Image forming apparatus to suppress toner adhering to guiding members
10317832 ยท 2019-06-11
Assignee
Inventors
Cpc classification
G03G15/2021
PHYSICS
G03G15/6585
PHYSICS
G03G15/5054
PHYSICS
G03G15/04045
PHYSICS
G03G21/06
PHYSICS
G03G15/6558
PHYSICS
G03G15/1695
PHYSICS
International classification
G03G15/16
PHYSICS
G03G15/04
PHYSICS
G03G15/00
PHYSICS
G03G15/02
PHYSICS
Abstract
A moving member is disposed between an upper guide, which guides a conveyed transfer material and to which a voltage is applied from a power source, and a lower guide, which guides the conveyed transfer material, the upper guide being disposed on an upstream side with respect to a photosensitive drum in a conveyance direction of the transfer material. The moving member is supported by the upper guide, and is capable of abutting against and separating from the lower guide. By being pushed by the transfer material, the moving member transitions from a first state in which the moving member is abutted against the lower guide to a second state in which the moving member is separated from the lower guide.
Claims
1. An image forming apparatus comprising: an image bearing member configured to carry a toner image; a transfer member configured to transfer, to a transfer material from the image bearing member, the toner image carried on the image bearing member; a fixing unit configured to fix the toner image to the transfer material; a power source configured to apply a voltage to the fixing unit in a fixing operation; a first guiding member configured to guide the transfer material that is being conveyed to a contact position where the image bearing member and the transfer member are in contact with each other, wherein the contact position is disposed, in a conveyance direction of the transfer material, upstream with respect to a transfer position where the toner image is transferred to the transfer material from the image bearing member, and wherein a voltage equivalent to a normal charge polarity of toner is applied from the power source to the first guiding member at least during a transfer of the toner image to the transfer material from the image bearing member; a second guiding member that is disposed to oppose the first guiding member and configured to guide the transfer material that is being conveyed, wherein the second guiding member is electrically connected to an electrical ground; and a moving member that is conductive and capable of moving between a first state, in which the moving member is supported by either one of the first guiding member or the second guiding member and in which the moving member abuts against the other of the first guiding member or the second guiding member not supporting the moving member, and a second state, in which the moving member is separated from the other of the first guiding member or the second guiding member not supporting the moving member by being pushed by the transfer material conveyed in the first state.
2. The image forming apparatus according to claim 1, wherein the moving member transitions to the first state from the second state when a trailing edge of the transfer material pushing the moving member passes the moving member.
3. The image forming apparatus according to claim 1, further comprising: a developing unit that includes a developing member configured to carry the toner, wherein the developing unit is capable of developing the toner image on the image bearing member with the toner carried by the developing member, and wherein the first guiding member is disposed at a position nearer to the developing member than the second guiding member in a direction that intersects the conveyance direction of the transfer material.
4. The image forming apparatus according to claim 1, wherein the first guiding member is disposed to oppose a surface of the transfer material, to which the toner image is transferred from the image bearing member, that comes in contact with the image bearing member, and the second guiding member is disposed to oppose a surface of transfer material, to which the toner image is transferred from the image bearing member, that comes in contact with the transfer member.
5. The image forming apparatus according to claim 1, wherein the moving member is supported by the first guiding member and is capable of abutting against and separating from the second guiding member, and wherein the second guiding member includes: a first conductive portion at a position that comes in contact with the moving member, wherein the first conductive portion is electrically connected to an electrical ground while being interposed between an insulating portion on an upstream side and an insulating portion on a downstream side in the conveyance direction of the transfer material, and a second conductive portion at a position that comes in contact with the transfer material that is being conveyed, wherein the second conductive portion is electrically connected to an electrical ground with a resistor interposed in between.
6. The image forming apparatus according to claim 1, wherein the moving member includes, in a longitudinal direction of the first guiding member and the second guiding member, a plurality of contact portions that are capable of abutting against or separating from either one of the first guiding member or the second guiding member not supporting the moving member, and wherein the plurality of contact portions is capable of independently transitioning to the first state or the second state.
7. The image forming apparatus according to claim 1, wherein the plurality of contact portions includes contact points that come in contact with the power source, the power source includes contacts, each configured to apply a voltage to the corresponding one of the contact points, and wherein, in the first state, the contact points do not abut against the contacts and, in the second state, the contact points abut against the contacts.
8. The image forming apparatus according to claim 1, wherein the power source is configured to apply a voltage with a fixed value to the first guiding member while the toner image is transferred to the transfer material from the image bearing member.
