SAFETY DOOR WITH ULTRASONIC DETECTORS
20190169908 ยท 2019-06-06
Inventors
- Holger SIEWERT (Rheda-Wiedenbruck, DE)
- Andre ZIMMERMEYER (Rheda-Wiedenbruck, DE)
- Ercan Cicek (Hovelhof, DE)
Cpc classification
E05F15/43
FIXED CONSTRUCTIONS
International classification
Abstract
The present invention concerns a motorized door having a shutter for closing and opening an area. The door comprises a series of sensors mounted on or adjacent to a leading edge of the shutter and wherein the sensors comprise ultrasonic emitter/receiver units configured for detecting the presence of an obstacle both in the opening plane of the door as well as in an approaching zone located near the opening area of the door. The door comprises a controller configured to distinguish an accidental obstacle from a non-accidental obstacle and instantly stop the movement of the leading edge when an accidental obstacle is observed during closing of the door.
Claims
1. A motorized door for closing an area (20), said area being defined by a first and second lateral edges (20L) which extend parallel to a longitudinal axis, X1, by a proximal transverse edge (20P) extending parallel to a transverse axis, X2, normal to the longitudinal axis, X1, and a distal transverse edge (20D), transverse to the longitudinal axis, X1, said axis X1 and X2 form a plane (X1, X2), wherein said motorized door comprises: A) a shutter (1) comprising a first and second main surfaces separated from one another by a thickness of the shutter, and having dimensions suitable for closing the area, and comprising a leading edge (1L) substantially parallel to the distal transverse edge (20D) of the area, B) a motorized driving mechanism (5) suitable for moving the leading edge (1L) of the shutter along the longitudinal axis, X1, between an open position, x1,0, wherein the leading edge is adjacent to the proximal transverse edge and a closed position, x1,1, wherein the leading edge contacts the distal transverse edge, in a first direction (1) to close said area and in a second direction (2) to open said area; C) a first series of n sensors (3.i, with i=1 to n), wherein n2, distributed on the first main surface of the shutter, along the leading edge, D) a controller to receive signals from each of the n sensors and configured to instantly stop the movement of the leading edge in the first direction (1) when an accidental obstacle is detected by any one of said sensors, characterized in that, each sensor (3.i) of said first series of n sensors is mounted on the first main surface of the shutter on or adjacent to said leading edge (1L), said sensors (3.i) being oriented along a central sensor axis (6.i) forming an opening angle, 1, with the plane (X1, X2) comprised between 5 and 70, wherein the opening angle, 1, is measured on a plane (X1, X3) comprising X1, and normal to the plane (X1, X2), in that each sensor (3.i) comprises an ultrasonic emitter/receiver unit (8.i), configured for emitting an ultrasonic beam along said central sensor axis (6.i), said emitter/receiver unit (8.i) being suitable for detecting and communicating to said controller, the presence within said ultrasonic beam of an obstacle and the instantaneous distance, di(t), of said obstacle from the corresponding sensor (3.i), and in that, said controller is configured for each sensor (3.i) to continuously or sequentially: monitor the instantaneous distance, di(t), of an obstacle to the sensor (3,i) as the leading edge is moving from said open position x1,0 to said closed position x1,1, continuously or sequentially compare the instantaneous distances, di(t), of said obstacle with a value of a threshold distance, dt(x1), and instantly stop the movement of the leading edge in the first direction (1) when the instantaneous distance di(t) of an obstacle from said sensor is equal to or lower than the threshold distance, dt(x1).
2. The motorized door according to claim 1, wherein the opening angle, 1, is comprised between 5 and 40, preferably between 10 and 30, more preferably between 15 and 25.
3. The motorized door according to claim 1, wherein each ultrasonic emitter/receiver unit (8.i) has a first sound pressure half-angle, 1, measured on a plane (X3i, 6.i) defined by the central sensor axis 6.i and an axis X3i parallel to axis X3, passing by the emitter/receiver unit (8.i), which is comprised between 15 and 45, preferably between 20 and 35, and wherein 1 is preferably greater than or equal to 1 (i.e., 11).
4. The motorized door according to claim 3, wherein said opening angle, 1, and sound pressure half-angle, 1, are such that 20<1+1<90, preferably 25<1+1<60 and/or 30<11<50, preferably 10<11<40, more preferably, 0<11<10
5. The motorized door according to claim 1, wherein, 1 is comprised between 40 and 65, preferably between 50 and 60.
6. The motorized door according to claim 1, wherein the value of the opening angle 1 of each sensor (3.i) can be varied.
7. The motorized door according to claim 1, wherein a value of a lateral opening angle, 2, between the central sensor axis (6.i) and the plane (X1, X2) measured on the plane (X2, X3), can be varied, wherein said lateral opening angle, 2, is preferably comprised within the range 45245; and wherein said lateral opening angle, 2, is more preferably comprised within 905.
