Conveyed-object discharge device
10308442 ยท 2019-06-04
Assignee
Inventors
Cpc classification
B65G23/08
PERFORMING OPERATIONS; TRANSPORTING
B65G13/07
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G13/07
PERFORMING OPERATIONS; TRANSPORTING
B65G47/54
PERFORMING OPERATIONS; TRANSPORTING
B65G23/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A discharge device is constructed so that, when conveyance destinations for a preceding conveyed object and a closely spaced succeeding conveyed object are different, the objects can be conveyed without stopping the conveyance of the succeeding conveyed object. The device has: a) discharge members that extend and retract between a plurality of conveying bodies in a main conveying conveyor, come into contact with a conveyed object when the discharge members extend between the conveying bodies, and impart a conveying force to the conveyed object, the force being in a direction different from that of the conveying bodies; b) a base member that supports the discharge members; and c) a and base swinging unit that swings the base member. By swinging the base member, it is possible to make the discharge members on the upstream side and the downstream side in the conveyance direction individually extend and retract between the conveying bodies.
Claims
1. A conveyed-object discharge device for discharging a conveyed object, comprising: a main conveying conveyer defining part of a main conveying passage, the conveyed object being discharged from the main conveying conveyor, the main conveying conveyor including a plurality of conveying bodies, the plurality of conveying bodies coming into contact with the conveyed object to impart a conveying force to the conveyed object, the plurality of conveying bodies being disposed within a predetermined space; a plurality of discharge members comprising a first group of discharge members disposed in one region and a second group of discharging members disposed in another region, the plurality of discharge members extending and retracting between the plurality of conveying bodies, the plurality of discharge members coming into contact with the conveyed object when the plurality of discharge members extend between the conveying bodies, the plurality of discharge members actively driven by a driving source and thereby imparting a conveying force to the conveyed object, the conveying force being in a direction different from that of the conveying force imparted by the conveying bodies; a base member supporting the plurality of discharge members; and a posture changing unit changing a posture of the base member, wherein the conveying bodies are rollers, and wherein at least one of the discharge members includes a support member having two rollers, the two support member rollers having one of the conveying bodies therebetween.
2. The conveyed-object discharge device according to claim 1, wherein the posture changing unit changes the posture of the base member into a tilted posture.
3. The conveyed-object discharge device according to claim 1, wherein the support member rollers are rotated by power, the support member rollers being disposed so as to be tilted with respect to the conveyance direction of the main conveying conveyor.
4. The conveyed-object discharge device according to claim 3, wherein one of the support member rollers disposed on an outer edge side of a discharge trajectory has a higher rotational speed than a rotational speed of one of the support member rollers disposed on an inner edge side of the discharge trajectory, the discharge trajectory being formed when the conveyed object is discharged.
5. The conveyed-object discharge device according to claim 3, wherein the driving source comprises a rotator, and a plurality of pulleys provided on the rotator, and wherein a belt is wound between each of a plurality of the support member rollers and a corresponding one of the plurality of pulleys to rotate the plurality of the support member rollers by the rotator.
6. The conveyed-object discharge device according to claim 5, wherein the rotator is a motor-incorporating roller that incorporates a motor in a roller body, and wherein the pulleys are annular grooves formed on an outer periphery of the roller body.
7. The conveyed-object discharge device according to claim 6, wherein the annular grooves have different depths, and the annular groove corresponding to one of the support member rollers disposed on an outer edge side of a discharge trajectory has a shallower depth than a depth of an annular groove corresponding to one of the support member rollers disposed on an inner edge side of the discharge trajectory, the discharge trajectory being formed when the conveyed object is discharged.
8. The conveyed-object discharge device according to claim 1, wherein the conveyed-object discharge device comprises a follower member that moves together with the posture change of the base member, and a guide member that comes into contact with the follower member when the follower member moves.
