FACE MASK
20220400785 · 2022-12-22
Inventors
Cpc classification
International classification
Abstract
A face mask includes a mask body portion and left and right ear loop portions. The left and right ear loop portions each include a base portion and an ear-loop body portion. The base portion is a strap extending in the up-down direction and bonded to the mask body portion. The ear-loop body portion has both end portions bonded to both end portions of the base portion. The base portion includes a bonding zone that includes an upper-end bonding zone located at the upper end and a lower-end bonding zone located at the lower end. The upper-end bonding zone of the left ear loop portion has a right end portion that tilts toward the left as it approaches the upper side. The lower-end bonding zone of the left ear loop portion has a right end portion that tilts toward the left as it approaches the lower side.
Claims
1. A face mask comprising: a mask body portion that has spreads in a right-left direction and in an up-down direction orthogonal to the right-left direction and that includes a plurality of pleats extending in the right-left direction; a left ear loop portion mounted on a left end portion of the mask body portion; and a right ear loop portion mounted on a right end portion of the mask body portion, wherein the left ear loop portion and the right ear loop portion each include: a strap base portion extending in the up-down direction and bonded to the mask body portion; and an ear-loop body portion having both end portions bonded respectively to both end portions of the base portion, the base portion includes a bonding zone bonded to the mask main body, the bonding zone includes an upper-end bonding zone located at an upper end of the bonding zone and a lower-end bonding zone located at a lower end of the bonding zone, the upper-end bonding zone of the left ear loop portion has a right end portion that tilts toward a left as the right end portion approaches an upper side, and the lower-end bonding zone of the left ear loop portion has a right end portion that tilts toward the left as the right end portion approaches a lower side.
2. The face mask according to claim 1, wherein the upper-end bonding zone of the right ear loop portion has a left end portion that tilts toward a right as the left end portion approaches the upper side, and the lower-end bonding zone of the right ear loop portion has a left end portion that tilts toward the right as the left end portion approaches the lower side.
3. The face mask according to claim 1, wherein the base portions are bonded to an outer surface of the mask body portion.
4. The face mask according to claim 3, wherein the base portions are longer in the up-down direction than the mask body portion.
5. The face mask according to claim 1, wherein the mask body portion is arranged between the base portions and the ear-loop body portions.
6. The face mask according to claim 1, wherein the bonding zone of the left ear loop portion includes: a first-column bonding region extending in the up-down direction; and a second-column bonding region extending in the up-down direction and located rightward of the first-column bonding region, and the first-column bonding region has an upper end located upward of an upper end of the second-column bonding region.
7. The face mask according to claim 1, wherein in the left ear loop portion, a first angle is different from a second angle, the first angle being an acute angle formed by the right end portion of the upper-end bonding zone relative to the up-down direction, and the second angle being an acute angle formed by the right end portion of the lower-end bonding zone relative to the up-down direction.
8. The face mask according to claim 7, wherein the first angle is greater than the second angle.
9. The face mask according to claim 7, wherein the first angle is greater than or equal to 30° and less than or equal to 40°.
10. The face mask according to claim 7, wherein the second angle is greater than or equal to 25° and less than or equal to 35°.
11. The face mask according to claim 1, wherein the ear-loop body portions each include: a strap sheet member; and a plurality of rubber threads that are bonded to the sheet member and arranged in parallel with one another.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0022]
[0023]
[0024]
[0025]
[0026]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] Hereinafter, an embodiment of the present disclosure will be described with reference to the accompanying drawings. Constituent elements described in the embodiment are only examples, and the scope of the present invention is not intended to be limited thereto. To facilitate understanding of the drawings, the dimensions or number of each constituent element may be illustrated in exaggerated or simplified form as necessary.
1. Embodiment
[0028]
[0029] In
[0030] As illustrated in
[0031] The face mask 1 may, for example, be a disposable face mask that is discarded after single or multiple uses. The face mask 1 is usable in applications such as protection against pollen, protection against viruses including colds, and moisture retention in the oral or nasal cavity.
[0032] As illustrated in
[0033] The mask body portion 10 is formed by a sheet member 11 that is configured by arranging one or more sheets in layers. As illustrated in
[0034] The inner sheet 111 and the outer sheet 112 may, for example, be a nonwoven fabric sheet that includes heat seal fiber and has air permeability. Alternatively, the inner sheet 111 and the outer sheet 112 may be woven fabric. The middle sheet 113 may have functionality such as a filtering function.
[0035] As illustrated in
[0036] As illustrated in
[0037] As illustrated in
[0038] As illustrated in
[0039] As illustrated in
[0040] Note that the mask body portion 10 may include only two overlapping portion and only one non-overlapping portion between the two overlapping portions. As another alternative, the mask body portion 10 may include four or more overlapping portions. The mask body portion 10 may also include three or more non-overlapping portions.
[0041] As illustrated in
[0042] Note that the right ear loop portion 202 has a configuration obtained by reversing the configuration of the left ear loop portion 201 right to left. Thus, the following description focuses mainly on the configuration of the left ear loop portion 201, and a detailed description of the right ear loop portion 202 may be omitted.
