Electromechanical valve lash adjuster
10316709 ยท 2019-06-11
Assignee
Inventors
- Austin Robert Zurface (Hastings, MI)
- David Gerard Genise (Marshall, MI)
- Hongbin N. Wang (Novi, MI, US)
- Sachin Wadikhaye (Pune, IN)
Cpc classification
F01L2820/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2820/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An internal combustion engine includes a cylinder head, a poppet valve having a seat within the cylinder head, a cam shaft on which is mounted an eccentrically shaped cam, and a rocker arm assembly comprising a rocker arm, a cam follower, and an electromagnetically actuated lash adjuster. The lash adjuster provides a continuously variable length fulcrum for the rocker arm. The actuator may be a piezoelectric stepper motor. The lash adjuster may be operative to vary a rate of internal exhaust gas recirculation and without requiring crank angle data.
Claims
1. An internal combustion engine, comprising: a cylinder head in which is formed a cylinder; a poppet valve for the cylinder having a seat within the cylinder head; a cam shaft on which is mounted an eccentrically shaped cam; and a rocker arm assembly comprising a cam follower and a rocker arm; and an electromechanical lash adjuster comprising an electromechanical actuator, a first end, a second end, and a length between the first end and the second end; wherein the first end provides a fulcrum for the rocker arm assembly; the second end is supported by the cylinder head; the electromechanical actuator is operative to forcibly extend the length between the first end and the second end; the cam follower is positioned to engage and follow the eccentrically shaped cam as the cam shaft rotates; and the rocker arm assembly is operative to form a first force transmission pathway through which force from the eccentrically shaped cam is transmitted to the poppet valve to actuate the poppet valve.
2. An internal combustion engine according to claim 1, wherein: the electromechanical lash adjuster comprises a first part and a second part; the electromechanical actuator is configured to rotate one of the first and second parts relative to the other about an axis; the first and second parts interface through one or more surfaces that are angled such that relative rotation between the first and second parts about the axis causes a linear displacement between the first and second parts along the axis to vary; and the electromechanical lash adjuster is operative as a linear actuator that varies the length between the first end and the second end in relation to relative rotation between the first and second parts.
3. An internal combustion engine according to claim 2, wherein the electromechanical actuator comprises an electromagnetic motor that is housed within an outer body of the electromechanical lash adjuster and has a spindle that is parallel to, but offset from, the axis.
4. An internal combustion engine according to claim 2, wherein the one or more surfaces through which the first and second parts interface are formed through helical threads on one or both of the first part and the second part.
5. An internal combustion engine according to claim 2, wherein the one or more surfaces through which the first and second parts interface between the first part and the second part are formed in part by an angled end surface of one or the other of the first part and the second part.
6. An internal combustion engine according to claim 2, wherein: the electromechanical lash adjuster further comprises a third part; the electromechanical actuator is configured to rotate the second part about the axis and relative to the first part and the third part; the second part interfaces with the third part through one or more surfaces that are angled such that relative rotation between the second part and the third part about the axis causes a linear displacement between the second part and the third part along the axis to vary; and the electromechanical lash adjuster is operative as a linear actuator that varies the length between the first end and the second end in relation to linear displacement between the first part and the third part.
7. An internal combustion engine according to claim 2, wherein: the electromechanical actuator comprises a piezoelectric element; and the electromechanical actuator is structured such that the piezoelectric element is operative to induce torque between the first part and the second part.
8. An internal combustion engine according to claim 1, wherein the electromechanical actuator is operative to vary the length between the first end and the second end through a clamp-extend-clamp-retract mechanism.
9. An internal combustion engine according to claim 1, wherein the electromechanical lash adjuster is operable over a range of extension through which it resists compression along its length primarily through friction.
10. An internal combustion engine according to claim 9, wherein the electromechanical lash adjuster is structured whereby the friction force that resists compression increases as load on the electromechanical lash adjuster increases.
11. An internal combustion engine according to claim 1, wherein: the rocker arm assembly comprises an auxiliary rocker arm; the rocker arm and the auxiliary rocker arm are pivotally linked to form a joint proximate the fulcrum; and the auxiliary rocker arm has an end distal from the joint and mounted at a position that is substantially fixed relative to the cylinder head.
12. An internal combustion engine according to claim 1, further comprising: a generator mounted to or forming a part of the electromechanical lash adjuster; wherein the electromechanical actuator is configured to be powered by energy produced by the generator.