9. The conveyed-object discharge device according to claim 1, wherein the conveyed-object discharge device comprises upstream side discharge members disposed on the upstream side in the flow direction of the main conveying passage, and downstream side discharge members disposed on a downstream side in the flow direction of the main conveying passage, and the upstream side discharge members and the downstream side discharge members can take the following postures: (1) a posture in which the upstream side discharge members and the downstream side discharge members extend between the conveying bodies; (2) a posture in which the upstream side discharge members and the downstream side discharge members retract between the conveying bodies; (3) a posture in which the upstream side discharge members extend between the conveying bodies, and the downstream side discharge members retract between the conveying bodies; and (4) a posture in which the upstream side discharge members retract between the conveying bodies, and the downstream side discharge members extend between the conveying bodies.
Description
BRIEF DESCRIPTION OF DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
(16) An embodiment of the present invention will now be described with reference to the drawings.
(17) As illustrated in
(18) As illustrated in
(19) As illustrated in
(20) As illustrated in
(21) The bases 7A, 7B have placing portions 7a placed on a floor surface, and erecting vertical portions 7b. The bases 7A, 7B have a configuration so as to bend a substantially rectangular plate member. As illustrated in
(22) Supporting portions 13 are provided at both ends of the vertical portion 7b. Each supporting portion 13 is a portion that supports a fixing shaft 55 (56) of each of raising and lowering motor-incorporating rollers 40, 41 of the raising and lowering mechanism 12 described later. In addition, the vertical portion 7b has guides 19a, 19b adjacent to the supporting portions 13. The guides 19a, 19b are portions that configure a continuous line on the upper and lower sides of the erecting vertical portion 7b, and are opposite to each other.
(23) The moving unit 21 will now be described with reference to
(24) The moving unit 21 has a base member 8, discharge members 9, and short-roller driving rollers 10 (rotators), which are integrated.
(25) As illustrated in
(26) Each longitudinal member 8a is an elongated plate-shaped member, and has a plurality of holes 14 with an equal space along the longer direction. In addition, near both ends of the longitudinal member 8a, pressing members (follower members) 32, 33 are provided. The pressing members 32, 33 are members projecting from the longitudinal member 8a. When the base member 8 is swung to change its posture, the pressing members 32, 33 move together with the base member 8.
(27) The two longitudinal members 8a having such a configuration are disposed in parallel so as to be opposite to each other. When the two longitudinal members 8a are disposed in parallel, the pressing members (follower members) 32, 33 project to outside. In addition, the two longitudinal members 8a are coupled and fixed by the plurality of lateral members 8b. The lateral members 8b are members having horizontal placing surfaces 16, and are disposed with an equal space along the longer direction of the longitudinal members 8a.
(28) On the placing surface 16 of each lateral member 8b, a plurality of discharge members 9 are provided along the longer direction of the lateral member 8b. The discharge members 9 include short rollers 17 rotating about horizontal axes, and support bases 23 supporting the short rollers 17. The support bases 23 are fixed to the placing surface 16 of the lateral member 8b by fixing means, such as screwing. The short rollers 17 are rotatably supported by shafts 17a fixed to the support bases 23. The shafts 17a are tilted at e.g., 15 to 45 with respect to the longer direction of the lateral member 8b. That is, the discharge members 9 are fixed so as to be tilted at a predetermined angle with respect to the lateral member 8b of the base member 8. In addition, the short rollers 17 deviate from above the placing surface 16 of the lateral member 8b, seen in plan view.
(29) As illustrated in
(30) The lateral members 8b may have the same number of the discharge members 9 provided, and the number of the discharge members 9 can be larger toward the upstream side in conveyance direction A, and can be smaller toward the downstream side in conveyance direction A. That is, since the discharge members 9 on the opposite side of the discharge direction are harder to come into contact with the conveyed object 25 as the conveyed object 25 is moved toward the downstream side, the discharge members 9 in that region can be omitted, and the number of the discharge members 9 provided can be smaller from the upstream side toward the downstream side. For example, when the region in which the discharge members 9 are provided is seen in plan view, the number of the discharge members 9 may be smaller from four to three, two, and one so as to configure a triangle.
(31) Each hole 14 of each longitudinal member 8a supports a shaft 10a of each short-roller driving roller 10. That is, through each hole 14, the shaft 10a of the short-roller driving roller 10 is inserted. As illustrated in
(32) At least one of the plurality of short-roller driving rollers 10 is a driving roller (motor-incorporating roller)/driving source, and the others are follower rollers. The short-roller driving rollers 10 are coupled by belts, and the power of the driving roller is transmitted to the follower rollers. Thus, when the driving roller/driving source is actively driven, all the short-roller driving rollers 10 rotate together.
