Nebulizer, a control unit for controlling the same, and a method of controlling a nebulizer
10314781 ยท 2019-06-11
Assignee
Inventors
Cpc classification
B05B12/08
PERFORMING OPERATIONS; TRANSPORTING
B05B17/0607
PERFORMING OPERATIONS; TRANSPORTING
B05B17/0615
PERFORMING OPERATIONS; TRANSPORTING
A61M2205/3317
HUMAN NECESSITIES
A61K9/0078
HUMAN NECESSITIES
International classification
B05B17/00
PERFORMING OPERATIONS; TRANSPORTING
B05B17/06
PERFORMING OPERATIONS; TRANSPORTING
A61M11/00
HUMAN NECESSITIES
Abstract
A control unit for controlling the operation of a nebulizer is provided that is configured to measure the impedance of an actuator in the nebulizer and to determine whether a nebulizing element in the nebulizer is positioned correctly with respect to the actuator on the basis of the measured impedance. Also provided is a nebulizer comprising a reservoir chamber for storing a liquid to be nebulized, an actuator for vibrating liquid stored in the reservoir chamber, and a control unit as described above.
Claims
1. A control unit for controlling the operation of a nebulizer, wherein the control unit is configured to measure the impedance of an actuator in the nebulizer and to determine whether a nebulizing element in the nebulizer is positioned correctly with respect to the actuator based on the measured impedance, the measured impedance being a function of a distance between the nebulizing element and the actuator, and wherein the determination of whether the nebulizing element is positioned correctly with respect to the actuator is based upon the distance being within a predetermined distance range, the nebulizing element being configured to generate droplets of liquid, and the nebulizing element comprising a membrane having a plurality of holes through which the droplets of liquid pass.
2. A control unit as claimed in claim 1, wherein the control unit is configured to determine that the nebulizing element is positioned correctly responsive to the measured impedance of the actuator being within a predetermined impedance range.
3. A control unit as claimed in claim 1, wherein the control unit is configured to measure the impedance of the actuator when the actuator is operating at first and second frequencies, and to determine that the nebulizing element is positioned correctly responsive to both of the measured impedances being within a predetermined impedance range.
4. A control unit as claimed in claim 1 wherein the control unit is further configured to activate the actuator to nebulize liquid responsive to a determination that the nebulizing element is positioned correctly in the nebulizer.
5. A control unit as claimed in claim 1, wherein the control unit is further configured to deactivate the actuator responsive to a determination that the nebulizing element is not positioned correctly.
6. A control unit as claimed in claim 5, wherein the control unit is further configured to provide an indication to a user of the nebulizer that the nebulizing element needs to be repositioned by the user.
7. A control unit as claimed in claim 1, wherein the control unit is further configured to adjust a frequency of vibration of the actuator responsive to a determination that the nebulizing element is not positioned correctly.
8. A control unit as claimed in claim 1, wherein the control unit is further configured to adjust the relative position of the actuator and the nebulizing element using a second actuator in the nebulizer responsive to a determination that the nebulizing element is not positioned correctly.
9. A control unit as claimed in claim 8, wherein the control unit is further configured to re-measure the impedance of the actuator after the adjustment.
10. A control unit as claimed in claim 1, wherein the control unit is configured to measure the impedance of the actuator by: (i) applying a sinusoidal voltage with a known amplitude to the actuator and measuring the amplitude of the resulting current and the phase shift between the resulting current and the applied voltage; or (ii) measuring the voltage across the actuator and current through the actuator during operation.
11. A method of controlling a nebulizer, the method comprising: measuring the impedance of an actuator in the nebulizer; and determining whether a nebulizing element in the nebulizer is positioned correctly with respect to the actuator based on the measured impedance and whether a distance between the nebulizing element and the actuator is within a predetermined distance range, wherein the nebulizing element is configured to generate droplets of liquid, and the nebulizing element comprises a membrane having a plurality of holes through which the droplets of liquid pass.
12. A method as claimed in claim 11, wherein the nebulizing element is determined to be positioned correctly if the measured impedance of the actuator is equal to or within a predetermined range of a predetermined impedance value.