8. The motorized door according to claim 1, comprising a detector for determining the instantaneous distance, x1(t), of the leading edge (1L) to the distal transverse edge (20D) and for communicating it to the controller.
9. The motorized door according to claim 8, wherein the predetermined value of the threshold distance, dt(x1) of the sensors, varies with the value of the instantaneous distance, x1(t) and wherein preferably dt(x1)<x1(t)+x1, wherein x1 is the distance between the sensor and the leading edge measured along X1.
10. The motorized door according to claim 9, wherein the threshold distance, dt(x1), decreases with decreasing value of x1(t), and preferably decreases linearly.
11. The motorized door according to claim 1, wherein said controller is configured for each sensor (3.i) to continuously or sequentially compare the instantaneous distances, di(t), of said obstacle, with a predetermined value of a threshold warning distance, dw(x1)>dt(x1), and to slow down the movement of the leading edge in the first direction and/or to emit a signal selected from a visual and/or acoustic signal, when the instantaneous distance of an obstacle from said sensor is equal to or lower than the threshold warning distance, dw(x1), but larger than the threshold distance, dt(x1), (i.e., when dt(x1)<di(t)dw(x1)).
12. The motorized door according to claim 1, wherein the controller is configured to reverse the movement of the leading edge into the second direction (2) after having instantly stopped the movement thereof in the first direction (1).
13. The motorized door according to claim 1, wherein each sensor (3.i) of said first series of n sensors is characterized by a maximum detection range MR, which is preferably at least 2 m, more preferably at least 3 m.
14. The motorized door according to claim 1, wherein each ultrasonic emitter/receiver unit (8.i) is defined by a second sound pressure half-angle, 2, measured on a plane comprising the central sensor axis (6.i) and an axis X2(x1) parallel to the axis X2 and intersecting the central sensor axis, and wherein 2 is preferably comprised within 25 and 65.
15. The motorized door according to claim 1, wherein the opening angle, 1, is between 5 and 40, further comprising a second series of sensors (3.j, with j=1 to m), wherein m2, which are distributed on the second main surface of the shutter, along and on or adjacent to the leading edge, having a second opening angle, 1, measured on a plane (X1, X3) comprising X1, and normal to the plane (X1, X2), and wherein the controller is configured to receive and treat signals from each of the m sensors of the second series in the same way as it treats the signals from the n sensors of the first series.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0038] For a fuller understanding of the nature of the present invention, reference is made to the following detailed description taken in conjunction with the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0052] As illustrated in
[0053] The shutter comprises a first and second main surfaces separated from one another by a thickness of the shutter. The shutter further comprises a leading edge 1L substantially parallel to the distal transverse edge 20D of the area. The motorized door comprises a motorized driving mechanism 5 suitable for moving the leading edge 1L of the shutter along the longitudinal axis, X1, between an open position, (x1,0), wherein the leading edge is adjacent to the proximal transverse edge and a closed position, (x1,1), wherein the leading edge contacts the distal transverse edge. The leading edge can move in a first direction 1 to close said area and in a second direction 2 to open said area (cf. arrows 1 & 2 in
[0054] The shutter can be a flexible shutter in the form of a flexible fabric or curtain, and, as shown in
[0055] In some embodiments, the deformable shutter comprises rigid panels hinged to one another parallel to the transverse axis, X2, and the motorized driving mechanism 5 drives the rotation of an axle about which the hinged panels rotate and change direction. For example, radial pins or teeth in the axle may cooperate with openings within the hinges between panels to ensure a slip-free movement of the deformable shutter. Alternatively, cables or chains can be used to drive the movement of the shutter.
[0056] In alternative embodiments, a third type of shutter in the form of a rigid panel is used. In these embodiments, the motorized driving mechanism 5 drives the rotation of an axle which moves the rigid shutter in the plane of the area in the first and second directions.
[0057] In case of a vertical area 20 as illustrated in
[0058] A motorized door according to the present invention comprises a first series of n sensors (3.i, with i=1 to n), wherein n2, distributed on the first main surface of the shutter, along the leading edge. The motorized door comprises a controller to receive signals from each of the n sensors and wherein the controller is configured to instantly stop the movement of the leading edge in the first direction 1 when an accidental obstacle is detected by any one of the sensors,
[0059] The present invention is characterized in that each sensor 3.i of the first series of n sensors comprises an ultrasonic emitter/receiver unit 8.i configured for emitting an ultrasonic beam along a central sensor axis 6.i. The sensors 3.i are mounted on the first main surface of the shutter on or adjacent to the leading edge 1L and oriented such that the central sensor axis 6.i forms an opening angle, 1, with the plane (X1, X2) that is comprised between 5 and 70. This opening angle 1, as schematically illustrated in
[0060] The emitter/receiver unit 8.i is suitable for detecting and communicating to the controller, the presence within the ultrasonic beam of an obstacle and the instantaneous distance, di(t), of the obstacle to the corresponding sensor 3.i.