(33) The short-roller driving rollers 10 are disposed immediately below the short rollers 17 of the discharge members 9 provided on the lateral members 8b. The shafts 17a of the short rollers 17 are tilted with respect to each short-roller driving roller 10 at 15 to 45, seen in plan view, and the direction of the short rollers 17 and the direction of the short-roller driving roller 10 are different. In addition, on the short rollers 17 and the grooves 18a to 18d of the short-roller driving roller 10 immediately therebelow, belts 11a to 11d (
(34) The rotational speed of the short roller 17 on which the belt 11a is wound is the lowest, and the rotational speed of the short roller 17 on which the belt 11d is wound is the highest. That is, the belt 11a is wound on the deepest groove 18a in the short-roller driving roller 10, and the belt 11d is wound on the shallowest groove 18d in the short-roller driving roller 10. The outer peripheral length of the shallow groove is longer than the outer peripheral length of the deep groove. Thus, the belt traveling distance per rotation of the shared short-roller driving roller 10 is longer toward the belt wound on the shallow groove. That is, the short roller rotation amount per unit time is larger toward the short roller 17 on which the belt whose traveling distance is long is wound, so that the rotational speed of the short roller 17 is high.
(35) The conveyed object 25 (
(36) When two belts 11a (11b to 11d) are wound on two short rollers 17 of each discharge member 9a, the discharge member 9a receives downward forces from the belts 11a (11b to 11d). However, as described above, each short roller 17 projects from both sides of each lateral member 8b, and the forces received from the two belts 11a (11b to 11d) apply to both sides of the lateral member 8b for balancing. Thus, the discharge member 9a is equally pressed against the lateral member 8b. That is, the discharge member 9a is stably supported by the lateral member 8b.
(37) The rotational driving of each short-roller driving roller 10 is controlled by a control device, not illustrated. That is, the rotation of the short rollers 17 is controlled by the control device, not illustrated.
(38) The base member 8, the discharge members 9, and the short-roller driving rollers 10 are integrated to configure the moving unit 21.
(39) The raising and lowering mechanism 12 will now be described. The raising and lowering mechanism 12 is a mechanism that swings the base member 8 and changes the posture thereof. Thus, the raising and lowering mechanism 12 is a swinging unit and posture changing unit.
(40) The raising and lowering mechanism 12 illustrated in
(41) As illustrated in
(42) In each of the raising and lowering motor-incorporating rollers 40, 41, the speed reducer 52 having a standard speed reduction ratio is adopted. In addition, each of the raising and lowering motor-incorporating rollers 40, 41 includes a resisting member therein to stabilize the posture of the base member 8 (fixing unit 20). Further, each of the raising and lowering motor-incorporating rollers 40, 41 includes cover members 70, 71 having a special shape.
(43) That is, the tubular body 50 is a member opened at both ends, the both ends being sealed by the cover members 70, 71. Between the cover member 70 and the fixing shaft 55, a bearing 72 is interposed. Between the cover member 71 and the fixing shaft 56, a bearing 73 is interposed. The cover members 70, 71 rotate together with the tubular body 50, and the fixing shafts 55, 56 do not rotate.
(44) The cover members 70, 71 have a special shape, and have an eccentric configuration, as illustrated in
(45) As illustrated in
(46) Each of the fixing shafts 55, 56 of each of the raising and lowering motor-incorporating rollers 40, 41 extends through the ring 76, and is mounted on each supporting portion 13 of each base 7 of the fixing unit 20.
(47) The two raising and lowering motor-incorporating rollers 40, 41 can be individually independently rotated and synchronously rotated by the control device, not illustrated.
(48) When the raising and lowering motor 40 (41) is rotated, the inner wall of the hole 76a of the ring 76 is pressed onto the circular projection 75, and the ring 76 is swung about the shaft inserted through the hole 78. As a result, the height of the shaft inserted through the hole 78 is changed to change the height of the base member 8 (moving unit 21).