9. The image forming apparatus according to claim 1, wherein, in the first state, the first guiding member is electrically conducted to the second guiding member through the moving member, and wherein, in the second state, the first guiding member is electrically conducted to the second guiding member through the moving member and the transfer material that pushes the moving member.
10. The image forming apparatus according to claim 1, wherein the moving member is a conductive sheet-shaped member.
11. The image forming apparatus according to claim 1, further comprising: a developing unit configured to develop the toner image on the image bearing member and including a developing member disposed at a position opposing the image bearing member, wherein the developing member is capable of carrying toner stored in the developing unit, and wherein a void is formed between the developing member and the image bearing member, and the toner image is developed on the image bearing member by having the toner carried by the developing member move to the image bearing member at the void.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(19) Hereinafter, referring to the drawings, modes for carrying out the disclosure will be exemplified in detail. Note that the dimensions, the materials, and the shapes of the components, the relative configuration of the components, and the like that are described in the following exemplary embodiments are to be appropriately altered based on the configuration of the device to which the present disclosure is applied and on various conditions, and the scope of the present disclosure is not intended to be limited by the following exemplary embodiments.
First Exemplary Embodiment
(20)
(21) The charge roller 2 abuts against the photosensitive drum 1 and is capable of uniformly charging the photosensitive drum 1 by having a voltage applied thereto from a charging-power source (not shown). Toner is stored in the developing unit 4, and the developing roller 4a is capable of carrying the toner stored in the developing unit 4.
(22) Note that owing to spacers (not shown) provided at the two ends in a longitudinal direction of the developing roller 4a, the developing roller 4a is disposed in a state in which a void is formed in an area in a developing portion D where the photosensitive drum 1 and the developing roller 4a oppose each other. In other words, a so-called jumping development method is used in the configuration of the present exemplary embodiment in which the developing roller 4a does not abut against the photosensitive drum 1, and the toner carried by the developing roller 4a using force of an electric field generated in the void in the developing portion D is developed on the photosensitive drum 1.
(23) Furthermore, a transfer roller 8 serving as a transfer member that abuts against the photosensitive drum 1 to form a transfer portion N is disposed in a position that opposes the photosensitive drum 1. The transfer roller 8 includes a metal core, and an elastic member formed of conductive rubber, for example, formed around the surface of the metal core, and is connected to a transferring-power source 18. The transfer roller 8 according to the present exemplary embodiment is a conductive sponge roller formed of nitrile rubber (NBR) or hydrin rubber. A conductive sponge roller adjusted to have an electrical resistance of about 10.sup.8 in a normal-temperature and normal-humidity environment is used.
(24) An upper guide 6 (a first guiding member) that guides a transfer material P, and a lower guide 7 (a second guiding member) disposed so as to oppose the upper guide 6 are provided upstream of the transfer portion N in a conveyance direction of the transfer material P. A conveyance roller 5 serving as a conveying member that conveys the transfer material P while correcting a skew of the transfer material P, and a sheet feeding cassette 20 that stores the transfer materials P, such as sheets of paper and OHP sheets, are provided further upstream of the upper guide 6 and the lower guide 7.
(25) A fixing unit 30 is provided downstream of the transfer portion N in the conveyance direction of the transfer material P. Moreover, a sheet discharge tray 22 on which a transfer material P, on which an image has been formed and which has been discharged from the image forming apparatus 100, is stacked, and a discharge roller 21 that discharges the transfer material P on the sheet discharge tray 22 are provided downstream of the fixing unit 30.
(26) The photosensitive drum 1 is rotationally driven when an image forming operation is started by the controller circuit (not shown) that has received an image signal, and in the course of the rotation, the photosensitive drum 1 is uniformly charged to a predetermined potential by the charge roller 2 to which a voltage having a predetermined polarity (a negative polarity in the present exemplary embodiment) has been applied. Subsequently, an electrostatic latent image corresponding to an image of an object is formed on a surface of the photosensitive drum 1 by exposure according to an image signal with the exposure unit 3. The electrostatic latent image is developed at the developing position with the developing roller 4a carrying toner, and is visualized on the photosensitive drum 1 as a toner image. In the present exemplary embodiment, a normal charge polarity of the toner stored in the developing unit 4 is a negative polarity, and the electrostatic latent image is developed in a reversed manner with toner charged by the charge roller 2 to have the same charge polarity with that of the photosensitive drum 1. However, not limited to the above, the present disclosure can be applied to an image forming apparatus that performs positive development of the electrostatic latent image with toner that has been charged to a polarity opposite to the charge polarity of the photosensitive drum 1.
