 64 when the plunger is fully extended by means of an angled track 68 sloping to an apex spaced from the solenoid 62 and aligned with an axis of the plunger 64.

(29) When the solenoid 62 is actuated, the hook 67 is drawn inward and contacts a serrated front surface of a rocking element 70 so that successive energizing of the solenoid 62, releasing and then pulling in the plunger 64, causes the rocking element 70 to rock between extremes depicted in FIGS. 7a and 7b. A serrated surface of the rocking element 70 guides the hook 67 to pull on opposite sides of the rocking element 70 as it moves from the resting position at the apex of the track 68, causing this bi-stable motion.

(30) The rotated extreme, shown in FIG. 7b in a fully clockwise direction, normally provides a locked state for the trap 40, while the rotated extreme of FIG. 7a in a fully counterclockwise direction normally provides an unlocked state of the trap 40.

(31) Referring again to FIG. 9, the unlocked state is associated with the wedge element 58 being positioned beneath a sloped portion 59 of the leaf spring 56 to raise the blocking element 54 from engagement with the aperture of the trap 40 (shown in FIG. 5). In contrast, the locked state is associated with the wedge element 58 being removed from the sloped portion 59 of the leaf spring 56, allowing the blocking element 54 to descend into the aperture of the trap 40.

(32) Referring now to FIGS. 7a, 7b, and 8, the rocking element 70 may have an anti-vibration tooth 72 extending leftward therefrom to abut an end of the plunger 64 when the solenoid 62 is not being energized and yet is fully extended by helical springs 66. The anti-vibration tooth 72, which is positioned abutting opposite sides of the extended plunger 64 for the unlocked state of FIG. 7a and the locked state of FIG. 7b, prevents rotation of the rocking element 70 from vibration alone so long as the solenoid plunger 64 is fully extended. When the solenoid 62 is actuated, however, as shown in FIG. 8, a pulling in of the solenoid plunger 64 allows the anti-vibration tooth 72 to slip past the end of the plunger 64 and rotation of the rocking element 70 to occur.

(33) Referring now to FIG. 10, in an alternative embodiment, the hook portion 30 need not be bifurcated (although bifurcation and a ward plate 45 may be used) and the ramp 42 is movable with respect to the stationary structure of the latch 25 to accommodate limited rearward motion under the force from the striker 26 as indicated by arrow 80. A second rearwardly displaced ramp 42 may be fixed with respect to the stationary structure of the latch 25 ensuring forward movement of the striker 26 as it is inserted into the latch 25 after limited rearward motion of the ramp 42. Alternatively, a blocking element 73 may be fixed with respect to the stationary structure of a latch 25 to limit the rearward movement of the ramp 42 so that it continues to move the striker 26 forward as required after the limited rearward movement.

(34) In either case, forward motion of the trap 40 again serves to lock the striker 26 in place and rearward motion of the ramp 42 is used to provide for activation of the anti-tamper feature by moving anti-tamper slide 44, now communicating with contacts 50, the latter of which are closed by rearward motion of the ramp 42 indicated by arrow 80. In this case, motion of the trap 40 to lock the striker 26 and motion of the anti-tamper slide 44 are in opposite directions. Thus, a single probe pressing on leading surface 41 will not be sufficient to activate the latch 25 and activate the anti-tamper switch 50.

(35) Referring now to FIG. 11, in yet a further alternative embodiment, the ramp 42 is again fixed with respect to the frame of latch 25 per the embodiments of FIGS. 3 and 4, and downward motion of the hook portion 30 of the striker 26 causes a bottom surface of the striker 26 to activate a paddle 86 communicating with a rotating axle 88 extending along axis 27 to rotate that axle 88. The axle 88 may have a tandem paddle 90 activating anti-tamper switch 50 with downward motion of the paddle 86 and rotation of the axle 88. Thus a single probe pressing on leading surface 41 of the trap 40 will not normally also activate anti-tamper switch 50.

(36) In all of the above cases, the striker 26 moves the trap 40 guided by a ramp 42 or 42 on the housing 21. When the necessary travel of the trap 40 is achieved the portion of the ramp 42 or 42 against the rear of the striker 26 is vertical. Additional travel downward of the striker 26 results in no significant movement of the trap 40. This has many benefits in the design. One is that at a certain travel of striker 26 downward, the blocking position of the trap 40 is accomplished and allowing blocking. Additional travel of the striker 26 downward does not affect the position two of trap 40. The force of a lid slam is absorbed by the lid stops (between the lid and the appliance housing), not the structure of the latch 25.

(37) In all of the above embodiments, multiple points of physical contact between the hook portion 30 and independent features of the latch 25 are required for activating the latch and indicating that the latch has not been tampered with.

(38) Generally both activation of switch 50 (corresponding to the anti-tamper slide 44) and closure of the lock switch 57 are communicated with the controller board 11 which executes a stored program to prevent operation of the motor 15 unless both lock switch 57 is closed and switch 50 is closed.

(39) Certain terminology is used herein for purposes of reference only, and thus is not intended to be limiting. For example, terms such as upper, lower, above, and below refer to directions in the drawings to which reference is made. Terms such as left, right, front, back, rear, bottom and side, describe the orientation of portions of the component within a consistent but arbitrary frame of reference which is made clear by reference to the text and the associated drawings describing the component under discussion. Such terminology may include the words specifically mentioned above, derivatives thereof, and words of similar import. Similarly, the terms first, second and other such numerical terms referring to structures do not imply a sequence or order unless clearly indicated by the context.

(40) When introducing elements or features of the present disclosure and the exemplary embodiments, the articles a, an, the and said are intended to mean that there are one or more of such elements or features. The terms comprising, including and having are intended to be inclusive and mean that there may be additional elements or features other than those specifically noted. It is further to be understood that the method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.

(41) Various features of the invention are set forth in the following claims. It should be understood that the invention is not limited in its application to the details of construction and arrangements of the components set forth herein. The invention is capable of other embodiments and of being practiced or carried out in various ways. Variations and modifications of the foregoing are within the scope of the present invention. It also being understood that the invention disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute various alternative aspects of the present invention. The embodiments described herein explain the best modes known for practicing the invention and will enable others skilled in the art to utilize the invention.