(49) The ring 76 and the circular projection 75 are a type of cam, and the rotation of the circular projection 75 changes the height of the connecting portion to the base member 8.
(50) A pair of rings 76 connected to the raising and lowering motor-incorporating roller 40 are connected to one end of the base member 8, and a pair of rings 76 connected to the raising and lowering motor-incorporating roller 41 are connected to the other end of the base member 8.
(51) The two raising and lowering motor-incorporating rollers 40, 41 are synchronously rotated, and as illustrated in
(52) Only one of the raising and lowering motor-incorporating rollers 40, 41 is rotated, and as illustrated in
(53) By rotating only one of the raising and lowering motor-incorporating rollers 40, 41, the base member 8 of the moving unit 21 is swung.
(54) Further, from the states illustrated in
(55) When the moving unit 21 is raised, the short rollers 17 of the discharge members 9 extend (raise) upwardly of the conveying plane 4 of the rollers 5. In addition, when the moving unit 21 is lowered, the short rollers 17 retract (lower) downwardly of the conveying plane 4 of the rollers 5.
(56) Thus, when the discharge members disposed on the upstream side in the flow direction of the main conveying passage are upstream side discharge members, and the discharge members disposed on the downstream side in the flow direction of the main conveying passage are downstream side discharge members, the upstream side discharge members and the downstream side discharge members can take the following postures:
(57) (1) a posture in which the upstream side discharge members and the downstream side discharge members extend upward between the rollers 5 (a state in which the base member 8 takes the horizontal posture, and the discharge members are raised);
(58) (2) a posture in which the upstream side discharge members and the downstream side discharge members retract between the rollers 5 (a state in which the base member 8 takes the horizontal posture, and the discharge members are lowered);
(59) (3) a posture in which the upstream side discharge members extend upward between the rollers 5 and the downstream side discharge members retract between the rollers 5 (a state in which the base member 8 takes the tilted posture, the upstream side discharge members raise, and the downstream side discharge members lower); and
(60) (4) a posture in which the upstream side discharge members retract between the rollers 5 and the downstream side discharge members extend upward between the rollers 5 (a state in which the base member 8 takes the tilted posture, the upstream side discharge members lower, and the downstream side discharge members raise).
(61) When the base member 8 is changed from the horizontal posture to the tilted posture, and when the base member 8 is changed from the tilted posture to the horizontal posture, the base member 8 is swung.
(62) When only the raising and lowering motor-incorporating roller 40 is driven to raise and lower only the portion on the upstream side of the moving unit 21, the pressing members 32 provided in the base member 8 (longitudinal members 8a) of the moving unit 21 move along the guides 19a provided in the bases 7 (vertical portions 7b) of the fixing unit 20. Thus, the posture of the moving unit 21 becomes stable.
(63) The conversion unit including the circular projection 75 and the ring 76 can be replaced with another configuration. For example, as the conversion unit a cam mechanism, a crank mechanism, a link mechanism, a rack and pinion, and a screw can be adopted.
(64) The operation of the conveyor apparatus 1 will now be described.
(65) On the upstream side and the downstream side in conveyance direction A of the conveyor apparatus 1, other conveyance conveyors, not illustrated, are adjacently disposed to configure a main conveying passage 15 conveying the conveyed object 25 (
(66) That is, by creating a state in which the base member 8 takes the horizontal posture and the discharge members raise, the conveyed object 25 and a conveyed object 26 can be continuously discharged laterally from the main conveying passage 15.
(67) By creating a state in which the base member 8 takes the horizontal posture and the discharge members lower, the conveyed objects 25, 26 can be continuously conveyed along the main conveying passage 15.
(68) By creating a state in which the base member 8 takes the tilted posture, the upstream side discharge members raise, and the downstream side discharge members lower, while the preceding conveyed object 25 is straightly moved on the downstream side, the succeeding conveyed object 26 can be received on the upstream side to be discharged laterally.
(69) By creating a state in which the base member 8 takes the tilted posture, the upstream side discharge members lower, and the downstream side discharge members raise, while the preceding conveyed object 25 is discharged laterally on the downstream side, the succeeding conveyed object 26 can be received on the upstream side to be straightly moved.