(27) By applying, a voltage having an opposite polarity (a positive polarity in the present exemplary embodiment) with respect to the normal charge polarity of the toner photosensitive drum 1 to the transfer roller 8 from the transferring-power source 18, the toner image is, at the transfer portion N, transferred to the transfer material P fed from the sheet feeding cassette 20. In the above state, the transfer material P passing the upper guide 6 and the lower guide 7 is nipped at the transfer portion N, while the timing at which the transfer material P conveyed to the transfer portion N is adjusted and the skew thereof is corrected by the conveyance roller 5. Note that the transfer roller 8 is urged towards the photosensitive drum 1 with an urging unit (not shown), and when a toner image is transferred to the transfer material P from the photosensitive drum 1, the transfer roller 8 following the rotation of the photosensitive drum 1 is rotated.
(28) The transfer material P on which the toner image has been transferred from the photosensitive drum 1 at the transfer portion N is conveyed to the fixing unit 30 through a path depicted by a broken line arrow in the figure, and the toner image is fixed by heating and compressing the transfer material P in the fixing unit 30. Subsequently, the transfer material P to which the toner image has been fixed is discharged from the image forming apparatus 100 with the discharge roller 21, and is stacked on the sheet discharge tray 22. Note that residual toner on the photosensitive drum 1 after the toner image has been transferred to the transfer material P from the photosensitive drum 1 is collected in the cleaning unit 10 with the cleaning blade 10a disposed downstream of the transfer portion N in the rotation direction of the photosensitive drum 1. An image is formed on the transfer material P with the above operation in the image forming apparatus 100 of the present exemplary embodiment.
(29)
(30) A moving member 14 is provided downstream of the upper guide 6 in the conveyance direction of the transfer material P so as to extend to the upper guide 6. The moving member 14 includes a supported portion 14a supported by the upper guide 6, and a contact portion 14b capable of being abutted against or separated from the lower guide 7, and is disposed so that the contact portion 14b is movable about the supported portion 14a serving as a fulcrum. A sheet-shaped member formed of a conductive material, such as an SUS or a resin that is about a few hundred micrometers thick, so as not to be in the way of the conveyed transfer material P is used as the moving member 14. In the present exemplary embodiment, the moving member 14 is disposed in the entire area in the longitudinal direction of the upper guide 6.
(31) Note that as illustrated by a broken line and a solid line in
(32) On the other hand, in a case in which the moving member 14 is pushed by the transfer material P conveyed towards the transfer portion N, as illustrated in
(33) At least while the toner image is transferred to the transfer material P from the photosensitive drum 1 at the transfer portion N, the power source 16 applies a voltage Vg that has the same polarity (a negative polarity in the present exemplary embodiment) as the normal charge polarity of the toner to the upper guide 6. Since the moving member 14 disposed so as to extend to the upper guide 6 is disposed at a position near the photosensitive drum 1, toner charged with a negative polarity due to the potential difference between the photosensitive drum 1 and the moving member 14 easily adheres to the moving member 14 when the toner image is transferred to the transfer material P from the photosensitive drum 1. In the configuration of the present exemplary embodiment, a potential that suppresses the toner with a negative polarity from adhering to the upper guide 6 and the moving member 14 is formed by applying a voltage with a negative polarity from the power source 16 while the toner image is transferred to the transfer material P from the photosensitive drum 1.
(34) The potential of the moving member 14 is determined by a voltage dividing resistance ratio of a conduction path from the power source 16 to where the conduction path is grounded, the conduction path being formed by the power source 16, a resistor 15, the moving member 14, the transfer material P, and the lower guide 7, which is connected to an electrical ground, in the above order. Note that since the power source 16 in the present exemplary embodiment is commonly used as a high-voltage power source that applies a voltage to the fixing unit 30 to prevent the fixing unit 30 from becoming statically charged, when the image forming operation is started, the voltage Vg with a fixed value is output from the power source 16 at all times without any changes in the polarity and the output value of the voltage. Note that the voltage Vg is 800 [V], and the resistor 15 having an electrical resistance of 200 M is used. Furthermore, a surface resistivity of each of the upper guide 6 and the lower guide 7 is 10.sup.5 or smaller, and a volume resistivity thereof is 10.sup.8 .Math.cm or smaller.
