MODULE FOR EMITTING WHITE LIGHT WITH AN ENRICHED SPECTRUM
20190170313 ยท 2019-06-06
Assignee
Inventors
Cpc classification
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L33/06
ELECTRICITY
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/153
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2113/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/153
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L33/06
ELECTRICITY
H01L27/15
ELECTRICITY
Abstract
The invention relates to a semiconductor light source comprising at least a first set of light-emitting rods having submillimetric dimensions and a second set of light-emitting rods having submillimetric dimensions, the light-emitting rods of the first set being capable of emitting in a first wavelength domain and the light-emitting rods of the second set being capable of emitting in a second wavelength domain, said second domain being different from the first domain, wherein the first set of rods and the second set of rods are intermingled.
Claims
1. Semiconductor light source comprising at least a first set of light-emitting rods having submillimetric dimensions and a second set of light-emitting rods having submillimetric dimensions, said light-emitting rods of the first set being capable of emitting in a first wavelength domain and said light-emitting rods of the second set being capable of emitting in a second wavelength domain, said second domain being different from the first domain, wherein the first set of rods and the second set of rods are intermingled.
2. Light source according to claim 1, further comprising a matrix comprising at least a first luminescent material, at least some of the light-emitting rods being embedded in said matrix and said first luminescent material being capable of absorbing light in an absorption spectrum comprising at least one wavelength of the first domain or the second domain, and being capable of emitting in a third wavelength domain, the third domain being different from the first domain and the second domain.
3. Light source according to claim 2, wherein the first luminescent material is a fluorescent material.
4. Light source according to claim 1, wherein the light-emitting rods of the first set and the light-emitting rods of the second set are intermingled by alternation of groups of rods of the first set and groups of rods of the second set.
5. Light source according to claim 4, wherein the light-emitting rods of each group are distributed in a single geometric pattern.
6. Light source according to claim 1, wherein the light-emitting rods of the first set and the light-emitting rods of the second set are intermingled in a random manner.
7. Light source according to claim 4, wherein two consecutive rods in a given direction of the same set, separated by at least one light-emitting rod of the other set, are separated by a distance of less than 100 micrometres.
8. Light source according to claim 7, wherein the groups of light-emitting rods of the first set and the second set alternate with an interval of less than 100 micrometres.
9. Light source according to claim 1, wherein the first wavelength domain comprises a wavelength of 445 nanometres, and wherein the second wavelength domain comprises a wavelength of 467 nm.
10. Light source according to claim 2, wherein the first wavelength domain comprises a wavelength of 445 nm, and wherein the second wavelength domain comprises a wavelength of 600 nm or more.
11. Light source according to claim 10, wherein the first luminescent material comprises a cerium-YAG luminophore having an emission domain comprising at least one wavelength in the range from 573 nm to 584 nm.
12. Light source according to claim 11, further comprising a third set of light-emitting rods capable of emitting in a third wavelength domain, the third wavelength domain comprising a wavelength of 467 nm.
13. Light source according to claim 2, wherein the first wavelength domain comprises a wavelength of 445 nanometres, and wherein the second wavelength domain comprises a wavelength in the range from 573 to 584 nm; wherein the matrix further comprises a second luminescent material being capable of absorbing light in an absorption spectrum comprising at least one wavelength of the first domain or the second domain, and capable of emitting light in a fourth wavelength domain comprising a wavelength of 465 nm.
14. Light-emitting module for a motor vehicle, comprising a light source according to claim 1.
15. Light-emitting module according to claim 14, further comprising a first voltage generator capable of supplying the first set of light-emitting rods and a second voltage generator capable of supplying the second set of light-emitting rods.
16. Light-emitting module according to claim 14, comprising a light source according to one of claims 5 and 6, and further comprising a voltage generator, wherein j groups of the first set are placed in series and supplied in parallel with k groups of the second set, j and k being defined in such a way that the product of j and the nominal voltage of a group of the first set is substantially equal to the product of k and the nominal voltage of a group of the second set.
17. Light-emitting module according to claim 15, further comprising a shaping optic capable of receiving the light emerging from the light source and shaping a light beam.