[0043] As illustrated in
[0044] The ear-loop body portion 23 includes a strap ear-loop sheet portion 231 and two rubber threads 233. The ear-loop sheet portion 231 is made of fabric having heat seal properties. The two rubber threads 233 are arranged at intervals in the width direction orthogonal to the longitudinal direction of the ear-loop sheet portion 231, and are arranged in parallel with each other in the longitudinal direction of the ear-loop sheet portion 231. The rubber threads 233 are bonded to the ear-loop sheet portion 231 at a plurality of points in the longitudinal direction of the ear-loop sheet portion 231. Note that the ear-loop body portion 23 may include only a single rubber thread 233. As another alternative, the ear-loop body portion 23 may include three or more rubber threads 233.
[0045] As illustrated in
[0046] The ear-loop sheet portion 231 is configured so as to be extendable in the longitudinal direction. To make the ear-loop sheet portion 231 have stretching properties, for example, the ear-loop sheet portion 231 may be pleated like an accordion in which mountain folds and valley folds are alternatively repeated in the longitudinal direction. Alternatively, the ear-loop sheet portion 231 may have a mesh-like shape. The stretching properties of the ear-loop sheet portion 231 allow the ear-loop sheet portion 231 to follow extension and contraction of the rubber threads 233.
[0047] The rubber threads 233 are not absolute necessities for the ear-loop sheet portion 231, and may be omitted. For example, the ear-loop body portion 23 may be configured by only the ear-loop sheet portion 231. The ear-loop sheet portion 231 is not an absolute necessity for the ear-loop body portion 23. For example, the ear-loop body portion 23 may be configured by only the rubber threads 233.
[0048] As illustrated in
[0049] As illustrated in
[0050] As illustrated in
[0051] As illustrated in
[0052] The dot fixing areas 28 may, for example, be areas where the base portion 22 is thermally welded to the mask body portion 10 and where the base portion 22 and the outer sheet 112 of the mask body portion 10 are bonded to each other by thermal melting. Note that the dot fixing areas 28 may include an adhesive (e.g., a hot melt adhesive) applied to the bonded surface of each member.
[0053] The dot fixing areas 28 are areas of the base portion 22 that are fixed to the mask body portion 10. The dot fixing areas 28 are arranged at predetermined intervals H1 (see
[0054] In the present embodiment, portions of the bonding regions 26a, 26b, and 26c of the base portion 22 other than the dot fixing areas 28 are portions that are not fixed to the mask body portion 10. In this way, the bonding regions 26a, 26b, and 26c of the base portion 22 each may include portions that are not fixed to the mask body portion 10 (non-fixed portions).
[0055] The bonding regions 26a, 26b, and 26c respectively overlap the overlapping portions 15a, 15b, and 15c in the thickness direction of the mask body portion 10. Thus, the bonding regions 26a, 26b, and 26c of the base portion 22 are bonded respectively to the overlapping portions 15a, 15b, and 15c via the dot fixing areas 28.
[0056] The inner sheet 111 and the outer sheet 112 of the mask body portion 10 are bonded to each other in the dot fixing areas 28. That is, the inner sheet 111 and the outer sheet 112 are bonded to each other in the dot fixing areas 28 of the overlapping portions 15a, 15b, and 15c of the mask body portion 10.
[0057] As illustrated in
[0058] As illustrated in
[0059] The non-bonding regions 27a and 27b respectively overlap the non-overlapping portions 17a and 17b of the mask body portion 10 in the thickness direction of the mask body portion 10. As illustrated in
[0060] The bonding zone 25 of the base portion 22 includes an upper-end bonding zone 31. The upper-end bonding zone 31 is located at the upper end of the bonding zone 25, and to be more specific, located at the upper end of the bonding region 26a. The bonding zone 25 of the base portion 22 also includes a lower-end bonding zone 33. The lower-end bonding zone 33 is located at the lower end of the bonding zone 25, and to be more specific, located at the lower end of the bonding region 26c.
[0061] As illustrated in
[0062] As illustrated in
[0063] The upper-end bonding zone 31 and the lower-end bonding zone 33 each include a first-column bonding region 41 and a second-column bonding region 42 located inward of the first-column bonding region 41 in the right-left direction. The first-column bonding region 41 and the second-column bonding region 42 each include a plurality of dot fixing areas 28 that are arranged in a column from top to bottom
[0064] As illustrated in
[0065] As illustrated in
[0066] In the face mask 1, the right end portion 35a of the upper-end bonding zone 31 of the left ear loop portion 201 is arranged so as to tilt toward the left as the right end portion 35a approaches the upper side. Thus, as illustrated in
[0067] The right end portion 35b of the lower-end bonding zone 33 of the left ear loop portion 201 is arranged so as to tilt toward the left as the right end portion 35b approaches the lower side. Thus, as illustrated in
[0068] In this way, when the face mask is worn, the left end portion of the mask body portion 10 is pulled in the upward and downward directions by the left ear loop portion 201. This reduces gaps between the left end portion of the mask body portion 10 and the skin of the wearer 9. Accordingly, it is possible to provide an improved fit of the face mask 1.
