Non-air compressed gas-based energy storage and recovery system and method
10316825 ยท 2019-06-11
Inventors
Cpc classification
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D9/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C6/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02C6/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A non-air compressed gas-based energy storage and recovery system and method include receiving a quantity of non-air compressible gas and removing contaminants therefrom utilizing a separator/filter then powering a compressor to volumetrically compress the compressible gas. The gas is passed through a cooler to reduce the gas temperature and increase its density and is transferred to a storage vessel. The stored gas is then routed to a heater to increase the temperature of the gas and the gas is expanded in an expander to drive the expander and an electrical generator operably connected thereto in order to generate electric power.
Claims
1. A non-air compressed gas-based energy storage and recovery system, comprising: at least one pre-treatment stage adapted to receive an initial quantity of non-air compressible gas from a non-air gas feed, and to remove contaminants therefrom, said initial quantity of non-air compressible gas having an initial volume, density, and temperature; at least one compression stage adapted to receive and volumetrically compress the initial quantity of pre-treated non-air gas to a post-compressed volume, density, and temperature; at least one cooling stage adapted to receive the quantity of pre-treated and compressed non-air gas, reduce the post-compressed temperature thereof to a post-cooled temperature, and increase the post-compressed density thereof to a post-cooled density; at least one storage stage adapted to receive the initial quantity of pre-treated, compressed and cooled non-air gas, and subsequently store the initial quantity of pre-treated, compressed, and cooled non-air gas in at least one storage vessel as a quantity of stored energy; at least one expansion stage adapted to recover the quantity of stored energy and convert the stored energy to electric power; and at least one temperature compensator regulating charging and discharging cycles of the system, such that, upon an occurrence of an interior pressure of said at least one storage vessel reaching a preset maximum or minimum pressure limit during a charging mode, said at least one temperature compensator automatically terminates gas flow to said at least one storage vessel, said preset maximum or minimum pressure limit having a value calculated taking into account a respective external environment temperature.
2. The system of claim 1 wherein said pre-treatment stage comprises a separator/filter.
3. The system of claim 1 wherein said at least one compression stage comprises a compressor powered by a motive power source.
4. The system of claim 3 wherein said motive power source comprises at least one of a turbine, a motor, and an engine.
5. The system of claim 1 wherein said at least one cooling stage comprises a cooler in the form of a heat exchanger utilizing a cooling fluid.
6. The system of claim 5 wherein said pre-treatment and cooling stages are repeated to remove possible liquids from the non-air gas and cool the non-air gas after each compression stage.
7. The system of claim 1 wherein said at least one expansion stage comprises at least one heater that recovers the quantity of stored energy by routing said quantity of stored energy thereto, from said storage vessel, and heats the quantity of stored energy via said heater to increase the temperature of said quantity of stored energy to a post-expansion stage temperature and reduce the density thereof to a post-expansion stage density.
8. The system of claim 7 wherein said heater comprises a heat exchanger utilizing a heating fluid.
9. The system of claim 7 wherein said at least one expansion stage further comprises an expander in which a volume of the heated quantity of stored energy is expanded to drive the expander and an electrical generator operably connected thereto to convert the stored energy to electric power.
10. The system of claim 7 wherein said at least one expansion stage further comprises a plurality of feed valves for routing the stored energy at different respective levels of pressure, and an expander having a plurality of different pressure level sections enabling receipt of the stored energy at the corresponding different levels of pressure in which the stored energy is expanded to drive the expander, and an electrical generator operably connected thereto, to convert the stored energy to electric power.
11. The system of claim 1 wherein said at least one storage vessel comprises multiple storage vessels being fed a quantity of pre-treated, compressed and cooled non-air gas in a sequence at different levels of pressure via multiple compression stages and multiple cooling stages.