18. Light-emitting device, comprising at least a lighting module according to claim 14 in such a way as to form at least a part of a light beam.
19. Light-emitting device according to claim 18, further comprising a casing and a sealing lens interacting with one another to delimit an interior cavity comprising the light-emitting module.
20. Method of manufacturing a semiconductor light source, said method comprising the following steps: growing, on a substrate, a first set of light-emitting rods having submillimetric dimensions, capable of emitting in a first wavelength domain; growing, on said substrate, a second set of light-emitting rods having submillimetric dimensions, capable of emitting in a second wavelength domain, said second domain being different from the first domain, wherein the first set of rods and the second set of rods are intermingled.
Description
[0046] Other characteristics and advantages of the invention will be apparent from a perusal of the following detailed description and the attached drawings, in which:
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055] The light source according to the invention may be integrated into a light-emitting module, which may also include a shaping optic receiving light emerging from the light source so as to shape an outgoing light beam. Such a light-emitting module may be integrated into a light-emitting device, notably for lighting and/or signalling in a motor vehicle. Such a light-emitting device may further comprise a casing and a sealing lens interacting with one another to delimit an interior cavity comprising the light-emitting module.
[0056] The device is, for example, a lighting device, in which case it forms a vehicle headlight, or front lamp. In this case it is configured to implement one or more lighting functions, which may include, notably, a low beam function also called a dipped function, a high beam function also called a main beam function, and a fog beam function.
[0057] Alternatively, the device is a signalling device designed to be positioned at the front or rear of the vehicle. When it is designed to be positioned at the front, it is, for example, configured to implement one or more signalling functions which may include a direction indicator function, a daytime running light function (abbreviated to DRL), and a front signature lighting function. When it is designed to be positioned at the rear, it is, for example, configured to implement one or more functions which may include a reversing light function, a fog light function, a brake light function, a direction indicator function, and a rear signature lighting function.
[0058] Alternatively, the device is provided for lighting the passenger compartment of a vehicle, in which case it is designed to emit light mainly in the vehicle's passenger compartment.
[0059] With reference to
[0060] As described below, the light-emitting module comprises at least a first set of light-emitting rods having submillimetric dimensions and a second set of light-emitting rods having submillimetric dimensions, the light-emitting rods of the first set being capable of emitting in a first wavelength domain and the light-emitting rods of the second set being capable of emitting in a second wavelength domain, the second domain being different from the first domain. For this purpose, the rods of the first set and of the second set may be made of different compounds, such as, for example, a compound based on gallium nitride (GaN), a compound based on aluminium nitride and gallium nitride (AlGaN), or a compound based on aluminium, indium and gallium (AlInGaN).
[0061] The substrate 10 has a lower face (12), on which a first electrode 14 is applied, and an upper face 16, from which the light-emitting rods 8 extend in a projecting manner and on which a second electrode 18 is applied. Different layers of materials are superimposed on the upper face 16, notably after the growth of the light-emitting rods from the substrate 10, produced by an upward procedure in this case. These different layers may include at least one layer of electrically conductive material for the electrical power supply to the rods. This layer is etched so as to connect certain rods with one another, so that these light-emitting rods may then be made to light up simultaneously by a control module, not shown here. As discussed below, the rods of the first set and those of the second set may be powered separately or jointly.
[0062] The light-emitting rods 8 extend from the substrate, and, as may be seen in
[0063] Each light-emitting rod 8 extends along a longitudinal axis 22 defining its height, the base of each rod being arranged in a plane 24 of the upper face 16 of the substrate 10.
[0064] The light-emitting rods 8 of the same light-emitting module may advantageously have the same shape. Each of them is delimited by an end face 26 and by a circumferential wall 28 extending along the longitudinal axis. When the light-emitting rods 8 are doped and biased, the resulting light at the output of the light-emitting module is emitted essentially from the circumferential wall 28, although it should be understood that the light rays may also pass out from the end face 26. Consequently, each light-emitting rod 8 acts as a single light-emitting diode, and the lighting efficiency of this source is improved, on the one hand, by the density of the light-emitting rods 8 present, and, on the other hand, by the size of the illuminating surface which is defined by the circumferential wall and which therefore extends over the whole periphery and the whole length of the rod.