13. An internal combustion engine according to claim 1, wherein the electromechanical actuator is housed within an outer body of the electromechanical lash adjuster.
14. An internal combustion engine according to claim 1, wherein the eccentrically shaped cam lacks a base circle structure.
15. A method of operating an internal combustion engine according to claim 1, comprising: collecting data relating to a timing with which the eccentrically shaped cam is applying a force to or inducing a displacement in the poppet valve or a component of the rocker arm assembly; and operating the electromechanical actuator to adjust lash in the first force transmission pathway on the basis of the data relating to the timing.
16. A method of operating an internal combustion engine according to claim 1 comprising: detecting force on a piezoelectric element of the electromechanical actuator to provide a force detection; and using the force detection to provide diagnostic information or feedback control; wherein the piezoelectric element is also used to effectuate lash adjustment.
17. The method of claim 16, wherein the piezoelectric element is operative to detect vibrations and the diagnostic information relates to wear.
18. An internal combustion engine, comprising: a cylinder head in which is formed a cylinder; a poppet valve for the cylinder having a seat within the cylinder head; a cam shaft on which is mounted an eccentrically shaped cam; and a rocker arm assembly comprising a cam follower and an electromechanical lash adjuster; wherein the electromechanical lash adjuster comprises a first end, a second end, a length between the first end and the second end, and an electromechanical actuator operative to forcibly increase the length between the first end and the second end; the first end provides a fulcrum for the rocker arm assembly; the second end is supported by the cylinder head; the cam follower is positioned to engage and follow the eccentrically shaped cam as the cam shaft rotates; and the rocker arm assembly is operative to form a first force transmission pathway through which force from the eccentrically shaped cam is transmitted to the poppet valve to actuate the poppet valve.
19. An internal combustion engine according to claim 18, wherein: the electromechanical lash adjuster comprises a first part and a second part; the electromechanical actuator is configured to rotate one of the first and second parts relative to the other about an axis; the first and second parts interface through one or more surfaces that are angled such that relative rotation between the first and second parts about the axis causes a linear displacement between the first and second parts along the axis to vary; and the electromechanical lash adjuster is operative as a linear actuator that varies the distance between the first end and a second end of the electromechanical lash adjuster in relation to relative rotation between the first and second parts.
20. A valvetrain for an internal combustion engine of a type that includes a cylinder head in which is formed a cylinder, a poppet valve for the cylinder having a seat within the cylinder head, the valvetrain comprising: a cam shaft on which is mounted an eccentrically shaped cam; a rocker arm assembly comprising a cam follower and a rocker arm; and an electromechanical lash adjuster having, a first end, a second end, and a length between the first end and the second end; wherein the first end provides a fulcrum for the rocker arm assembly; the second end is supported by the cylinder head; and the electromechanical lash adjuster is an electrically powered linear actuator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Spatially relative terms, such as beneath, below, lower, above, upper and the like are used in the following detailed description to describe spatial relationships as illustrated in the drawings. Those relationships are independent from the orientation of any illustrated device in actual use.
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DETAILED DESCRIPTION
(25) In the drawings, some reference characters consist of a number followed by a letter. In this description and the claims that follow, a reference character consisting of that same number without a letter is equivalent to a listing of all reference characters used in the drawings and consisting of that same number followed by a letter. For example, engine 100 is the same as engine 100A, 100B, 100C, 100D. Engine 100 is therefore a generic reference that includes the specific instances engine 100A, engine 1006, etcetera. Where options are provided for one instance subject to a generic reference, those options are to be given consideration in connection with all instances subject to that generic reference.
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(27) Rocker arm assembly 109A forms a force transmission pathway through which force from cam 104A may be transmitted to actuate poppet valve 102. Lash 107 occurs in this force transmission pathway. Lash 107 is illustrated as occurring between cam 104A and cam follower 108, but may occur elsewhere in the force transmission pathway such as between rocker arm 106A and poppet valve 102.
(28) Electromechanical lash adjuster 111A is extensible between a first end 131A and a second end 133A thereof. First end 131A provides a fulcrum on which rocker arm 106A pivots. Electromechanical lash adjuster 111A includes an electromechanical actuator 115A operable to vary the length of lash adjuster 111A, which the distance between first end 131A and second end 133A. Adjusting the length of electromechanical lash adjuster 111A varies the height of first end 131A above cylinder head 101 and thereby controls lash 107. Electromechanical actuator 115A is operable to continuously vary the length of electromechanical actuator 115A while engine 100A is operating, although lash adjustment may be prevented when cam 104A is loading rocker arm assembly 109A.