[0069] In the case of the right ear loop portion 202 as well, the left end portion 36a of the upper-end bonding zone 31 is arranged so as to tilt toward the right as the left end portion 36a approaches the upper side, and the left end portion 36b of the lower-end bonding zone 33 is arranged so as to tilt toward the right as the left end portion 36b approaches the lower side. Thus, when the face mask is worn, the right end portion of the mask body portion 10 is pulled in the upward and downward directions by the right ear loop portion 202. This reduces gaps between the right end portion of the mask body portion 10 and the skin of the wearer 9. Accordingly, it is possible to provide an improved fit of the face mask 1.
[0070] In the face mask 1, the base portion 22 of the left ear loop portion 201 is bonded to the left end portion of the mask body portion 10, and the base portion 22 of the right ear loop portion 202 is bonded to the right end portion of the mask body portion 10. Thus, it is possible to improve stiffness (resistance to deformation) of the both end portions of the mask body portion 10. This suppresses the occurrence of a much loose fit of the both end portions of the mask body portion 10 to the skin of the wearer 9 when the face mask is worn. Accordingly, it is possible to provide an improved fit of the face mask 1.
[0071] The base portions 22 of the left ear loop portion 201 and the right ear loop portion 202 are bonded to the outer surface 10S of the mask body portion 10. Thus, when the face mask is worn, the base portions 22 are folded outward (see
[0072] If the base portions 22 of the left ear loop portion 201 and the right ear loop portion 202 are mounted on an inner surface 11S of the mask body portion 10, the base portions 22 is interposed between the mask body portion 10 and the skin of the wearer 9. In this case, when the base portions 22 become deformed, large gaps may be formed between the mask body portion 10 and the skin of the wearer 9. On the other hand, according to the present embodiment, the base portions 22 are arranged on the outer surface 10S of the mask body portion 10. This suppresses the formation of large gaps between the mask body portion 10 and the skin of the wearer 9 due to deformation of the base portions 22. It is, however, possible to bond each base portion 22 to the inside of the mask body portion 10.
[0073] As illustrated in
[0074] If the first angle α is less than 30°, the outward bend of the upper end portion of the base portion 22 in the right-left direction becomes too small and makes it difficult to achieve an improved fit of the face mask 1 when the face mask is worn. If the first angle α is greater than 40°, the outward bend of the upper end portion of the base portion 22 in the right-left direction becomes too large and makes it difficult to achieve an improved fit of the face mask 1 when the face mask is worn.
[0075] As illustrated in
[0076] If the second angle β is less than 25°, the outward bend of the lower end portion of the base portion 22 in the right-left direction becomes too small and makes it difficult to achieve an improved fit of the face mask 1 when the face mask is worn. If the second angle β is greater than 35°, the outward bend of the lower end portion of the base portion 22 in the right-left direction becomes too large and makes it difficult to achieve an improved fit of the face mask 1 when the face mask is worn.
[0077] The first angle α is preferably different from the second angle β. The first angle α is also preferably greater than the second angle β. By making the first angle α greater than the second angle β in this way, the left end portion of the mask body portion 10 is pulled in the upward and downward directions while achieving good balance when the left ear loop portion 201 is hooked on the left ear of the wearer 9.
[0078] As a result of the left ear loop portion 201 and the right ear loop portion 202 pulling the mask body portion 10 from side to side when the face mask is worn, the distorting force of compression in the up-down direction may arise at the both end portions of the mask body portion 10. In the present embodiment, the base portions 22 of the left ear loop portion 201 and the right ear loop portion 202 are not bonded to the non-overlapping portions 17a and 17b of the mask body portion 10. Thus, the non-overlapping portions 17a and 17b are more flexible than in the case where the base portions 22 are bonded to the non-overlapping portions 17a and 17b. Accordingly, even if the aforementioned distorting force arises when the face mask is worn, it is possible to absorb and disperse the above distorting force by, for example, forming pleats (creases) with the non-overlapping portions 17a and 17b. This reduces gaps between the mask body portion 10 and the skin of the wearer 9. Accordingly, it is possible to provide an improved fit of the face mask 1.
[0079] The non-overlapping portions 17a and 17b of the mask body portion 10 do not include any dot fixing areas 28. Thus, the non-overlapping portions 17a and 17b are more flexible than in the case where the non-overlapping portions 17a and 17b include the dot fixing areas 28. Accordingly, even if the aforementioned distorting force arises when the face mask is worn, it is possible to absorb and disperse the above distorting force by the non-overlapping portions 17a and 17b.
[0080] In particular, the non-overlapping portions 17a and 17b are thinner than the overlapping portions 15a, 15b, and 15c and therefore easy to deform. Thus, even if the aforementioned distorting force arises when the face mask is worn, it is possible to absorb and disperse the above distorting force by the non-overlapping portions 17a and 17b.
[0081] While the invention has been shown and described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is therefore understood that numerous modifications and variations can be devised without departing from the scope of the invention. The configurations of the above-described embodiments and variations may be appropriately combined or omitted as long as there are no mutual inconsistencies.