13. A method as claimed in claim 11, wherein the step of measuring the impedance of the actuator comprises measuring the impedance of the actuator at first and second frequencies, and wherein the step of determining comprises determining that the nebulizing element is positioned correctly if both of the measured impedances are equal to or within a predetermined range of respective predetermined impedance values.
14. A computer program product comprising a computer readable medium having computer program code embodied therein, the computer program code comprising code that, when executed by a computer or processor, is configured to cause the computer or processor to perform the steps in the method according to claim 11.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention will now be described, by way of example only, with reference to the following drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) A nebulizer 2 according to an embodiment of the invention is shown in
(10) A reservoir chamber 10 for storing a liquid 12, for example a medication or drug, to be nebulized (i.e. to be turned into a fine mist or spray) is provided in the body 4 of the nebulizer 2 between the inlet 6 and outlet 8. The nebulizer 2 is configured such that fine droplets of the nebulized liquid 12 combine with the air drawn through the nebulizer 2 when the user inhales to deliver a dose of the medication or drug to the user. This operation is illustrated by arrow 13a (which represents the air that is drawn into the nebulizer 2 through the inlet 6), arrow 13b (which represents the liquid nebulized from the reservoir chamber 10) and arrow 13c (which represents the air containing the nebulized liquid that is drawn out of the nebulizer 2 by the user through the outlet 8).
(11) An actuator 14 for agitating or vibrating liquid 12 stored in the reservoir chamber 10 is provided in the reservoir chamber 10 along with a nebulizing element 16 for nebulizing the liquid 12 when the liquid 12 is vibrated. The actuator 14 is provided at, or proximate to, the bottom of the reservoir chamber 10, and the nebulizing element 16 is located in the reservoir chamber 10 above, and spaced from, the actuator 14. The nebulizing element 16 is spaced from the actuator 14 by a distance h, which is referred to as the water height as the liquid 12 fills the reservoir chamber 10 up to the height of the nebulizing element 16. It will be appreciated that the liquid 12 in the reservoir chamber 10 will be depleted as the nebulizer 2 is operated, and more liquid 12 must be added to the reservoir chamber 10 to maintain the liquid 12 at the height h for the nebulizer 2 to continue operating. Therefore, the nebulizer 2 may comprise, or be coupled to, a further chamber (not shown in
(12) In the embodiments of the invention that are described further below, the actuator 14 is provided in the form of a piezoelectric element. However, those skilled in the art of nebulizers will appreciate that other forms of actuator 14 can be used in nebulizers according to the invention. It will also be appreciated that a piezoelectric element 14 can be covered with a plastic or metal cover layer to avoid direct contact between the piezoelectric element and the liquid 12.
(13) In preferred embodiments of the invention, the nebulizing element 16 is in the form of a mesh or membrane having a plurality of small holes through which small amounts of the liquid can pass. In one specific embodiment, the mesh or membrane comprises in the region of 5000 2 m holes through which droplets of liquid can pass when the actuator 14 is activated.
(14) Referring again to
(15) In some embodiments, the control unit 18 is an integral component of the nebulizer 2 within the body 4 of the nebulizer 2. However, in alternative embodiments, the control unit 18 can be provided in a unit that is separate to, and even detachable from, the body 4 of the nebulizer 2.
(16) As described above, obtaining consistent performance from a nebulizer 2 relies on the accurate repositioning of the nebulizing element 16 in the nebulizer 2 after cleaning or replacement. Furthermore, if the nebulizing element 16 is not repositioned correctly, the nebulizer 2 may not function at all or components of the nebulizer 2 may be damaged when operation is attempted. Therefore, in accordance with the invention, the control unit 18 is configured to determine whether the nebulizing element 16 is positioned correctly in the nebulizer 2, and in particular positioned correctly relative to the actuator 14.