[0065] The circumferential wall 28 of a light-emitting rod 8, corresponding to the shell 21, may be covered by a layer of transparent conductive oxide (TCO) 29 which forms the anode of each rod, being complementary to the cathode formed by the substrate 10. This circumferential wall 28 extends along the longitudinal axis 22 from the substrate 10 to the end face 26, the distance from the end face 26 to the upper face 16 of the substrate 10, from which the light-emitting rods 8 originate, defining the height of each rod. By way of example, provision may be made for the height of a light-emitting rod 8 to be between 1 and 10 micrometres, and for the largest transverse dimension of the end face, perpendicularly to the longitudinal axis 22 of the rod concerned, to be less than 2 micrometres. It is also possible to define the surface of a rod, in a section plane perpendicular to this longitudinal axis 22, within a specified range of values, and notably between 1.96 and 4 square micrometres.
[0066] Evidently, during the formation of the light-emitting rods 8 of the first set and of the second set, the height may be modified from one set to the other, so as to increase the luminance of one or other of the sets when the average height of its constituent rods is increased.
[0067] The shape of the light-emitting rods 8 may also vary from one set to the other, notably as regards the cross section of the rods and the shape of the end face 26. The light-emitting rods 8 may have a generally cylindrical shape, and they may notably, as shown in
[0068] Additionally, the end face 26 may have a substantially flat shape, perpendicular to the circumferential wall, so that it extends substantially parallel to the upper face 16 of the substrate 10, as shown in
[0069] The light-emitting rods 8 may be arranged in a two-dimensional matrix. This arrangement may be such that the rods are arranged quincuncially. As a general rule, the rods are arranged at regular intervals on the substrate 10, and the separation distance two immediately adjacent light-emitting rods, in each dimension of the matrix, is equal to not less than 2 micrometres, so that the light emitted by the circumferential wall 28 of each light-emitting rod 8 can pass out of the matrix 30 of light-emitting rods. Provision may also be made for these separating distances, measured between two longitudinal axes 22 of adjacent rods, to be not more than 100 micrometres.
[0070] The light-emitting module may also include, as shown in
[0071] Among luminescent materials, we may distinguish, notably, phosphorescent materials of luminescent materials.
[0072] Fluorescent materials absorb light in a restricted absorption domain and re-emit in an emission domain that is wider and offset relative to the absorption domain, while providing good conversion efficiency.
[0073] As for phosphorescent materials, these absorb light regardless of its wavelength, and re-emit in a wider emission domain than that of fluorescent materials. However, their efficiency is markedly lower than that of fluorescent materials.
[0074] The light source may also include a coating 32 of light-reflecting material which is arranged between the light-emitting rods 8, for deflecting the rays that were initially orientated towards the substrate towards the end face 26 of the light-emitting rods 8. In other words, the upper face 16 of the substrate 10 may include a reflective means which reflects the light rays that were initially orientated towards the upper face 16 towards the exit face of the light-emitting module. It is thus possible to recover light rays that would have been lost otherwise. This coating 32 is arranged between the light-emitting rods 8 on the layer of transparent conductive oxide 29.
[0075] According to the invention, the light source has a first set and a second set of light-emitting rods emitting in different wavelength domains, the first and second sets being intermingled with one another.
[0076] intermingled sets is taken to mean sets which are mixed with one another, and which, depending on the configurations of the light-emitting module, may be interleaved or interwoven with one another. An intermingling covers any arrangement of rods in which, for at least a first segment connecting two rods of the first set, the first segment passes through at least a part of the second set, and in which, for at least a second segment connecting two rods of the second set, the second segment passes through at least a part of the first set.
[0077]
[0078] In
[0079] A number of examples of embodiment of the intermingling of the first and second sets of light-emitting rods 8 will now be described.
[0080] The first set, bearing the reference 4 in
[0081] Provision may be made for the separation distance between a rod of the first set 4 and a directly adjacent rod belonging to the second set 6 to be substantially equal to the separation distance between two light-emitting rods of the same set, this separation distance, measured between two longitudinal axes of light-emitting rods, being equal to not less than 2 micrometres, so that the light emitted by the circumferential wall 28 of each rod 8 can pass out of the matrix of light-emitting rods.
[0082] As shown in
[0083] The patterns in
[0084]
[0085] In
[0086] As shown in
[0087] As shown in
[0088] As explained above, the light-emitting rods of the first set 4 and the light-emitting rods of the second set 6 are capable of emitting light in different wavelength domains. To ensure good synthesis by the eye, and to ensure, notably, that the eye cannot distinguish the different groups, provision may advantageously be made for the intermingling of the first and second sets to be such that the distances 54 are always less than 100 micrometres, corresponding to the optical resolution of the human eye.
[0089] The invention also proposes a method of manufacturing the light source described above. For this purpose, the method comprises a step of growing on a substrate a first set of light-emitting rods with submillimetric dimensions, capable of emitting in a first wavelength domain, and a step of growing, on the same substrate, a second set of light-emitting rods with submillimetric dimensions, capable of emitting in a second wavelength domain, the first set and the second set being intermingled, as shown in
[0090] Such a growth may be carried out by a known method of epitaxy, not described below. Additionally, in order to provide the intermingling, the step of growing the first set of light-emitting rods may be executed with the aid of a mask, the mask covering an area intended for the subsequent growth of the light-emitting rods of the second set.
[0091] According to a first embodiment, the light-emitting rods 8 of the first set 4 are formed from gallium nitride and are capable of emitting in a first wavelength domain comprising a wavelength of 445 nanometres, abbreviated to nm hereafter (for example, the domain is centred on 445 nm), and the light-emitting rods of the second set 6 are formed from doped gallium nitride and are capable of emitting in a second wavelength domain comprising a wavelength of 467 nm (for example, the domain is centred on 467 nm).
[0092] Optionally, according to this first embodiment, the matrix 30 may also comprise a luminophore, of the cerium-YAG type for example, which absorbs light in the ultraviolet and blue regions, therefore absorbing the light from the two sets of rods, and emits in the yellow region; that is to say, the emission domain comprises at least one wavelength in the range from 573 nm to 584 nm.
[0093]
[0094] As indicated above, the first set 4 of light-emitting rods 8 is capable of emitting in a wavelength domain comprising at least .sub.11=445 nm, the second set 6 of light-emitting rods 8 is capable of emitting in a wavelength domain comprising at least .sub.12=467 nm, and the luminescent material is capable of emitting in a wavelength domain centred on .sub.13, .sub.13 being in the range from 573 to 584 nm.
[0095] By comparison with the diagram of
[0096] Additionally, by using light-emitting rods of different kinds it is possible to achieve such an enrichment of the light spectrum while allowing fine intermingling which is not perceptible to the eye.
[0097] According to a second embodiment, the light-emitting rods of the first set 4 are formed from gallium nitride and are capable of emitting in a first wavelength domain comprising a wavelength of 445 nm. For example, the first domain is centred on 445 nm. Additionally, the light-emitting rods of the second set 6 are formed from aluminium indium gallium phosphide (AlGaInP) and are capable of emitting in a second wavelength domain comprising a wavelength of 600 nm or above. For example, the second domain is centred on a wavelength of 600 nm or above.
[0098] Optionally, according to this first embodiment, the matrix 30 may also comprise a luminophore, of the cerium-YAG type for example, which absorbs light in the ultraviolet and blue regions, therefore absorbing the light from the first set of light-emitting rods, and emits in the yellow region, the emission domain comprising at least one wavelength in the range from 573 nm to 584 nm.
[0099]
[0100] As indicated above, the first set 4 of light-emitting rods 8 is capable of emitting in a wavelength domain comprising at least .sub.21=445 nm, the second set 6 of light-emitting rods 8 is capable of emitting in a wavelength domain comprising at least .sub.22=600 nm, and the luminescent material is capable of emitting in a wavelength domain centred on .sub.23, .sub.23 being in the range from 573 to 584 nm.
[0101] By comparison with the diagram of
[0102] Additionally, by using light-emitting rods of different kinds it is possible to achieve such an enrichment of the light spectrum while allowing fine intermingling which is not perceptible to the eye.