(29) Electromechanical lash adjuster 111A includes an upper part 110A and a lower part 112A. Lower part 112A is nearly cylindrical and provides an outer body for lash adjuster 111A. Electromechanical actuator 115A is housed within that outer body. In conjunction with upper part 110A, lower part 112A protects electromechanical actuator 115A from metal particles in oil that may be dispersed throughout the environment surrounding lash adjuster 111A. The metal particles might otherwise be attracted by magnetic components of electromechanical actuator 115A and interfere with its operation.
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(31) Upper part 110A may be, in part, an externally threaded shaft while lower part may be, in part, an internally threaded tube. Electromechanical lash adjuster 111A is continuously variable in length by relative rotation between upper part 110A and lower part 112A. Electromechanical actuator 115A includes an electromagnetic motor 116 that is coaxial with upper part 110B and lower part 112B. Operation of electromagnetic motor 116 may be controlled through a controller (not shown). The controller may be an engine control unit (ECU) or a separate controller associated with lash adjuster 111A
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(34) Internal threads 124 and external threads 123 may have differing pitches. The ratio between rotations of shaft 121 and units of extension of lash adjuster 111B may be controlled by varying the pitch of threads 122 and 124 and/or the pitch of threads 123 and 125. For example, internal threads 124 may have a pitch of about 0.2 mm and external threads 123 may have a pitch of about 0.3 mm.
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(36) If ball 110C is prevented from rotating relative to rocker arm 106C, rotation of shaft 112C by motor 116 may cause ball 110C to travel along shaft 112C, raising or lowering the fulcrum 131C for rocker arm 106C and thereby adjusting lash. Shaft 112C may pass through an opening 122 in rocker arm 106C that allows motor 116 to be mounted above rocker arm 106C. Motor 116 may be mounted to a cam carrier (not shown) or any part that is held in a fixed position relative to cylinder head 101. Shaft 112C may rest atop a load cell 113, which may provide information useful for diagnostics or control.
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(38) Rocker arm assembly 109D further includes a pair of auxiliary rocker arms 117 flanking rocker arm 106D and pivotally connected at one end to rocker arm 106D through axle 118, which provides a joint proximate the fulcrum. The distal ends of auxiliary rocker arms 117 may be pivotally mounted on an axle 119. Axle 119 may be mounted to a cam carrier (not shown) or other position fixed relative to cylinder head 101. Auxiliary rocker arms 117 may be positioned to mitigate off axis forces that might otherwise act against lash adjuster 111D as cam 104D actuates valve 102. In this example, off axis forces are force orthogonal to the direction in which lash adjuster 111D extends to adjust lash.
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(40) Each of the end portions 145 includes a resilient element 144, a mandrel element 146, and a piezoelectric element 153. Resilient element 144 may be made of metal and may include struts 152 that are configured such that biasing resilient element 144 against mandrel element 146 causes struts 152 to bear against the bore of lower part 143, increasing friction between those parts and effectively locking the position of end portion 145 within the bore of lower part 143. The biasing force may be provided by either a piezoelectric element 153 or by a mechanical force that tends to compress lash adjuster 111D. In the absence of a sufficient biasing force, resiliency causes struts 152 to pull away from firm contact with the bore of lower part 143, which may release end portion 145 from locking engagement and allowing it to slide within the bore of lower part 143.
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(42) One or more of the piezoelectric elements of lash adjuster 111D may undergo periodic loading in conjunction with normal operation of rocker arm assembly 109D. This loading and unloading produces voltage differentials across these piezoelectric elements. The produced voltages may be detected for diagnostic or control purposes. In addition, these voltages may be tapped, whereby these piezoelectric elements are operative as generators. The electricity may be temporarily stored and subsequently used to operate lash adjuster 111D or power a controller for it.
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(44) Four piezoelectric plates 171 are bonded to outside surfaces 173 of housing 155. Plates 171 are positioned and operative to excite motion of housing 155 in the two orthogonal planes 175 and 177. The number and structure of piezoelectric elements 171 may be varied provided the elements 171 are operative to excite motion of housing 155 in planes 175 and 177. Piezoelectric plates 171 are operated through electrodes (not shown). Piezoelectric plates 171 may be driven with a frequency suitable to induce vibration of housing 155 and nut 167 at a resonant frequency in the ultrasonic range.
