MODULATION OF VANE END SERRATIONS

Abstract

A stator vane including a vane root, a vane tip, a leading edge extending between the root and the tip, the leading edge having a serrated profile having a succession of teeth and of troughs each having an amplitude and a thickness, wherein a series of at least three teeth and three consecutive troughs starting from the vane root and/or from the vane tip have a growing amplitude and/or thickness.

Claims

1. A stator vane comprising: a vane root, a vane tip, a leading edge extending between the root and the tip, the leading edge having a serrated profile having a succession of teeth and of troughs each having an amplitude and a thickness, wherein a series of at least three teeth and three consecutive troughs starting from the vane root and/or from the vane tip have a growing amplitude and/or thickness.

2. The vane according to claim 1, wherein the series comprises at least four teeth and four troughs or extends between 20 and 50% of the length of the vane.

3. The vane according to claim 1, wherein the serrated profile is sinusoidal and wherein, within the series the amplitude and/or the thickness of the teeth and of the troughs is combined with a linear, parabolic, sinusoidal or exponential function.

4. The vane according to claim 1, wherein the serrated profile is expressed in the following form:
c(r)=c.sub.0+h.Math.sin(2r/) wherein c.sub.0 is the reference chord, h the amplitude and the wavelength of the undulations and r the radius and wherein, within the series, the amplitude and/or the thickness of the teeth and of the troughs is combined with a linear function so that the profile is expressed within said series: c(r)=c.sub.0+h.Math.sin(2r/).Math.K.Math.r where K is a constant, or a parabolic function so that the profile is expressed within said series:
c(r)=c.sub.0+h.Math.sin(2r/).Math.L.Math.r.sup.2 where L is a constant, or a sinusoidal function so that the profile is expressed within said series:
c(r)=c.sub.0+h.Math.sin(2r/)/sin(M/2.Math.r) where M is a constant, or an exponential function so that the profile is expressed within said series:
c(r)=c.sub.0+h.Math.sin(2r/).Math.exp(N.Math.r) where N is a constant.

5. The vane according to claim 1, wherein the vane is made of composite material.

6. The vane according to claim 1, wherein the amplitude of the first trough or of the first tooth from the tip or from the root of the vane is nonzero.

7. A straightener ring comprising a plurality of vanes according to claim 1, the vanes being distributed circumferentially around a hub.

8. A turbomachine or test bed comprising a vane according to claim 1.

Description

PRESENTATION OF THE FIGURES

[0036] Other features, aims and advantages of the invention will be revealed by the description that follows, which is purely illustrative and not limiting, and which must be read with reference to the appended drawings, in which:

[0037] FIG. 1 shows a schematic illustrating the quantities defining a serrated profile,

[0038] FIGS. 2 and 3 illustrate a portion of a stator vane with a serrated profile, and an enlargement of it,

[0039] FIG. 4 illustrates a portion of a stator vane with a serrated profile conforming to an embodiment of the invention,

[0040] FIG. 5 illustrates a sinusoid,

[0041] FIGS. 6 to 9 illustrate sinusoids combined with different functions within the scope of the invention.

DETAILED DESCRIPTION

[0042] Placing the following within the scope of a portion of a turbomachine, typically a flow path which could be equivalent to a secondary flow path of a turbofan with a straightener (OGV) disposed at the fan outlet. It can therefore be the scope of a test bed, for example for single-entry straighteners or any other type of test bed in which a fixed vane is used. Such a test bed is for example a partial engine allowing for example the validation of the data on phenomena representative of those occurring customarily in the secondary flow path of a complete engine.

[0043] FIG. 4 illustrates a portion of a vane 100 comprising a vane root 110 at one end, which is typically a radially internal end of the vane 100. The vane root 110 attaches to a hub 200, axially symmetrical around a longitudinal axis, which corresponds to a main axis of rotation of the portion of the turbomachine. The hub 200 generally forms a part of the primary body of a turbofan. The vane 100 extends in a radial direction Y with respect to the hub 200 (each vane therefore has its own radial direction Y).

[0044] At another, radially external, end, the vane 100 is attached to a casing 250 by a vane tip 115.

[0045] To form the flow path V, an interior platform 220 can be provided radially beyond the hub 200, which has no aerodynamic function.

[0046] The vane 100 has a profiled shape to straighten the flow, with in particular a pressure side and a suction side. The vane 100 root 110 can have a shape continuing the pressure side and the suction side.