12. A non-air compressed gas-based energy storage and recovery method, comprising the steps of: providing a non-air compressed gas-based energy storage and recovery system comprising: at least one pre-treatment stage adapted to receive an initial quantity of non-air compressible gas and to remove contaminants therefrom, said quantity of non-air compressible gas having an initial volume, density, and temperature; at least one compression stage adapted to receive and volumetrically compress the initial quantity of pre-treated non-air gas to a post-compressed volume, density, and temperature; at least one cooling stage adapted to receive the quantity of pre-treated and compressed non-air gas, reduce the post-compressed temperature thereof to a post-cooled temperature, and increase the post-compressed density thereof to a post-cooled density; at least one storage stage adapted to receive the quantity of pre-treated, compressed and cooled non-air gas, and store the quantity of pre-treated, compressed and cooled non-air gas in at least one storage vessel as a quantity of stored energy; at least one expansion stage adapted to recover the quantity of stored energy and convert the stored energy to electric power; and at least one temperature compensator regulating charging and discharging cycles of the system; in said at least one pre-treatment stage, receiving a quantity of non-air compressible gas and removing contaminants therefrom; in said at least one compression stage, receiving and volumetrically compressing the pre-treated non-air compressible gas; in said at least one cooling stage, receiving the quantity of pre-treated and compressed non-air gas and reducing the temperature and increase the density thereof; in said at least one storage stage, receiving the quantity of pre-treated, compressed and cooled non-air gas and storing the quantity of pre-treated, compressed and cooled non-air gas as stored energy; in said at least one expansion stage, recovering the stored energy and converting the stored energy to electric power; and in said at least one temperature compensator, regulating said charging and discharging cycles such that upon an occurrence of an interior pressure of said at least one storage vessel reaching a preset maximum or minimum pressure limit during a charging mode, said at least one temperature compensator automatically terminates gas flow to said at least one storage vessel by stopping a motive power source of the compression stage, isolating the storage stage, said preset maximum or minimum pressure limit having a value calculated taking into account a respective external environment temperature.
13. The method of claim 12 wherein in said pre-treatment stage the contaminants are removed from the quantity of non-air compressible gas with a separator/filter.
14. The method of claim 12 wherein in said at least one compression stage a compressor is powered by a motive power source to volumetrically compress the quantity of pre-treated gas.
15. The method of claim 12 wherein in said at least one cooling stage the temperature of the quantity of pre-treated and compressed non-air gas is reduced by passing the quantity of pre-treated and compressed non-air gas through a cooler.
16. The method of claim 12 wherein in said at least one expansion stage the quantity of stored non-air gas is recovered from said at least one storage stage by routing and heating the stored energy to increase the temperature and reduce the density thereof.
17. The method of claim 16 wherein in said at least one expansion stage the heated quantity of stored energy is received and expanded in an expander to drive the expander and an electrical generator operably connected thereto to convert the stored energy to electric power.
18. The method of claim 12 wherein in said at least one expansion stage the stored energy is routed at different levels of pressure to an expander having different pressure sections for receiving the stored energy at the corresponding different levels of pressure in which the stored energy is expanded to drive the expander and an electrical generator operably connected thereto to convert the stored energy to electric power.
19. The method of claim 12 wherein in said at least one storage stage multiple storage vessels are fed in a sequence at different levels of pressure via multiple compression stages and multiple cooling stages.
20. A non-air compressed gas-based energy storage and recovery method, comprising the steps of: in at least one pre-treatment stage, receiving, from a non-air gas feed, a quantity of non-air compressible gas and removing contaminants therefrom; in at least one compression stage, receiving and volumetrically compressing the pre-treated non-air compressible gas; in at least one cooling stage, receiving the quantity of pre-treated and compressed non-air gas and reducing the temperature and increase the density thereof; in at least one storage stage at a first location, receiving the quantity of pre-treated, compressed and cooled non-air gas and storing the quantity of pre-treated, compressed and cooled non-air gas as stored energy at the first location, said storage stage being loaded with a mass of cushion gas of the same composition as the pre-treated non-air gas; transporting the stored energy from the first location to a second location; in at least one temperature compensator at a first location, regulating the charging mode such that, during a charging mode, pressure inside the storage stage is prevented from exceeding a preset maximum pressure value; in at least one expansion stage at a second location, recovering the stored energy and converting the stored energy to electric power; and in at least one temperature compensator at said second location, regulating the discharging mode, such that the pressure and temperature in the storage stage are prevented from falling below respective preset pressure and temperature minimum values.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described, by way of example, with reference to the accompanying drawings, where like numerals denote like elements and in which:
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(10) Like reference numerals refer to like parts throughout the various views of the drawings.
DETAILED DESCRIPTION OF THE INVENTION
(11) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word exemplary or illustrative means serving as an example, instance, or illustration. Any implementation described herein as exemplary or illustrative is not necessarily to be construed as a preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification, are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
(12) In a basic exemplary implementation of the present invention, in
(13) By way of example, but not limitation, in the non-air compressed gas-based energy storage and recovery system 100 the gas pretreatment device 110 can be in the form of a separator/filter, and the cooler 114 can be in the form of a heat exchanger utilizing a cooling fluid such as water. Also, the heater 118 can be in the form of a heat exchanger using a heating fluid such as steam or hot oil. The motive power source 122 can be in the form of a turbine, an electric motor or an engine driver.