(35)
(36) As illustrated in
(37) On the other hand, as illustrated in
(38) In other words, in the configuration of the present exemplary embodiment, the potential of the upper guide 6 differs depending on whether the transfer material P is interposed between the upper guide 6 and the lower guide 7. With the above configuration, toner, which is adhered to the photosensitive drum 1 from the developing unit 4 and which is charged with a polarity (a positive polarity in the present exemplary embodiment) opposite to the normal charge polarity of the toner), can be suppressed from adhering onto the upper guide 6. Hereinafter, effects of the present exemplary embodiment will be described in detail.
(39)
(40) As illustrated in
(41) Clock time t2 is a clock time at which the first transfer material P conveyed towards the transfer portion N is interposed between the upper guide 6 and the lower guide 7, and at which the contact portion 14b of the moving member 14 is separated from the lower guide 7. During the above time, the moving member 14 being pushed by the conveyed first transfer material P is separated from the lower guide 7, and the upper guide 6 is electrically connected to the lower guide 7 through the moving member 14 and the first transfer material P. Accordingly, affected by the electrical resistance of the first transfer material P, the potential Vs of the upper guide 6 becomes 400 [V].
(42) Clock time t3 is a clock time at which a trailing edge of the first transfer material P passes the contact portion 14b of the moving member 14 in the conveyance direction of the transfer material P, and at which the contact portion 14b comes into contact with the lower guide 7 again. During the above time, the upper guide 6 is electrically connected to the lower guide 7 through the moving member 14, and the potential Vs is almost 0 [V].
(43) Clock time t4 is a clock time at which a second transfer material P, which is a sheet succeeding the first transfer material P, is interposed between the upper guide 6 and the lower guide 7, and at which a leading edge of the second transfer material P pushes the moving member 14 and the contact portion 14b of the moving member 14 is separated from the lower guide 7. During the above time, similar to clock time t2, the potential Vs of the upper guide 6 is 400 [V].
(44) Clock time t5 is a clock time at which a trailing edge of the second transfer material P passes the contact portion 14b of the moving member 14 in the conveyance direction of the transfer material P, and at which the contact portion 14b comes into contact with the lower guide 7 again. During the above time, similar to clock time t3, the potential Vs of the upper guide 6 is almost 0 [V]. Subsequently, at clock time t6, when the formation of images on the two continuously fed transfer materials P is completed, the power source 16 stops outputting the voltage Vg.
(45)
(46) Accordingly, by setting the potential Vs of the upper guide 6 to 400 [V], the toner charged with a negative polarity can be suppressed from electrostatically adhering to the moving member 14 and the upper guide 6 from the photosensitive drum 1. With the above, the transfer material P can be prevented from becoming tainted by the toner adhered to the moving member 14. Note that in the present exemplary embodiment, when developing the toner image on the photosensitive drum 1 from the developing roller 4a, a potential of 350 [V] is formed on the developing roller 4a by forming a latent image electric potential of 150 [V] on the photosensitive drum 1 with the exposure unit 3, and by applying a voltage from a developing-power source (not shown).
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(48) In the area of the photosensitive drum 1 before transfer and at the time between sheets, although the photosensitive drum 1 does not carry a toner image based on image information, a potential with negative polarity is uniformly formed on the photosensitive drum 1 being charged by the charge roller 2. Furthermore, there are cases in which toner that is pre-charged with a positive polarity or toner that has become charged with a positive polarity by being rubbed against each other (hereinafter, toner charged with a positive polarity is referred to as a polarity inverted toner) is included in the toner stored in the developing unit 4.
(49) There are cases in which the polarity inverted toner adheres on the photosensitive drum 1 due to the potential difference between the potential of the developing roller 4a and the potential of the photosensitive drum 1. In particular, the polarity inverted toner easily becomes adhered to the photosensitive drum 1 that is uniformly charged by the charge roller 2 before transfer and at the time between sheets. The above happens because the absolute value of the potential of the photosensitive drum 1 charged by the charge roller 2 is larger than the absolute value of the potential formed on the developing roller 4a. Note that in the present exemplary embodiment, a uniform background potential of 1100 [V] is formed on the photosensitive drum 1 with the charge roller 2.
(50) As illustrated in
(51) Table 1 illustrates, in a case in which high printing rate images are formed on a thousand sheets of continuously fed transfer materials P in the present exemplary embodiment and in a comparative example, various potential values, and evaluation results of the taint on the moving member 14 and on the upper guide 6 caused by adhesion of the toner and evaluation results of image defects owing to the tainted upper guide 6. Note that an image defect indicates that a portion in the leading edge or an image forming surface of the transfer material P conveyed towards the transfer portion N is tainted by coming in contact with the toner adhered to the moving member 14 and the upper guide 6.