(70) For example, as illustrated in
(71) In this embodiment, the base member 8 takes the tilted posture, the upstream side discharge members raise, and the downstream side discharge members lower. As a result, as illustrated in
(72) The conveyed object 25 is moved onto the short rollers 17 of the upstream side discharge members.
(73) Then, the raising and lowering mechanism 12 is operated, so that the base member 8 is swung to be changed the posture into a state in which, as illustrated in
(74) Thus, as illustrated in
(75) In addition, the succeeding conveyed object 26 is conveyed on the main conveying conveyor 2 following the preceding conveyed object 25. When the conveyance destination for the succeeding conveyed object 26 is in the straight movement direction along the main conveying conveyor 2 (main conveying passage 15), the control device, not illustrated, drives the raising and lowering motor-incorporating roller 40 on the upstream side, and swings the base member 8 to change the posture, as illustrated in
(76) Thus, the discharge members 9 (short rollers 17) on the upstream side retract downwardly of the conveying plane 4 (
(77) In this way, by creating a state in which the base member 8 takes the tilted posture, the upstream side discharge members lower, and the downstream side discharge members raise, the upstream side discharge members extend between the conveying bodies, and the downstream side discharge members retract between the conveying bodies. Thus, while the preceding conveyed object 25 is discharged laterally on the downstream side, the succeeding conveyed object 26 can be received on the upstream side to be straightly moved.
(78) As illustrated in
(79) Here, in this embodiment, the base member 8 is changed into a state in which the base member 8 takes the horizontal posture and the discharge members lower. As a result, the upstream side discharge members and the downstream side discharge members retract between the conveying bodies.
(80) Specifically, the control device, not illustrated, drives the raising and lowering motor-incorporating roller 41 on the downstream side, and swings the base portion 8 to make the discharge members 9 (short rollers 17) on the downstream side retract below the conveying plane 4. Thus, the succeeding conveyed object 26 is conveyed to the downstream side along the main conveying conveyor 2 by the rollers 5.
(81) Further, as illustrated in
(82) Then, when the conveyed object 26 passes through the discharge members 9 (short rollers 17) on the downstream side, the control device, not illustrated, raises the discharge members 9 (short rollers 17) on the downstream side upwardly from the conveying plane 4.
(83) The same operation is repeated.
(84) In the described embodiment, the discharge members 9 side is changed the posture, and the raising and lowering mechanism 12 is mounted to the base member 8 supporting the discharge members 9.
(85) However, since the extension and retraction of the discharge members 9 between the conveying bodies (rollers 5) are relative, the conveying bodies (rollers 5) side may be changed the posture to extend and retract the discharge members 9 between the conveying bodies (rollers 5). In this case, the main conveying conveyor 2 side is the base member, and the raising and lowering mechanism 12 is mounted to the main conveying conveyor 2 to swing the main conveying conveyor 2.
(86) In the described embodiment, the raising and lowering mechanism 12 includes the two raising and lowering motor-incorporating rollers 40, 41, so that one end of the base member 8 is raised and lowered by one raising and lowering motor-incorporating roller 40, and the other end of the base member 8 is raised and lowered by the other raising and lowering motor-incorporating roller 41, thereby raising and lowering and swinging the base member.
(87) In place of this, the mechanism that raises and lowers the base member and the mechanism that swings the base member may be separately provided.
(88) For example, the base member may be swung about a pin, and may be swung by a base member-swinging motor.
(89) In addition, the base member may be raiseable and lowerable along the guides, and raising and lowering motors may be separately provided to raise and lower the base member.
EXPLANATION OF REFERENCE SIGNS
(90) 2: Main conveyor (main conveying conveyor) 3: Conveyed-object discharge device 5: Roller (conveying body) 8: Base member 9: Discharge member 10: Short-roller driving roller (rotator) 11: Belt 12: Raising and lowering mechanism (base swinging unit) 15: Main conveying passage 17: Short roller 18a to 18d: Annular groove (pulley) for the short-roller driving roller 25: Preceding conveyed object 40, 41: Raising and lowering motor-incorporating roller 75: Circular projection (conversion unit) 76: Ring (conversion unit)