(45) As shown in
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(47) Method 220 involves detecting the beginnings and endings of load events on a rocker arm assembly 109. The presence or absence of such a load event can be determined based on whether the load on a lash adjuster 109 exceeds a critical value. The load may be detected by a load cell 113 such as shown in
(48) Method 220 begins with acts 221 and 223, detecting the beginnings of two consecutive load events, and act 225, detecting the end of a load event. Act 227 determines the period between load events. In this example, the determination is based on the interval between the starts of the preceding two load events. Alternative methods for calculating this period include determining the interval between the ends of two consecutive load events and more complicated methods that use additional load data to make a more accurate determination. Act 229 determines the duration of the last load event. Act 231 is operating the electromechanical lash adjuster 109 to drive a ratio between the load event duration and the load event period toward a target value. Method 220 may then return to act 223 and repeat.
(49) One possible variation on method 220 is to use the time between load events in place of the load event period. The length of time between load events may be determined as the interval between the start of a load event and the end of the preceding load event. A ratio of the length of the interval between load events and the load event period is another alternative metric that may be used without changing the effect of method 220.
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(51) Lower part 307 has radial symmetry with two repeating units. Each unit provides a surface 315 that faces upper part 311, has a generally flat profile, and angles upward at a slope of 8-10 with respect to axis 150 through most of its 180 arc length. At its uppermost extent, surface 315 has a short flat region 316 out of which there is a protrusion 317 that may have a square cross-section. Protrusion 317 is shaped to ride within a channel 309 formed in upper part 311. Channel 309 has an arc length that is somewhat less than 180. Protrusion 317 is adapted to ride freely with channel 309 under relative rotation between upper part 311 and lower part 307 until protrusion 317 encounters an end surface 310 of channel 309. Protrusion 317 cooperates with channel 309 to provide rotation-limiting stops.
(52) Upper part 311 also has, for the most part, radial symmetry with two repeating units. Each unit provides a surface 321 that faces lower part 307, has a generally flat profile except for channel 309, and angles with respect to axis 150 with the same slope as surface 315 through most of surface 321's 180 arc length.
(53) The radial symmetry of upper part 311 is broken by a slot 132F formed in upper part 311. A pin 133F fits through a bore in outer body 301 and rides within slot 132F to prevent upper part 311 from rotating relative to outer body 301. Motor 116 is secured to outer body 301 so that upper part 311 does not rotate relative to motor 116.
(54) A pinion gear 303, which is an annular gear having inward facing teeth, is formed into lower part 307, whereby it is approximately the largest gear that can be fit within outer body 301. Motor 116 is positioned off axis 150 within outer body 301 so that motor 116 can directly drive a small gear 305 that meshes with pinion gear 303. Using a small number of simple parts all fitting within outer body 301, this arrangement provides a high gear ratio between motor 116 and lower part 307 the rotation of which is driven by motor 116.
(55) Lash adjuster 111F has stiffness under load. Lash adjuster 111F resists compression under load through friction. As the load of rocker arm 109 on lash adjuster 111F increases, the friction force between surfaces 315 and 319 remains larger than the torque that load introduces between parts 307 and 311 due to the angled interface between those surfaces. A slope of 10 degrees is approximately the greatest these surfaces can have without providing one or both of surfaces 315 and 319 with a high friction material such as one of the high friction material used in transmissions.
(56) In some aspects of the present teachings, in order to maintain a desired range of motion for lash adjuster 111F and to maintain its stiffness under load without requiring high friction materials, lash adjuster 111F does not have radial symmetry. In this alternative configuration, upper part 311 has a surface 321 that interfaces with part 307 and is continuously sloping with respect to axis 150 through a radial arc in the range from 225 to 360 degrees. In some of these teachings, the slope of that surface is in the range from 4 to 7 degrees.
(57) The components and features of the present disclosure have been shown and/or described in terms of certain embodiments and examples. While a particular component or feature, or a broad or narrow formulation of that component or feature, may have been described in relation to only one embodiment or one example, all components and features in either their broad or narrow formulations may be combined with other components or features to the extent such combinations would be recognized as logical by one of ordinary skill in the art.