[0103] Additionally, according to the second embodiment of the invention, the light source may further comprise a third set of light-emitting rods, made of doped gallium nitride for example, capable of emitting in a third wavelength domain comprising a wavelength of 467 nm. For example, the third domain is centred on 467 nm. Thus the emission spectrum is further enriched. For this purpose, an intermingling of the three sets of light-emitting rods may be provided.
[0104] According to a third embodiment, the light-emitting rods of the first set 4 are formed from gallium nitride and are capable of emitting in a first wavelength domain comprising a wavelength of 445 nm. For example, the first domain is centred on 445 nm. Additionally, the light-emitting rods of the second set 6 are formed from aluminium indium gallium phosphide (AlGaInP) and are capable of emitting in a second wavelength domain comprising a wavelength in the range from 573 to 584 nm. For example, the second domain is centred on a wavelength of 580 nm or above.
[0105] According to this third embodiment, optionally, the matrix 30 may further comprise two luminescent materials, for example strontium sulphide doped with europium and cerium-doped YAG, one emitting in the red region, that is to say the domain of emission of wavelengths comprising a wavelength of 630 nm, and the other emitting in the yellow-green region, that is to say a domain of emission of wavelengths comprising at least a wavelength of 570 nm.
[0106]
[0107] As indicated above, the first set 4 of light-emitting rods 8 is capable of emitting in a wavelength domain comprising at least .sub.31=445 nm, the second set 6 of light-emitting rods 8 is capable of emitting in a wavelength domain comprising at least .sub.32=580 nm, and the luminescent materials are, respectively, capable of emitting in a wavelength domain centred on .sub.33 and .sub.34, .sub.33 being equal to 465 nm and .sub.34 being equal to 630 nm.
[0108] For example, a luminescent material capable of emitting in a wavelength domain centred on 465 nm is Coumarin 314, which may be stabilized by adding a buffer material such as layered zinc hydroxides, which may be single or double for example, for use in solution in a polymer such as a polysiloxane. In this case, the extreme viscosity of the polymer advantageously limits the risks of leakage of the solution.
[0109] Examples of luminescent materials capable of emitting in a wavelength domain centred on 630 nm are the following compounds:
SrS:Eu.sup.2+, Sr.sub.2Si.sub.5N.sub.8:Eu.sup.2+
[0110] Again, these luminescent materials may be embedded in a polysiloxane covering the light-emitting rods.
[0111] By comparison with the diagram of
[0112] Additionally, by using light-emitting rods of different kinds it is possible to achieve such an enrichment of the light spectrum while allowing fine intermingling which is not perceptible to the eye.
[0113] It will be evident from the embodiments described above that other combinations of light-emitting rods (two or more sets) and luminescent materials may be envisaged according to the invention.
[0114] For example, the light-emitting rods of the first set are capable of natively emitting white light. In this case, the second wavelength domain is included in the first wavelength domain, and the light-emitting rods of the second set enable the lighting to be reinforced in the second wavelength domain.
[0115]
[0116] It should be noted that light-emitting rods of different kinds usually accept different power supply voltages. Consequently, the groups cannot all be supplied in parallel with a single voltage generator.
[0117] According to the diagram of
[0118] Alternatively, a single voltage generator 83 may be provided for all the light-emitting rods of the light-emitting module.
[0119] For example, in a simplified example in which the power supply voltage of the light-emitting rods of the second group 6 is twice as high as the power supply voltage of the light-emitting rods of the first group 4, provision may be made to connect two groups of the first set in series, and to supply them in parallel with a group of the second set 6, as shown in
[0120] In the more general case in which the power supply voltage of the light-emitting rods of the first set 4 is equal to M and the power supply voltage of the light-emitting rods of the second set 6 is equal to N, ppcm(M,N)/M=j groups of the first set are connected in series, and are supplied in parallel with ppcm(M,N)/N=k groups of the second set, also connected in series. The term ppcm(M,N) denotes the lowest common multiple of the voltages M and N.
[0121] Evidently, the invention is not limited to the embodiments which are described above and which are provided solely by way of example. It encompasses various modifications, alternative forms and other variants which could be envisaged by a person skilled in the art within the scope of the present invention, and notably all combinations of the various embodiments described above.