(17) As described above,
(18) These results are illustrated in an alternative form in
(19) It has been found that the impedance of the piezoelectric element 14 in the nebulizer 2 (and more specifically the real part of the complex impedance of the piezoelectric element 14) is related to the position of the nebulizing element 16 in the nebulizer 2 relative to the piezoelectric element 14. These findings are illustrated in the combination of the graphs in
(20) It will also be appreciated that the minimum value for the impedance occurs when the nebuliser 2 (particularly the reservoir chamber 10, piezoelectric element 14 and nebulising element 16) is in resonance, which occurs at a specific frequency where maximum energy is transferred (i.e. the power is at a maximum). Thus, it can be seen from
(21) In addition, it has been found that the optimal impedance value for the piezoelectric element 14 (i.e. the impedance value for the piezoelectric element 14 that corresponds to the correct positioning of the nebulizing element 16 in the nebulizer 2 relative to the piezoelectric element 14) is nebulizing element-specific, i.e. it varies for different types and/or configurations of nebulizing element 16. In this respect, the different types and/or configurations can relate to the material used to make the nebulizing element 16, the thickness of the nebulizing element 16 and the number and/or size of the holes in the nebulizing element 16. In some embodiments of the invention, the control unit 18 can be programmed with the appropriate impedance value for the nebulizing element 16 by a user of the nebulizer 2, or the control unit 18 can automatically obtain the information from an electronic data chip (not shown in
(22) The graph in
(23) In theory, for a voltage-independent impedance, the relation between power and voltage should be a quadratic function completely determined by the real part of the impedance. Experimentally, as shown in
(24) The graph in
(25) As described above, the optimal impedance value for a particular nebulizing element 16 depends on the composition of the nebulizing element 16. For example, it has been found that meshes made of nickel-palladium (NiPd) exhibit similar behavior to the platinum meshes described above, but the optimum impedance value for those meshes was found to be 600.
(26) In general, the optimal impedance value for a particular nebulizing element 16 will be determined through testing prior to any use of that type of nebulizing element 16 in a nebulizer 2. Once an optimal impedance value has been determined, the value will be applicable to all other meshes produced from the same material and having the same geometry.
(27) The operation of the control unit 18 in accordance with the invention will be described in more detail below with reference to
(28) Firstly, referring to
(29) It will be appreciated that step 101 can be performed by the control unit 18 before the nebulizer 2 is activated (i.e. before sufficient current is provided to the piezoelectric element 14 to cause the liquid 12 to be nebulized), or during operation of the nebulizer 2 (i.e. when the piezoelectric element 14 is causing the liquid 12 to be nebulized).
(30) In the first instance, the control unit 18 can apply a small sinusoidal voltage having a known amplitude V.sub.amp to the piezoelectric element 14 (the voltage being small in the sense that it is below the voltage required to cause the piezoelectric element 14 to nebulize the liquid 12) and measure the resulting current I.sub.amp and the phase shift .sub.amp between the applied voltage signal and the resulting current signal.
(31) The control unit 18 can then calculate the real part of the impedance of the piezoelectric element 14 using:
(32)
(33) Alternatively, in the second instance described above (i.e. measuring the impedance during operation of the nebulizer 2), the control unit 18 can determine the impedance during operation for arbitrary driving signals. In this case, the control unit 18 determines the real part of the impedance of the piezoelectric element 14 from the voltage applied to the element 14 over time, V(t), and the measured current through the element 14 over time, I(t), using:
(34)
(35) Once the impedance of the piezoelectric element 14 has been measured, the control unit 18 then uses the measured impedance value to determine whether the nebulizing element 16 is positioned correctly in the nebulizer 2 (step 103). Following an analysis such as that illustrated in
(36) In one embodiment, the control unit 18 can determine that the nebulizing element 16 is positioned correctly if the measured impedance value is within a predetermined range of the optimal impedance value. It will be appreciated that the predetermined range can be specified in terms of being within a particular percentage value of the optimal impedance value (i.e. the measured impedance must be within, for example, 1%, 5% or 10% of the optimal impedance value for the control unit 18 to determine that the nebulizing element 16 is positioned correctly), or in terms of a particular range of impedance values around the optimal impedance value (i.e. for the platinum mesh described above, the predetermined range for determining correct positioning can be, for example, between 280 and 340).