(52)
(53) Regarding the criteria of the evaluation, Excellent was given to a case in which the taint on the upper guide was very insignificant and no image defect had occurred, Good was given to a case in which the taint on the upper guide was insignificant and no image defect had occurred. Furthermore, Poor was given to a case in which the taint on the upper guide was prominent, and Very poor was given to a case in which the taint on the upper guide is prominent and a noticeable image defect had occurred. Note that the environment under which the evaluation had been conducted was a normal-temperature and normal-humidity environment in which the room temperature was 25 C. and humidity was 50%. A letter-sized transfer material P having an electrical resistance of about 200 M in the thickness direction was used as the transfer material P, and the voltages Vg output from the power source 16 were 800 [V] and 1200 [V].
(54) TABLE-US-00001 TABLE 1 Potentials of upper guides 6 and 106 Voltage Vg Time between [V] During transfer sheets Evaluation Exemplary 800 400 0 Good Embodiment 1200 600 0 Excellent Comparative 800 400 800 Poor Example 1200 600 1200 Very poor
(55) As illustrated in Table 1, in the configuration of the present exemplary embodiment, the taint of the upper guide 6 was insignificant and no image defect occurred regardless of the value of the voltage Vg output from the power source 16. Conversely, in the configuration of the comparative example, taint of the upper guide 106 was prominent, and an image defect that was more noticeable occurred when the absolute value of the voltage Vg output from the power source 16 was increased. The above difference is due to the difference in the potential formed on the upper guide 6 according to the configuration of the present exemplary embodiment at the time between sheets, and the potential formed on the upper guide 106 according to the configuration of the comparative example at the time between sheets.
(56)
(57) As illustrated in
(58) On the other hand, since the configuration of the comparative example does not include the moving member 14, as illustrated in
(59) As described above, the polarity inverted toner with a positive potential adheres on the photosensitive drum 1 more easily at the time between sheets. Accordingly, it is desirable that the potential formed on the upper guide to suppress adhesion of toner is 0 [V] or has a positive polarity. Alternatively, if the potential has a negative polarity, it is desirable that the potential is small in absolute value. Conversely, in a case in which the toner image is transferred to the transfer material P from the photosensitive drum 1, a large amount of toner charged with a negative polarity is carried on the photosensitive drum 1. Accordingly, it is desirable that the potential formed on the upper guide to suppress adhesion of toner has a negative polarity and is larger in absolute value.
(60) In the configuration of the comparative example, even when the toner image is transferred to the transfer material P from the photosensitive drum 1 and even at the time between sheets, a voltage having a negative polarity is formed on the upper guide 106 at all times with the voltage Vg output from the power source 16. With the above, while the toner with a negative polarity can be suppressed from adhering to the upper guide 106, the toner with a positive polarity adhered on the photosensitive drum 1 at the time between sheets cannot be suppressed from adhering to the upper guide 106. On the other hand, in the configuration of the present exemplary embodiment, the adhesion of the toner with a negative polarity can be suppressed by forming a potential with a negative polarity on the upper guide 6 and the moving member 14 during the transfer, and the adhesion of the toner with positive polarity can be suppressed by setting the potential of the upper guide 6 and the moving member 14 to almost 0 [V] at the time between sheets.
(61) As described above, in the present exemplary embodiment, the moving member 14 is provided between the upper guide 6 and the lower guide 7, and adhesion of toner to the guiding member provided upstream of the transfer portion N in the conveyance direction of the transfer material P can be suppressed. With the above, the transfer material P can be prevented from becoming tainted by the toner adhered to the guiding member.
(62) According to the configuration of the present exemplary embodiment, the potentials of the upper guide 6 and the moving member 14 can be switched by having the contact portion 14b of the moving member 14 abut against or separate from the lower guide 7. With the above, the polarity of the voltage applied to the upper guide 6 does not have to be switched to suppress adhesion of the toner charged to a negative polarity or a positive polarity; accordingly, a power source 16 that only outputs a voltage with a negative polarity can be used. Additionally, since the potential of the upper guide 6 becomes automatically switched according to whether the transfer material P is passed through or not, the voltage Vg output from the power source 16 does not have to be changed to change the potential of the upper guide 6, and it is only sufficient to output the voltage Vg, which is a predetermined voltage, at all times during the image formation. Furthermore, in the present exemplary embodiment, the contact portion 14b is separated from the lower guide 7 by having the transfer material P conveyed towards the transfer portion N push the moving member 14. In other words, since the contact portion 14b performs an operation of abutting against or separating from the lower guide 7 according to whether the transfer material P is passed or not, another mechanism for switching the contact portion 14b between abutment against and separation from the lower guide 7 does not have to be provided; accordingly, the configuration is simplified.