[0061] In some embodiments, the opening angle, 1, is preferably comprised between 5 and 30. In other embodiments, as will be illustrated below, 1 can have a larger value and can be comprised between 40 and 65, preferably between 50 and 60.
[0062] An ultrasonic emitter/receiver unit 8.i is known to transmit a short burst of ultrasonic soundwave which is reflected by the presence of an obstacle. A controller then measures the time for the echo to return to the sensor and computes the distance from the sensor to the obstacle using the time-of-flight principle and applying the speed of sound in the medium. As the leading edge is movingoften at a high velocitywhile the sensors emit and receive ultrasonic waves, the Doppler effect is also taken into account in order to determine the presence of an obstacle and also its possible motion and direction of such motion.
[0063] The controller according to the invention is configured to continuously or sequentially perform for each sensor 3.i the following steps: [0064] monitor the instantaneous distance, di(t), of an obstacle to the sensor 3,i as the leading edge is moving from said open position (x1,0) to said closed position (x1,1), [0065] continuously or sequentially compare the instantaneous distances, di(t), of said obstacle with a value of a threshold distance, dt(x1), and [0066] instantly stop the movement of the leading edge in the first direction 1 when the instantaneous distance di(t) of an obstacle from said sensor is lower than the threshold distance, dt(x1).
[0067] In some embodiments, after detecting an accidental obstacle, the controller is configured to reverse the movement of the leading edge into the second direction 2 after having instantly stopped the movement thereof in the first direction 1.
[0068] The controller can either be a single controller used for all sensors of the series of n sensors or alternatively, each sensor can have its proper controller to control and read-out the signals of the sensor. If a single controller is used, a fast multiplexer can be used to switch between the sensors and control and read-out each sensor in sequence.
[0069] Defining a threshold distance is necessary for the controller to be able to distinguish between accidental obstacles and non-accidental obstacles. A non-accidental obstacle is an obstacle which presence at a given position is expected. A typical example of a non-accidental obstacle is the floor which forms the distal transverse edge of a vertical door. Another example is any piece of furniture or piece of architecture which stands in the proximity of the door, but represents no threat to the functioning of the shutter. A non-accidental obstacle will be detected by the sensors, but must be treated by the controller as a non-accidental obstacle. One way of excluding non-accidental obstacles from consideration is to vary the value of the threshold distance, dt(x1), as a function of the value, x1, of the distance of the leading edge to the distal transverse edge. For example, the distance of the floor to the leading edge of a shutter of a vertical door will always be equal to the instant value of x1(t) at any time. One way to exclude the return signal emitted by the floor during the closing of the shutter is to set the value of the threshold distance, dt(x1), as smaller than the value of x1 at any time (dt(x1)<x1(t)). The same applies to any other non-accidental obstacle which may return a signal during the closing of the shutter. In
[0070] In embodiments, the threshold distance dt(x1) can be a table expressing the threshold distance dt(x1) for a number of values of x1 or dt(x1) can be expressed as a mathematical function. The table or mathematical function can be stored in the memory of the controller In
[0071] As discussed above, the value of the threshold distance, dt(x1) of the sensors, can vary with the value of the instantaneous distance, x1(t). In some embodiments, dt(x1)<x1(t)+x1, wherein x1 is the distance between the sensor and the leading edge measured along X1.
[0072] In alternative embodiments, the instantaneous distances, di(t) of one sensor is compared with the instantaneous distances, di(t) of another sensor. In this case, the value of a threshold distance dt(x1) has to be construed as a value of di(t) measured with another sensor located on the leading edge. As long as two sensors measure the same instantaneous distance di(t), resulting from for example a reflection of the ultrasonic beam by the floor, no accidental obstacle is detected. If however a sensor measures an instantaneous distance di(t) that is lower than an instantaneous distance measured with another sensor, this indicates that an accidental obstacle is detected.
[0073] In some embodiments, as illustrated in
[0074] As known in the art, the ultrasonic beam emitted by the ultrasonic emitter/receiver unit 8.i has a specific three dimensional radiation or beam pattern. The beam pattern depends on the characteristics of the emitter such as the size and shape of the vibrating surface generating the ultrasonic waves and the frequency of vibration. The sound pressure level is the highest along the central sensor axis 6.i. The sound pressure level along an axis decreases with increasing values of an angle formed by said axis with the central sensor axis 6.i. An example of a 2D polar plot resulting from a single plane cut through the 3D beam pattern is shown in
[0075] As the ultrasonic beam does not necessarily progress along a circular shaped cone but can for example form an elliptical cone, two sound pressure half angles 1 and 2 are generally defined by measuring the sound pressure half-angle in two orthogonal planes and determining for each plane the sound pressure half-angle with respect to the central sensor axis where the sound pressure is reduced by a factor of 2. Manufacturers of ultrasonic sensors generally provide the values of the characteristic sound pressure half angles 1 and 2. Sometimes, instead of the half-angle a full angle (=2) is specified by the manufacturer. In the present description, a half angle, , is used.