(37) If the control unit 18 determines that the nebulizing element 16 is positioned correctly in the nebulizer 2 (steps 103 and 105) then the control unit 18 can initiate (or continue) operation of the nebulizer 2 by supplying a sufficient voltage signal to the piezoelectric element 14 (step 107). The control unit 18 allows operation of the nebulizer 2 until the user stops breathing through the nebulizer 2 or the required dosage of the medication or drug in the liquid has been nebulized.
(38) If the control unit 18 determines that the nebulizing element 16 is not positioned correctly in the nebulizer 2 on the basis of the measured impedance (steps 103 and 105) then the control unit 18 takes further action, as described in more detail below.
(39) In one implementation of the nebulizer 2, as illustrated in
(40) The control unit 18 can then notify the user of the nebulizer 2 that the nebulizing element 16 is positioned incorrectly and needs to be repositioned before the nebulizer 2 can be operated properly. The control unit 18 may notify the user of this in any conventional manner, for example by initiating an audible alarm, warning signal or spoken message, and/or by providing a visual indication such as a warning light or LED, or by providing a written message or symbol on a display of the nebulizer 2 (not shown in
(41) If the user repositions the nebulizing element 16 in the nebulizer 2, the control unit 18 can return to step 101 and repeat the measurement of the impedance of the piezoelectric element 14. If that measurement indicates that the nebulizing element 14 is positioned correctly in the nebulizer 2, then the control unit 18 can initiate the operation of the nebulizer 2 as shown in step 107.
(42) In an alternative implementation of the nebulizer 2, as illustrated in
(43) In one embodiment, the control unit 18 can adjust the frequency of vibration of the piezoelectric element 14 by an amount determined using the measured impedance value and a look-up table. In an alternative embodiment, the control unit 18 can adjust the frequency of vibration of the piezoelectric element 14 by an amount based on the magnitude of the difference between the measured impedance value and the optimal impedance value. In an another alternative embodiment, the control unit 18 can adjust the frequency of vibration of the piezoelectric element 14 by a fixed amount, regardless of the difference between the measured impedance value and the optimal value.
(44) In the embodiments described in the paragraph above, the control unit 18 can then return to step 101 and re-measure the impedance of the piezoelectric element 14 to determine if operation of the nebulizer 2 can be permitted. If not, the control unit 18 can loop through steps 101, 103, 105 and 113 until the droplet generation performance of the nebulizer 2 reaches an acceptable value.
(45) In one embodiment, since the frequency of vibration of the piezoelectric element 14 has changed, it is possible for the re-measuring step described to use a modified optimal impedance value. In the embodiment where a look-up table is used, it is possible for the look-up table to contain data corresponding to that shown in
(46) In some embodiments, if the control unit 18 determines that the adjustment of the frequency of vibration of the piezoelectric element 14 will not provide an acceptable droplet generation performance (for example based on the difference between the measured impedance value and the optimal impedance value exceeding a threshold or following one or more loops of steps 101, 103, 105 and 113 that do not result in the required performance being achieved), the control unit can then perform steps 109 and 111 and notify the user of the nebulizer 2 that the nebulizing element 16 needs to be manually repositioned in the nebulizer 2.
(47) In yet another alternative implementation of the nebulizer 2, as illustrated in
(48) On determining that the nebulizing element 16 is not positioned correctly, the control unit 18 can control the further actuator to adjust the relative position of the nebulizing element 16 relative to the piezoelectric element 14 (i.e. by moving the nebulizing element 16 closer to or further away from the piezoelectric element 14), thereby causing the impedance of the piezoelectric element 14 to approach the optimal impedance value and improving the performance of the nebulizer 2 (step 115 of
(49) In one embodiment, the control unit 18 can control the further actuator to adjust the position of the nebulizing element 16 by an amount based on the magnitude of the difference between the measured impedance value and the optimal impedance value. In an alternative embodiment, the control unit 18 can control the further actuator to adjust the position of the nebulizing element 16 by a fixed amount, regardless of the difference between the measured impedance value and the optimal value.