(63) In the configuration of the present exemplary embodiment, since the polarity and the output value of the voltage Vg output from the power source 16 during formation of an image do not have to be switched, the power source that applies a voltage to the fixing unit 30 and the power source that applies a voltage to the upper guide 6 are used in a common manner. By commonly using a high-voltage power source in the above manner, space saving and cost reduction of the power supplying board can be achieved. Note that in the present exemplary embodiment, while the high-voltage power source of the fixing unit 30 and the power source 16 are used in a common manner, not limited to the above, another high-voltage power source that outputs a voltage with a negative polarity during image formation and the power source 16 can be used in a common manner.
(64) In the configuration of the present exemplary embodiment, the supported portion 14a of the moving member 14 is supported by the upper guide 6, and the contact portion 14b abuts against or is separated from the lower guide 7. However, not limited to the above, the supported portion 14a of the moving member 14 may be supported by the lower guide 7, and the contact portion 14b may be configured to abut against or be separated from the upper guide 6. A similar effect can be obtained with the above. In other words, it is only sufficient that the supported portion 14a of the moving member 14 is supported by either one of the upper guide 6 and the lower guide 7, and the contact portion 14b of the moving member 14 abuts against or is separated from the other one of the upper guide 6 or the lower guide 7.
(65) Furthermore, in the present exemplary embodiment, the lower guide 7 is grounded, and the potential of the upper guide 6 during the time between sheets is almost 0 [V]; however, not limited to the above, a resistor may be disposed between the lower guide 7 and the electrical ground. With the above, the electric current flowing from the transfer roller 8 towards the photosensitive drum 1 can be suppressed from leaking through the transfer material P that has as low electrical resistance when the toner image is transferred from the photosensitive drum 1 to the transfer material with a low electrical resistance. It is desirable to set the potential of the upper guide 6 and the moving member 14 to a positive polarity or to 0 [V] in order to suppress adhesion of the polarity inverted toner. Even when the potential has a negative polarity, if the absolute value of the potential is small to some extent, the adhesion of the polarity inverted toner can be suppressed.
(66) Note that in the present exemplary embodiment, the moving member 14 is disposed in the entire area in the longitudinal direction of the upper guide 6. Note that regarding the moving member 14, a single continuous moving member 14 may be provided in the entire area in the longitudinal direction of the upper guide 6, or a plurality of moving members 14 may be disposed in the entire area in the longitudinal direction of the upper guide 6. In a case in which a plurality of moving members 14 are disposed, the plurality of moving members 14 may be disposed at equal intervals in the longitudinal direction of the upper guide 6 or disposed in an irregular manner, as long as switching between the first state and the second state can be performed by being pushed by the conveyed transfer material P.
(67)
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Second Exemplary Embodiment
(69) In the first exemplary embodiment, a configuration has been described in which the lower guide 7 is electrically connected to the electrical ground without any electrical resistance in between. Conversely, as illustrated in
(70)
(71) As illustrated in
(72) As illustrated in
(73) On the other hand, as illustrated in
(74) Hereinafter, a conduction path of the upper guide 6 in the present exemplary embodiment when the moving member 14 abuts against or is separated from the lower guide 207 will be described with reference to
(75) When an image forming operation is stated, the power source 16 outputs the voltage Vg of 800 [V] towards the upper guide 6. As illustrated in
(76) On the other hand, as illustrated in
(77) The electrical resistance of the transfer material P changes according to the ambient environment. For example, in a high-temperature and high-humidity environment, the electrical resistance of the transfer material P becomes low by containing and absorbing the water content in the air. In such a case, there may be a leakage of the electric current through the transfer material P. However, in the configuration of the present exemplary embodiment, the conductive portion 207a and the conductive portion 207b that come in contact with the transfer material P are electrically connected to the electrical ground with the resistor 19 having a sufficiently large resistance value in between. In a case in which the electrical resistance of the transfer material P becomes low due to a high-temperature and high-humidity environment or the like, the above configuration suppresses the electric current from leaking to the electrical ground through the transfer material P and is capable of forming the desired potential Vs on the upper guide 6.