[0076] In
[0077] Typically, the first sound pressure half-angle 1 as measured in the above defined plane (X1i, 6.i) is comprised between 15 and 45. In preferred embodiments, the sound pressure half-angle, 1, is comprised between 20 and 35.
[0078] In embodiments according to the invention, the sound pressure half-angle, 1, is greater than or equal to 1 (i.e., 11) as shown for example on
[0079] The second sound pressure half-angle, 2, measured long plane (X2(x1), 6.i) is preferably comprised within 25 and 65. The minimum required value of the second sound pressure half-angle, 2, depends on the number, n, of sensors used for a given door width and the spacing between two sensors. A larger distance between two sensors requires a larger value of angle 2, for preventing any blind spots between the acoustic expansion cones of two adjacent sensors, 8.i and 8.i+1. Generally, the 2 angle value is fixed by the sensor manufacturer and the number of sensors n is then determined by calculation taking into account the width of the door.
[0080] The ultrasonic sensors are further characterized by a maximum detection range MR, which is preferably at least 2 m, more preferably at least 3 m. If an obstacle is located at a distance from the sensor that is larger than the specified maximum detection range, it will not be detected. Typically the maximum range of sensors suitable for the present invention is comprised between 2 m and 5 m.
[0081] Examples of sensors comprising ultrasonic emitter/receiver units that can be used for the current invention are ultrasonic sensors used in the car industry as parking sensors. For example ultrasonic sensors provided by the company Bosch operate at a frequency of about 48 kHz and have a typical detection range from 20 cm up to 4.5 m. Such sensors have a sound pressure half-angle in a first direction of 30 (also named vertical opening angle) and sound pressure half angle in a second direction of 60 (also named horizontal opening angle).
[0082] The maximum detection distance, L1, from the area 20, ahead of the reference surface (defined as the main surface of the shutter holding a sensor), and measured along a direction parallel to the axis, X3, for detecting an accidental obstacle depends on the opening angle, 1, and the sound pressure half-angle, 1. In
[0083] In embodiments according to the invention, 20<1+1<90 and 30<11<50. In preferred embodiments, 25<1+1<60 and 10<11<40. More preferably, 0<11<10.
[0084] In the embodiment of
[0085] In some embodiments according to the invention, the motorized door further comprises a second series of sensors (3.j, with j=1 to m), wherein m2, similar to the sensors of the first series as defined above and which are distributed on the second main surface of the shutter, along and on or adjacent to the leading edge. In
[0086] A
[0087] Another example where both a first series and a second series of sensors are mounted on either sides of the leading edge 1L is shown in
[0088] In
[0089] The examples shown in
[0090] In embodiments according to the invention, the central axis 6.i of each sensor is generally, as shown in
[0091] In some embodiments, the motorized door comprises a detector for determining the instantaneous distance, x1(t), of the leading edge (1L) to the distal transverse edge 20D. This detector is configured for communicating this distance to the controller. In this way, based on the received information of x1(t) the corresponding threshold distance dt(x1) can be selected.
[0092] In some embodiments, a warning threshold distance dw(x1) is defined with dw(x1)>dt(x1), as illustrated in
[0093] By comparing successive measurements of the distance separating a detected obstacle and the moving leading edge of the shutter, the controller can determine whether such detected obstacle moves towards or away from the moving leading edge. Again the Doppler effect can be used to determine the velocity and direction of displacement of a moving obstacle. The stopping of the shutter may not be triggered in case the detected obstacle does not move towards the leading edge, although it has been detected within the threshold distance, dt(x1), of the sensors.
[0094] Unlike the motorized doors of the prior art, a motorized door according to the present invention comprises a detection system which allows: [0095] the detection of accidental obstacles located both within the plane of the opening area, as well as at a given distance from said plane; [0096] the anticipation of an potential impact before it is too late to avoid it, [0097] the free and independent definitions of detection ranges on either sides of a shutter, [0098] the distinction between accidental and non-accidental obstacles, thus limiting non-justified interruption of the closing of a shutter; [0099] the distinction between potentially dangerous and innocuous accidental obstacles detected by the sensors, with respect to the instant position of the leading edge, as well as the moving velocity and direction of such obstacle.