(50) In both embodiments described in the paragraph above, the control unit 18 can then return to step 101 and re-measure the impedance of the piezoelectric element 14 to determine if operation of the nebulizer 2 can be permitted. If not, the control unit 18 can loop through steps 101, 103, 105 and 115 until the droplet generation performance of the nebulizer 2 reaches an acceptable value.
(51) In some embodiments, if the control unit 18 determines that the adjustment of the position of the nebulizing element 16 will not provide an acceptable droplet generation performance (for example based on the difference between the measured impedance value and the optimal impedance value exceeding a threshold or following one or more loops of steps 101, 103, 105 and 115 that do not result in the required performance being achieved), the control unit can then perform steps 109 and 111 and notify the user of the nebulizer 2 that the nebulizing element 16 needs to be manually repositioned in the nebulizer 2.
(52) It will also be appreciated that a control unit 18 can be provided that can implement both of the embodiments shown in
(53) Referring again to
(54) Now, it may be that the second possible distance h.sub.f cannot occur in the nebulizer 2 (for example h.sub.f may be greater than the dimensions of the reservoir chamber 10) in which case the possibility that the nebulizing element 16 and piezoelectric element 14 are separated by this distance (h.sub.f) can be ignored in the implementation of the method illustrated in
(55) However, it is also possible that the second possible distance h.sub.f can occur, in which case executing the method shown in
(56) In step 201, the piezoelectric element 14 is operated at a first frequency of vibration. In some cases, this may be frequency f, i.e. the frequency at which the best droplet generation performance is obtained (note the different maximum droplet generation rates for the different frequencies of vibration in
(57) Then, in step 203, the impedance of the piezoelectric element 14 is measured. This measurement step can be carried out in the same way as step 101 in
(58) The control unit 18 then determines whether the measured impedance is equal to or within a predetermined range of a desired impedance value for the first frequency f (i.e. Z.sub.f) in step 205. If not, the control unit 18 can proceed as shown in any of
(59) If the measured impedance is equal to or close to the desired impedance value Z.sub.f, the control unit 18 operates the piezoelectric element 14 at a second frequency of vibration different to the first frequency (step 207), for example f+f or ff shown in
(60) In step 211, the control unit 18 determines whether the impedance value measured in step 209 is equal to or within a predetermined range of an impedance value appropriate for the second frequency and the separation h.sub.f. For example, if the second frequency is f+f, the control unit 18 determines whether the impedance value measured in step 209 is equal to or within a predetermined range of Z.sub.f+f.
(61) If the impedance value measured in step 209 is within the predetermined range of the impedance value appropriate for the second frequency and separation h.sub.f, the control unit 18 can initiate or continue operation of the nebulizer 2 (step 213). If not, the control unit 18 can proceed as shown in any of
(62) Those skilled in the art will appreciate that it is possible to implement variations of the method shown in
(63) There is therefore provided a control unit for a nebulizer and a method of controlling a nebulizer that can detect whether the nebulizing element has been positioned correctly. In addition, specific embodiments of the invention provide a control unit and method that can improve the performance of the nebulizer in the event that it is determined that the nebulizing element has not been positioned correctly.
(64) It will also be appreciated that, in addition to the control unit described above, the invention can be provided in the form of a computer program carried on a computer readable medium that is configured to cause a processor in a control unit for a nebulizer to execute the steps shown in
(65) Those skilled in the art will appreciate that the word nebulizer can be used interchangeably with the term drug delivery apparatus or atomizer, and the use of the word nebulizer is intended to cover forms and designs of nebulizer other than the specific type of nebulizer described above and illustrated in the Figures.
(66) While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments.
(67) Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure and the appended claims. In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. A single processor or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. A computer program may be stored/distributed on a suitable medium, such as an optical storage medium or a solid-state medium supplied together with or as part of other hardware, but may also be distributed in other forms, such as via the Internet or other wired or wireless telecommunication systems. Any reference signs in the claims should not be construed as limiting the scope.