[0047] The vane 100 comprises a serrated leading edge 120, that is one which has undulations in the form of an alternation of teeth 122 and of troughs 124, with for example a sinusoidal pattern as described in the introduction.

[0048] The vane 100 can be made of metal or of composite material (resin matrix with reinforcements, typically of carbon).

[0049] In order to protect the serrated profile, one objective of the invention is to relieve mechanically the teeth and troughs where stresses are the highest.

[0050] To this end, as illustrated in FIG. 4, a series 300 of at least three teeth 122 and three consecutive troughs 124, starting from the vane root 110 and/or from the vane tip 115. In other words, this series 300 comprises the serrations closest to the edge of the flow path V.

[0051] In this series, the amplitude of the teeth 122 and of the troughs 124 decreases when approaching the vane root 110 or the vane tip 115. Alternately or in addition, it is the thickness of the leading edge 120 that increases when approaching the vane root 110 or the vane tip 115.

[0052] This series 300 can be located at the vane tip 115 and/or and the vane root 110.

[0053] The amplitude is defined as the distance between the peaks (of the tooth or of the trough) with respect to a straight profile. It therefore corresponds to the h sin(2r/) of the formula given in the introduction.

[0054] The thickness is defined at the straight profile (i.e. for a zero tooth or trough amplitude). In fact, the thickness of the vane 100 is variable between upstream and downstream of the vane: it is for example thinner at the peas of the teeth 122 than at the peaks of the troughs 124.

[0055] Such a vane 100 allows distributing the load by smoothing the stress over several serrations.

[0056] Hereafter in the application, only reduction in amplitude will be discussed, which can be replaced with increase in thickness.

[0057] To ensure this continuity, the reduction in amplitude can be governed by formulas.

[0058] Recall the placement in the scope of a vane 100 of which the serrated profile is defined by the following shape:

c(r)=c.sub.0+h.Math.sin(2r/)

[0059] Where c.sub.0 is the reference chord, h the amplitude and the wavelength of the undulations and r the radius. By radius is meant the positioning along the leading edge 120 (which extends radially from the longitudinal axis, hence the term radius). It is assumed that r=0 signifies that the location is against the edge of the flow path V, either at the vane tip 115 or at the vane root 110.

[0060] The equation is conceptually simplified by considering that is an arbitrarily fixed constant.

[0061] This regular sinusoidal profile Ps is illustrated in FIG. 5.

[0062] Several embodiments allow the serrations in the series 300 to be modulated.

[0063] In one embodiment illustrated in FIG. 6, the reduction occurs according to a linear function. The profile PI in the series 300 is then expressed in the following form:

c(r)=c.sub.0+h.Math.sin(2r/).Math.K.Math.r [0064] where K is a constant selected depending on the desired speed of reduction.

[0065] In one embodiment illustrated in FIG. 7, the reduction occurs according to a parabolic function. The profile Pp is then expressed in the following form:

c(r)=c.sub.0+h.Math.sin(2r/).Math.L.Math.r.sup.2 [0066] where L is a constant selected depending on the desired speed of reduction.

[0067] In one embodiment illustrated in FIG. 8, the reduction occurs according to a sinusoidal function. The profile Pc is then expressed in the following form:

c(r)=c.sub.0+h.Math.sin(2r/).Math.sin(M/2.Math.r) [0068] where M is a constant selected depending on the desired speed of reduction.

[0069] In one embodiment illustrated in FIG. 9, the reduction occurs according to an exponential function. The profile Pe is then expressed in the following form:

c(r)=c.sub.0+h.Math.sin(2r/).Math.exp(N.Math.r) [0070] where N is a constant selected depending on the desired speed or reduction.

[0071] Any continuous function strictly decreasing in the direction of the root 110 or of the tip 115 of the vane is usable in practice.

[0072] Preferably, the first tooth 122 or the first trough 124 is prevented from having zero amplitude, because that would only carry the load over to the next tooth or trough. To this end, it is sufficient to integrate a slight offset, of the type r-r0, into the equations given above.

[0073] In one embodiment, the series 300 comprises four, or even five troughs and five successive teeth.

[0074] In one embodiment, the series 300 extends between 20 and 50% of the length of the vane 100 into the flow path.

[0075] It is possible to combine the variations of amplitude and thickness, so as to create a vane 100 profile that is three-dimensionally variable.

[0076] In addition to a turbomachine, this vane 100 can be mounted within the scope of a test bed or of a test turbomachine.