(78) Table 2 illustrates, in a case in which high printing rate images are formed on a thousand sheets of continuously fed transfer materials P in various ambient environments, the potential values of the upper guide 6 of the present exemplary embodiment, and evaluation results of the taint on the upper guide 6 and evaluation results of image defects owing to the tainted upper guide 6. The ambient environments under which the evaluations were performed were a low-temperature and low-humidity environment in which the room temperature was 15 C. and the humidity was 10%, a normal-temperature and normal-humidity environment in which the room temperature was 25 C. and the humidity was 50%, and a high-temperature and high-humidity environment in which the room temperature was 32 C. and the humidity was 85%. Furthermore, letter-sized transfer materials P in which the electrical resistances of the transfer materials P in the thickness direction were, in the order of the environments described above, about 1000 MS, about 200 M, and about 50 M were used. The voltage Vg output from the power source 16 was set to 800 [V], and the criteria of the evaluation was similar to that of the first exemplary embodiment.
(79) TABLE-US-00002 TABLE 2 Electrical Potential [V] of upper resistance guide 6 [M] of Time Image forming transfer During between environment material P transfer sheets Evaluation Present Low-temperature/low- 1000 800 0 Excellent Exemplary humidity environment Embodiment (room temperature 15 C., humidity 10%) Normal- 200 800 0 Excellent temperature/normal- humidity environment (room temperature 25 C., humidity 50%) High-temperature/high- 10 800 0 Excellent humidity environment (room temperature 32 C., humidity 85%)
(80) As illustrated in Table 2, in the present exemplary embodiment, regardless of the ambient environment and the value of the electrical resistance of the transfer material P, the taint of the upper guide 6 was insignificant and no image defect occurred. The above is because, as described above, the resistance value of the resistor 19 was configured sufficiently larger than the value of the electrical resistance of the transfer material P.
(81) As described above, the configuration of the present exemplary embodiment was capable of not only obtaining a similar effect to that of the first exemplary embodiment but was capable of suppressing the upper guide 6 from becoming tainted and the transfer material P from becoming tainted by the toner adhered to the upper guide 6 regardless of the value of the electrical resistance of the transfer material P.
Third Exemplary Embodiment
(82) In the configuration of the first exemplary embodiment, the uniform potential is formed on the conductive moving member 14 supported by the upper guide 6 by applying the voltage Vg to the upper guide 6 from the power source 16. Conversely, in a third exemplary embodiment, as illustrated in
(83)
(84) As illustrated in
(85)
(86) In a case in which formation of an image is performed on the A5 size transfer material P, as illustrated in
(87) The polarity inverted toner T2 easily adheres to the so-called non-sheet passing area of the photosensitive drum 1 where the toner image transferred to the transfer material P is not carried. The above occurs because, in the non-sheet passing area where the toner image is not carried, the relationship between the potential of the photosensitive drum 1 and the potential of the developing roller 4a becomes close to the relationship of the potentials formed at the time between sheets described in the first exemplary embodiment. Described in more detail, a latent image electric potential is formed in a sheet passing area of the photosensitive drum 1 with the charge roller 2 uniformly charging the area abutted against the photosensitive drum 1 and forming a background potential, and with the exposure unit 3 performing exposure according to image information. In the above, due to the potential difference between the potential formed in the non-sheet passing area of the photosensitive drum 1 and the potential of the developing roller 4a, the polarity inverted toner T2 easily adheres to the non-sheet passing area of the photosensitive drum 1 from the developing unit 4.
(88) As illustrated in
(89) Referring next to
(90) When the image forming operation is started and the contact portion 314b separated from the lower guide 7 by being pushed by the transfer material P reaches the second state, the contact point b1 of the contact portion 314b and the contact 16b abut against each other; accordingly, a conduction path illustrated in
(91) Meanwhile, the contact portion 314a and the contact portion 314b that are not pushed by the transfer material P each maintain the state connected to the electrical ground with the lower guide 7 in between since the contact point al and the contact point c1 do not abut against the contact 16a and the contact 16c connected to the power source 16. Accordingly, the potentials of the contact portion 314a and the contact portion 314c are almost 0 [V]. With the above, the toner that has a positive polarity and that is adhered to the non-sheet passing area of the photosensitive drum 1 can be suppressed from adhering to the contact portion 314a and the contact portion 314c.
(92) As described above, in the configuration of the present exemplary embodiment, a potential having a negative polarity is formed in the contact portion 314b disposed in the sheet passing area where a small-sized transfer material P passes; accordingly, the toner that has a negative polarity and that is carried by the photosensitive drum 1 can be suppressed from electrostatically adhering to the moving member 314. At the same time, the potentials of the contact portions 314a and 314c, which are disposed in the non-sheet transfer area where the small-sized transfer material P does not pass, are maintained at almost 0 [V]; accordingly, the polarity inverted toner that easily adheres to the non-sheet passing area can be suppressed from electrostatically adhering to the moving member 314. In other words, the present exemplary embodiment is capable of not only obtaining an effect that is similar to that of the first exemplary embodiment but is also capable of suppressing toner having a positive polarity and a negative polarity from adhering to the moving member 314 provided near the photosensitive drum 1 when forming an image on a small-sized sheet.
(93) Note that in the present exemplary embodiment, in the longitudinal direction of the upper guide 306, the moving member 314 is divided in three; however, the number in which the moving member 314 is divided and the dividing width are not limited to the configuration of the present exemplary embodiment. The lower guide 207 of the second exemplary embodiment may be used as the lower guide 7 included in the present exemplary embodiment.
Fourth Exemplary Embodiment
(94) In the first exemplary embodiment, a configuration has been described in which the supported portion 14a of the moving member 14 is supported by either one of the upper guide 6 and the lower guide 7, and the contact portion 14b is abutted against or separated from the other one. Conversely, a fourth exemplary embodiment includes a configuration in which moving members 414 that are moved by being pushed by the transfer material P are provided in a registering guide 402 provided, in the conveyance direction of the transfer material P, upstream of the lower guide 7 and downstream of the conveyance rollers 5. Note that in the present exemplary embodiment as well, members that are common with those of the first exemplary embodiment are denoted with the same reference numerals and description thereof is omitted.
(95)
(96) In the present exemplary embodiment, a thickness of each moving members 414 is about a few hundred micrometers so as not to interrupt the conveyance of the transfer material P. Furthermore, in order to suppress scraping caused by rubbing and triboelectric charging with the transfer material P, desirably, a conductive member formed of a stainless steel (SUS) or an ultrahigh polymer material, or an antistatic member is used on at least the surface that comes in contact with the transfer material P.
(97) The registering guide 402 is a mold member provided upstream of the conveying roller 5 serving as a conveying member that, while correcting the skew of the transfer material P, conveys the transfer material P towards the transfer portion N, and is a member separate from a lower guide 407. Toner T3 is toner that falls from the photosensitive drum 1 and members around the photosensitive drum 1.
(98) In the configuration of the image forming apparatus 100 illustrated in
(99) As illustrated in
(100) Note that as long as the moving members 414 are disposed at a position at least above the conveyance rollers 5, the conveyance rollers 5 can be prevented from being tainted by the falling toner T3. In the present exemplary embodiment, in the longitudinal direction of the upper guide 406 and the lower guide 407, a plurality of moving members 414 each having a length that is substantially the same as the conveyance rollers 5 or that is longer than the conveyance rollers 5 in the longitudinal width are disposed above the conveyance rollers 5 provided in a plural number. However, not limited to the above, a single moving member 414 having a length corresponding to a length of the conveyance roller 5 from end to end in the longitudinal direction of the upper guide 406 and the lower guide 407 may be supported by the registering guide 402. Moreover, a hole for releasing the dropping toner T3 may be provided in the lower guide 407 so that the falling toner T3 does not affect the operation of the moving members 414.
(101) Furthermore, in the present exemplary embodiment, the moving members 414 are disposed in the registering guide 402 provided upstream of the lower guide 407 in the conveyance direction of the transfer material P; however, not limited to the above, for example, the registering guide 402 may be disposed upstream of the upper guide 406 in the conveyance direction of the transfer material P. In such a case, the moving members 414 are supported by the registering guide 402, and are capable of abutting against or separating from the lower guide 407 with the conveyance of the transfer material P.
Fifth Exemplary Embodiment
(102) In the fourth exemplary embodiment, a configuration in which the moving members 414 are supported by the registering guide 402 with an insulating adhesion member has been described. Conversely, in a fifth exemplary embodiment, as illustrated in
(103)
(104) As illustrated in
(105) Furthermore, as illustrated in
(106) As described above, the configuration of the present exemplary embodiment is not only capable of preventing the falling toner T3 from adhering to the conveyance roller 5 but toner having a positive polarity and a negative polarity can be prevented from adhering to the upper guide 406 provided near the photosensitive drum 1. With the above, the transfer material P can be prevented from becoming tainted by adhesion of the toner to the conveyed transfer material P.
(107) Note that in the present exemplary embodiment, the lower guide 407 and the registering guide 502 are configured as different members; however, not limited to the above, the same effect can be obtained in a configuration in which the lower guide 407 and the registering guide 502 are configured as the same member.
(108) While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(109) This application claims the benefit of Japanese Patent Application No. 2017029505 filed Feb. 20, 2017, which is hereby incorporated by reference herein in its entirety.