(14) Referring now to
(15) The system 200 further includes a heat exchange circuit 204 which includes a cold fluid tank 230 in which is stored a cold fluid while the system 200 is in energy storage mode. In use, the cold fluid is pumped from the cold fluid tank using a cold fluid pump 232 to the heat exchanger 226 to cool the filtered and compressed gas passing therethrough. The cold fluid, now heated, is then routed to a hot fluid tank 234 and stored therein. In energy recovery mode, the fluid stored in the hot fluid tank 234, heated to compensate for heat losses in the system, is pumped, using a hot fluid pump 236, to the heat exchanger 228 where thermal energy from the fluid is transferred to the filtered and compressed gas prior to expansion. The fluid is then routed to and stored, at a lower temperature in the cold fluid tank 230. This arrangement has the benefit of improving the energy efficiency of the overall process as it stores the heat removed from the gas during its compression for later use when the energy storage and recovery sections of the process are in the same location.
(16) The separator/filter 110, 210, compressors 112, 212, the expanders 120, 220, the cooler 114, the heater 118, the heat exchanger 226 and the heat exchanger 128 as described with respect to the systems 100, 200 illustrated in
(17) Referring now to
(18) Referring now to
(19) Referring now to
(20) Another exemplary embodiment of an expansion section 600 in conjunction with a portion of the aforementioned non-air compressed gas-based energy storage system is illustrated in
(21) Turning now to
(22) As illustrated in
(23) When expanding, approximately 60-70% or greater of the energy used in compression can be recovered to generate electricity, depending on the system arrangement, compressor and expander types and manufacturers, among other variables. The highest overall process efficiency is achieved ideally when the heat extracted during compression is then returned during expansion of the gas in the compressed gas energy storage system 200 as illustrated in
(24) In instances where the compression and expansion sections are placed in different locations or sites, such as in the case of virtual pipeline systems, then heat storage may not be feasible and the heat may need to be added by burning excess fuel. For instance, in the case of CNG, a very small portion (for example, less than 1%) of the total natural gas being expanded needs to be burned in order to heat the gas prior to expansion. CNG decompression stations typically include heaters before expanding the gas and pressure regulation valves, and hence the addition of an expander coupled to an electric generator will increase the overall efficiency.
(25) The advantage of the inventive compressed gas energy storage systems include, but are not limited to, utilization as a means of large-scale energy storage using any available source of compressed gas, other than air, independent of location. The systems do not require a large underground reservoir and can be readily adapted to existing or new facilities for the production and consumption of compressed gases as further described below. These systems make use of their installed devices and subsystems to reduce the overall additional investment.
(26) For an industrial facility that produces high-pressure industrial gas, such as compressed hydrogen, nitrogen, oxygen, helium, or other gas, where a compression stage is previously installed, the systems and methods disclosed herein can be implemented to also convert the facility into an energy storage facility by adding buffer storage and an expander coupled to an electric generator as shown, for example in
(27) In a similar manner, an existing CNG production facility, CNG daughter station, or NGV fueling station can also be converted to an energy storage facility by installing the expansion section 600 as illustrated in
(28) In yet another application of the embodiments disclosed herein, the systems and sub-systems can be installed in the gas supply line of a thermal power generation station. In this application, the compressors operate during off-peak hours to feed the power generation equipment (e.g., combustion turbine), and the excess gas is further compressed and stored in buffer storage vessels. During peak hours, the gases are expanded to the fuel gas supply pressure, generating an additional power output and improving the overall efficiency of the thermal power plant. This is especially suited to load-following or peaking plants, where the power output increases as the demand increases.
(29) In yet another application, the compressed gas consumer, such as a thermal power plant receiving CNG, can receive previously compressed gas at an unloading station such as those used at the receiving end of a virtual pipeline system. This application expands only the portion of the gas that is required for the continuous operation during off-peak electrical demand hours, and gradually fills buffer storage vessels using the pressure available in the compressed gas containers with the excess flow rate. During peak electrical demand hours, the gas in the buffer storage vessels is released, heated and expanded to generate electricity. The rate of discharge from the system can be steady if the consumer consumption rate is fixed, in which case the highest portion of the delivered gas flow rate comes from the transported containers during off-peak hours and from the buffer storage tanks during peak hours. Alternatively, the consumption can be ramped with the gas user and increasing during peak hours. The latter case is particularly best suited to thermal power plants operating in load-following or peaking operations.
(30) Also, the non-air compressed gas-based energy storage and recovery method of the present invention facilitates simultaneous storing of natural gas and electric energy during times of low demand, when both the natural gas and the electricity prices are low, and returning them to their systems (e.g., natural gas pipeline and electric grid, respectively) in times of high demand, when both utility prices are high again. Further, the method facilitates use where existing gas compression facilities are in place; and also in different locations, with the gas being compressed at one location, and expanded at a different location.
(31) Since many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents.