VOLTAGE BALANCING OF VOLTAGE SOURCE CONVERTERS
20190173393 ยท 2019-06-06
Inventors
- Francisco Javier Chivite Zabalza (Stafford, Staffordshire, GB)
- David Reginald Trainer (Derby, Staffordshire, GB)
- John Lewis Outram (Stafford, Staffordshire, GB)
- Colin Donald Murray Oates (Stafford, Staffordshire, GB)
- Colin Chamock Davidson (Stafford, Staffordshire, GB)
Cpc classification
H02M7/483
ELECTRICITY
H02M7/4835
ELECTRICITY
International classification
H02M7/483
ELECTRICITY
Abstract
This application describes methods and apparatus for achieving voltage balancing of clamp capacitors of director switch units of a voltage source converter (VSC). An arm or director switch may be formed from a number of director switch units connected in series, each director switch unit having a semiconductor switching element such as an IGBT. Typically a clamp capacitor may be connected across the IGBT. In some arrangements a floating power supply may draw power from the clamp capacitor to provide power for the director switch unit. In the present application the director switch unit is operable in a voltage balancing mode such that the power drawn from the clamp capacitor varies based on the voltage across the clamp capacitor. In this way the power demand for power drawn from the clamp capacitor may have the characteristic of a resistive load.
Claims
1. A method of controlling a director switch unit of a voltage source converter comprising a semiconductor switching element and an associated clamp capacitor connected across the semiconductor switching element, the method comprising, in a voltage balancing mode: operating the director switch unit in a voltage balancing mode such that power drawn from the clamp capacitor varies based on the voltage across the clamp capacitor.
2. The method as claimed as in claim 1, wherein in the voltage balancing mode, the power demand for power drawn from the clamp capacitor has the characteristic of a resistive load.
3. The method as claimed in claim 1, wherein the method comprises, in the voltage balancing mode, varying the power demand of a power supply that draws power from the clamp capacitor based on the voltage of the clamp capacitor.
4. The method as claimed in claim 3 comprising comparing the clamp capacitor voltage to at least one voltage threshold and determining a power demand based on said comparison, wherein the power demand has a first value if the clamp capacitor voltage is below a first threshold and the power demand has a second higher value if the clamp capacitor voltage is above the first threshold.
5. The method as claimed in claim 1, wherein the method comprises, in the voltage balancing mode, varying the current demand from the clamp capacitor based on the voltage of the clamp capacitor.
6. The method as claimed in claim 5, wherein the current demand has a component proportional to the voltage of the clamp capacitor and/or a component inversely proportional to a virtual resistance value.
7. The method as claimed in claim 6, wherein the virtual resistance value is selected to give a predetermined rated power at a maximum expected clamp capacitor voltage.
8. The method as claimed in claim 6, wherein the current demand further has a component that varies based on an indication of the rate of change of the clamp capacitor voltage.
9. The method as claimed in claim 5, wherein the current demand is controlled by controlling a controllable current source.
10. The method as claimed in claim 1, wherein the method comprises, in the voltage balancing mode, controlling a crowbar circuit connected in parallel with the clamp capacitor so as to provide a predetermined average resistance value, wherein the crowbar circuit comprises a crowbar resistor in series with a semiconductor switching element.
11. The method as claimed in claim 1, wherein any additional power drawn which is in excess of the rated power demand of a power supply of the director switch unit is stored in an energy storage reservoir of the power supply.
12. The method as claimed in claim 11, wherein the power supply further comprises a balancing reservoir for storing power drawn in the voltage balancing mode.
13. The method as claimed in claim 1, wherein the director switch unit comprises at least one loading resistor, the loading resistor having a resistance value such that, in use at a clamp capacitor voltage within the nominal operating range of the director switch unit, the current drawn from the clamp capacitor increases with clamp capacitor voltage.
14. The method as claimed in claim 13, wherein the at least one loading resistor comprises a loading resistor in parallel with a snubber diode and/or a loading resistor in parallel with the clamp capacitor.
15. A director switch unit of a voltage source converter comprising: a semiconductor switching element; and a clamp capacitor connected across the semiconductor switching element, the director switch unit being operable in a voltage balancing mode such that power drawn from the clamp capacitor varies based on the voltage across the clamp capacitor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The invention will now be described by way of example only with respect to the accompanying drawings, of which:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION
[0046] As mentioned above some types of voltage source converter (VSC), such as the alternate-arm-converter (AAC) illustrated in
[0047] In use the director switch of a converter arm may be turned off for part of the power cycle. In the AAC type converter, where each converter arm comprises a director switch 104 in series with a chain-link circuit 103 for voltage wave-shaping, the director switch of a converter arm is turned off at a desired point in the power cycle. In normal operation the director switch is turned off (or on) at a point when the chain-links of the converter arms of the phase limb are providing suitable voltages such that the voltage across the director switch being turned off (or on) is substantially zero. The two converter arms of a phase limb are also controlled together so that in normal operation there is substantially no current through the director switch at the point at which it is turned-off or on.
[0048] Once turned off the voltage across the director switch typically increases as the voltage at the AC terminal of the phase limb varies. To ensure correct voltage sharing between the various switching elements of the director switch there is typically a balancing resistor connected in parallel with each switch element. Additionally there is typically a clamp snubber circuit comprising at least a capacitor and a diode to mitigate voltage overshoot during a turn-off transient event.
[0049]
[0050] It will be appreciated that
[0051] Recently it has been proposed that the local control electronics may be powered by a floating power supply 208 that draws power from the capacitor 202 that forms part of the clamp snubber circuit. In the example illustrated in
[0052] The floating power supply 208 typically exhibits a constant power load characteristic, due to the control loop of the DC-DC converters 209 and 210 which keep the output voltage constant regardless of any variation in input voltage. Therefore, if the load current demanded by the gate driver of the control electronics 204 remains constant, as it is typically the case, the input current demanded by the floating power supply 208 will change to keep a constant product of voltage V and current I, i.e. a constant V*I product. Thus if the input voltage to the floating power supply, i.e. the voltage across the clamp capacitor 202, increases or decreases, the input current will proportionally decrease or increase respectively.
[0053] It has been appreciated that this effect can contribute to any imbalance in voltage across the IGBTs and corresponding clamp capacitors of the director switch units of the director switch. If the voltage across a given IGBT 110 or its associated clamp capacitor 202 decreases then a greater current will be demanded by the floating power supply, which will contribute to a further voltage decrease. Conversely if the voltage across the IGBT/clamp capacitor is increasing then the input current demanded by the floating power supply will decrease, thus contributing to a further increase in the voltage across the IGBT/clamp capacitor.
[0054] Due to the relatively small capacitance of the clamp capacitor 202, which may for instance be of the order of 1 F, this effect may be significant. It has been found that for a director switch formed from director switch units which include a floating power supply arranged to take power from the clamp capacitor, then any component mismatch between the director switch units, e.g. between the voltage balancing resistors associated with different IGBTs, or any difference in the instantaneous voltage across the director switch units can lead to a relatively large voltage imbalance being generated over a number of cycles of VSC operation.
[0055] This is especially the case if the floating supply is 208 charging the long term storage 211, when the power drawn by the floating supply is comparatively greater than that drawn during normal operation.
[0056]
[0057] The top plot of
[0058] It can be seen that the initial starting voltage difference quickly leads to an increasing voltage imbalance and the system quickly diverges to a situation of a high voltage imbalance. Also, the floating power supply of the first director switch unit, corresponding to the clamp capacitor with the highest voltage, takes less current than that of the second director switch unit with a lower voltage across it.
[0059] In the simulation results illustrated in
[0060] The effect of the floating power supply can thus be seen to exacerbate any initial voltage difference. This could finally result that an excess voltage is developed across some director switch units whilst there is a loss of power for the control electronics of others.
[0061] It will be well understood by one skilled in the art that the voltage of a clamp capacitor reaching high levels is potentially dangerous as it can cause the destruction of devices and circuit components. The director switching unit thus typically includes one or more protective measures such as the crowbar circuit. In the event of an over-voltage the transistor 207 of the crowbar circuit may be turned on to discharge the clamp capacitor via crowbar resistor 205. There may additionally or alternatively be a surge protection device (not shown in
[0062] There may be thus some mechanism for coping with over-voltage of a clamp capacitor, however were a clamp capacitor voltage to fall below the operating threshold of the floating supply, this would cause the main DC-DC converter 209 to stop working. If during that time there is not enough energy stored in the long-term storage 211 to repeatedly maintain the operation of the gate driver supply, some IGBTs will be unexpectedly turned off, with a consequent risk of destruction. Since this imbalance situation may well arise when the long-term storage stage is being charged, it is very likely that the long-term storage capacitors will not have enough energy accumulated to support this situation.
[0063] Embodiments of the present invention thus relate to methods and apparatus for voltage balancing that at least mitigate some of the above mentioned issues and which can be used satisfactorily with switching units having a floating power supply that draws power from the clamp capacitor. As will be described in more detail below embodiments of the present invention may operate such that the load on the clamp capacitor, which comprises the floating power supply, behaves as a resistive load.
[0064] In a method according an embodiment of the present invention the director switching unit of a director switch is controlled such that the power drawn from the clamp capacitor, at least in a voltage balancing mode, varies based on the voltage across the clamp capacitor. The director switch may be operated such the power demand for power drawn from the clamp capacitor has the characteristic of a resistive load, rather than a constant power load.
[0065] As will be understood by one skilled in the art the properties of a resistive load are such that if the voltage across the load is increased, the current drawn by the load is also increased. In such a case were there to be a voltage imbalance between two clamp capacitors of two director switching units then a greater current would be drawn from the clamp capacitor with the highest voltage resulting in that capacitor discharging more rapidly than the other. The result would be to improve the voltage balance between the clamp capacitors, rather than exacerbate the difference was described above where a contrast power load is applied to the clamp capacitor.
[0066] There are various ways in which the power draw from the clamp capacitor can be controlled to provide the general properties of the resistive load.
[0067] In one embodiment the power demand from the floating power supply is varied based on an indication of the voltage level of the clamp capacitor. In one embodiment the voltage of the clamp capacitor may be determined and compared to at least one threshold level, with the rated power drawn by the floating power supply varies depending on whether the voltage of the clamp capacitor is above or below the threshold(s).
[0068]
[0069] It will be appreciated that the operation of the floating power supply at any given power rating P.sub.1 or P.sub.2 is as a constant power load. However, because of the change of power rating during the cycle, over the course of a whole cycle the average power demand will follow resistive load profile. Clamp capacitors with a higher voltage level will, over the course of a cycle, draw a higher average power than clamp capacitors with a lower voltage level. In this case, the rated power level P1 may correspond to the usual load of the gate driver and FPS electronics, whereas the higher power demand P2 may be used to charge the Long Term Storage (LTS) capacitor stage, seen in
[0070] This control strategy was applied for a simulated director switch as discussed above in relation to
[0071] Again the top plot of
[0072] Note that as an alternative to changing the power demand level the current level could instead by varied based on the clamp capacitor voltage being compared to one or more threshold levels. It will be appreciated that there may be more than one threshold and more than two different power or current levels.
[0073] Additionally or alternatively the power demand of the floating power supply may be varied during the course of a power supply by only charging the long term storage 211 of the floating power supply 208 at a time when the clamp capacitor is effectively itself being charged by the voltage across the relevant director switch unit and thus there is plenty of energy available to sustain charging of the long term storage.
[0074] This is illustrated in
[0075] In another embodiment a resistive load type profile is generated by drawing a current from the clamp capacitor with a component that varies with the voltage of the clamp capacitor. The current may in some embodiments be proportional to the voltage of the clamp capacitor. The current may be drawn inversely proportional to an emulated resistance value, for example a controllable current source may be configured to draw a current that varies in accordance with the clamp capacitor voltage and a virtual resistor value. This value of this virtual resistor R.sub.VIRTUAL could for instance be chosen depending on the maximum expected clamp capacitor voltage V.sub.CL-MAX and the maximum power rating P.sub.MAX of the floating supply. In that way, if the voltage across the clamp capacitor increases, a higher amount of current will be drawn and vice versa. This provides a balancing effect as the clamp capacitor with the higher voltage will be made to provide a higher amount of current than that with a comparatively lower voltage level. The value of the emulated resistor may be such that the resistive load characteristic overcomes that of the constant power load, so that the total net power has a resistive characteristic. The extra power that is drawn can be dumped into a long term storage (LTS) stage such as 211 in
[0076] Thus a current I.sub.DEMAND could be drawn according to
I.sub.DEMAND=V.sub.CL/R.sub.VIRTUAL
[0077] where
R.sub.VIRTUAL=(V.sub.CL-MAX).sup.2/P.sub.MAX
[0078]
[0079] Again the top plot of
[0080] In some embodiments the current drawn may additionally be based on the rate of change of the clamp capacitor voltage. For instance the current drawn could be reduced when the clamp capacitor is discharging and reduced by a greater amount if the rate of decay of the clamp capacitor voltage is high. Thus, in one embodiment, the current drawn from the clamp capacitor may be
I.sub.DEMAND=K.sub.1.(V.sub.CL/R.sub.VIRTUAL)+K.sub.2.(dV.sub.CL/d.sub.t)
[0081] where K.sub.1 and K.sub.2 are weighting factors for weighting the contribution of the resistive and dV/dt characteristics.
[0082] In some embodiments a resistive load profile may be achieved by controlling the crowbar circuit so as to provide a desired average resistance value.
[0083] As will be understood by one skilled in the art the crowbar circuit is provided to allow for rapid-discharge of the clamp capacitor after an event that produces an overvoltage across the IGBT, typically a hard-switching event. The crowbar circuit has the crowbar resistor 205 in series with a semiconductor switching element, e.g. transistor 207 for activation of the crowbar circuit. The resistance of the crowbar resistor 205 is chosen so as to provide the desired discharge characteristic.
[0084] Embodiments of the present invention may operate the crowbar circuit so as to draw a current in a similar fashion as described above. The transistor 207 of the crowbar circuit is controlled so as to enable and disable the current path via the crowbar resistor 205 in a sequence that draws, on average, the required current. In effect the duty cycle of the transistor 207, i.e. the proportion of time that the transistor is conducting compared to the proportion of time that the transistor is non-conducting, is controlled so that the current path via the crowbar resistor has a desired average resistance.
[0085] In one embodiment the transistor 207 may be controlled in a pulse-width-modulated (PWM) fashion in a switching cycle with a desired duty cycle. The duty cycle may be controlled to provide a desired average resistance R.sub.AV where
R.sub.AV=R.sub.CB/D
[0086] where R.sub.CB is the value of the resistance of the crowbar resistor 205 and D is the duty cycle. The value of the equivalent resistor may be chosen, in a similar fashion as discussed above, so that the equivalent resistor provided by the switched crowbar path draws a maximum rated power P.sub.MAX at a maximum expected voltage of the clamp capacitor V.sub.CL-MAX, i.e. such that
R.sub.AV=(V.sub.CL-MAX).sup.2/P.sub.MAX
Thus D=(P.sub.MAX.R.sub.CB)V.sub.CL.sub._.sub.MAX.sup.2
[0087]
[0088]
[0089] Again the top plot of
[0090] It will of course be appreciated that the voltage balancing strategies discussed above, e.g. operation in a voltage balancing mode, may result in additional power being drawn which is in excess of the rated power demand of the gate driver and auxiliary electronic circuitry. In some embodiments any additional power drawn over and above what is needed for the gate driver and auxiliary electronic circuitry 204 may be used to charge the long term storage 211 of the floating power supply. In some embodiments in the event that any charging of the long term storage 211 is required a control of the director switch unit may be configured to adopt one of the strategies described above to charge the long term storage. In this way any voltage imbalance that is present between the director switching units will be reduced or eliminated during the charge up period of the long term storage.
[0091] In some embodiments there may further be an additional energy reservoir, e.g. an additional capacitive reservoir. If the long term storage 211 of a power supply of a director switch unit is already fully charged, any additional power drawn by the use of the balancing strategy may be stored in the additional capacitive reservoir. Such an additional capacitive reservoir should have enough capacitance to allow the operation of the balancing strategies for a number of supply cycles. In the event that the additional capacitive balancing reservoir becomes fully charge, it may remain charged, to support any possible loss of supply power. However, if balancing action is required again, it may be rapidly discharged, by dissipating its power through, for instance, a resistive crowbar, before it is used again. Alternatively, the DC-DC converter or the energy storage circuits could be configured so that they have regenerative features. In that case, the stored energy could be returned back into the power system at an appropriate point.
[0092] The director switch unit controller of each director switch unit may provide periodic measurements of the voltage of its associated clamp capacitor to a higher level director switch controller.
[0093] It will be appreciated that in the embodiments described above the input DC/DC converter of the floating power supply is controlled to behave, over the short term, as a constant power load but the operation may be varied over the longer term, e.g. by varying when the DC/DC converter is active or changing the power level, so as to behave as a resistive load over a longer time scale. In some embodiments it would be possible to instead control the DC/DC converter of the floating power supply to behave over the short term as a resistor, that is to draw a current that is proportional to the voltage across its input terminals.
[0094]
[0095] This approach has the drawback that control over the output voltage is lost. However, to overcome that problem, a bulk storage system 1205, for example a comparatively large capacitor, may be connected to the output of the DC-DC converter 209 to keep the output voltage within upper and lower threshold boundaries. To provide the desired control a voltage monitor block 1204 may monitor the voltage of the storage system 1205, and hence the output voltage, against lower and upper thresholds (with hysteresis applied). A further voltage monitor 1208 may be arranged to monitor the voltage of the clamp capacitor 202 with respect to a further threshold level. If the output voltage drops lower than the lower threshold level, voltage monitor 1204 will generate a control signal for charge of the bulk storage capacitor 1205 until the output voltage has reached the upper threshold level. However, that charge will only be enabled if the input clamp capacitor voltage is higher than the further threshold as monitored by block 1208. When both conditions defined by monitoring blocks 1204 and 1208 are simultaneously satisfied, then an extra load current defined by current supply block 1207 will be added to the resistive current demand I.sub.R to be drawn by the DC-DC converter as an input current I.sub.IN. If the output voltage gets too high, a crowbar circuit 1206 could be activated to discharge it.
[0096] In addition to or instead of controlling the floating power supply to behave as a resistive load in some embodiments the resistive loading of the clamp capacitor could be provided by arranging one or more loading resistors to provide the resistive loading. Such loading resistor(s) could be arranged in one or more different locations, for instance across the clamp diode 203, across the clamp capacitor 202 and/or across the IGBT 110 as illustrated in
[0097] In use the clamp capacitor of an individual switch unit will be at a certain voltage level V.sub.C and a certain current is will be drawn from clamp capacitor 202 according to the power requirements. As shown in
[0098] Embodiments may therefore include one or more loading resistors with appropriate resistance values such that the voltage level V.sub.1 at which the resistive characteristics start to dominate is within the normal expected range of voltages of the clamp capacitors 202 of the switching units. In other words the voltage V.sub.1 at which the resistive effects start to dominate is lower than a nominal operating voltage for the clamp capacitors 202 of the switch unit.
[0099] As mentioned there may be one or more such loading resistors, for instance a loading resistor may additionally or alternatively be arranged in parallel with the clamp capacitor 202 as illustrated in
[0100] One skilled in the art will appreciate that the loading resistors would be in addition to or instead of, and will perform a different function to, any resistors typically provided, e.g. resetting the voltage across the clamp capacitor, allowing slow discharge of the clamp capacitor for safety or providing static balancing across the IGBTs. For example as mentioned above some designs of VSC may already include a discharge resistor connected in parallel across the snubber diode 203. This discharge resistor is intended to allow slow discharge of the clamp capacitor voltage after power down of the system and thus has a high resistance value. Likewise a discharge resistor may be connected in parallel with the clamp capacitor to allow for slow discharge following power off of the system. Again this requires a high value of resistance. For such high value resistances the voltage value at which resistive effects would dominate the constant power load characteristics would be well outside the normal operating voltage of the clamp capacitors. Thus during normal, i.e. non-faulted operation within nominal parameters a conventional switching unit would behave according to the constant power loading only and the value of the discharge resistors would not provide operation in a voltage balancing mode. Likewise a balancing resistor may typically be provided across the switching element 110 to ensure correct voltage balancing across the series connected switching elements in the off state, such a resistor may be chosen to have a relatively high value to provide a current which is only slightly higher than the off-state leakage current of the switching elements 110. Again the resistance values of the loading resistors will be significantly different to those of the conventional balancing resistors and thus will provide a different loading response.
[0101] The methods and apparatus described above thus achieves the balancing of the clamp capacitors, even under extreme operating conditions, such as a high constant power load being drawn in the presence of significant circuit mismatch. The techniques described herein also allow recovery of the balancing of the clamp capacitors after they have been upset by an external disturbance. Any corrective action is only taken however when the clamp capacitors are imbalanced, returning to an ideal switching pattern afterwards. This provides a very stable operation in normal conditions. The voltage across the various semiconductor switching elements is thus balanced as a consequence of balancing the clamp capacitors.
[0102] The various embodiments have been described in respect of an AAC type converter but it will be appreciated that the techniques are applicable to any type of VSC comprising a director switch formed from director switch units having a switching element and a clamp capacitor connected across the switching element where such director switch units also have a floating power supply that draws power from the clamp capacitor.
[0103] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. The word comprising does not exclude the presence of elements or steps other than those listed in a claim, a or an does not exclude a plurality, and a single feature or other unit may fulfil the functions of several units recited in the claims. Any reference signs in the claims shall not be construed so as to limit their scope.