Fuel property estimation device
10309324 ยท 2019-06-04
Assignee
Inventors
- Takashi Hotta (Susono, JP)
- Kazuhisa Mogi (Susono, JP)
- Koji Kitano (Susono, JP)
- Satoshi Taniguchi (Numazu, JP)
Cpc classification
F02D2200/0612
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D2200/0611
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1456
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
This fuel property estimation device is used in an internal combustion engine that uses a mixed fuel of three kinds of fuel and includes a first sensor that outputs a signal responsive to a physical property of the fuel in a fuel route and a second sensor outputs a signal responsive to an oxygen concentration of exhaust gas. This device measures a physical property value of the mixed fuel based on a first sensor signal, and calculates an air-fuel ratio value at stoichiometric combustion state using feedback of a second sensor signal. This device estimates a composition ratio of the mixed fuel based on the measured physical property value and the calculated air-fuel ratio value by referring to a relationship between the composition ratio of the mixed fuel and the physical property value and a relationship between the composition ratio of the mixed fuel and a theoretical air-fuel ratio value.
Claims
1. An internal combustion engine that uses a mixed fuel of three kinds of fuel, the internal combustion engine comprising: a fuel route including a fuel pipe that connects a fuel tank and a fuel injection valve that injects the mixed fuel into an intake passage; an exhaust passage; a first sensor provided on the fuel route for outputting a signal responsive to a physical property of the mixed fuel; a second sensor provided on the exhaust passage for outputting a signal responsive to an oxygen concentration of exhaust gas in the exhaust passage; and an electronic control unit (ECU) including a computer provided with memory as a storage unit and a processor for reading and executing a program stored in the storage unit, the storage unit stores simultaneous equations including a first equation that is a linear approximation of a relationship between a composition ratio of the mixed fuel and a physical property value of the mixed fuel and a second equation that is a linear approximation of a relationship between the composition ratio of the mixed fuel and a theoretical air-fuel ratio value of the mixed fuel, the ECU configured to: measure the physical property value of the mixed fuel used in the internal combustion engine based on the signal from the first sensor; correct a mixed fuel injection amount of the fuel injection valve by feedback of the signal output from the second sensor so that combustion state of the internal combustion engine is adjusted to a stoichiometric state; calculate an air-fuel ratio value of the mixed fuel based on an intake air amount and the mixed fuel injection amount at a time when the combustion state of the internal combustion engine is adjusted to be stoichiometric using feedback of the signal from the second sensor; estimate the composition ratio of the mixed fuel used in the internal combustion engine based on the physical property value of the mixed fuel measured and the air-fuel ratio value calculated by referring to the relationship between the composition ratio of the mixed fuel and the physical property value and the relationship between the composition ratio of the mixed fuel and the theoretical air-fuel ratio value, wherein estimating the composition ratio of the mixed fuel further includes solving the simultaneous equations with respect to the composition ratio of the mixed fuel using the physical property value of the mixed fuel measured and the calculated air-fuel ratio value as parameters, and determining a solution of the simultaneous equations as the composition ratio of the mixed fuel used in the internal combustion engine; and control the fuel injection valve to set the mixed fuel ignition amount and ignition timing during an air-fuel ratio control and an ignition timing control based on the determined composition ratio of the mixed fuel.
2. The internal combustion engine according to claim 1, wherein the ECU is further configured to determine that an abnormality has occurred in at least one of the first sensor and the second sensor when a solution of the simultaneous equations is not a valid value.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF EMBODIMENTS
First Embodiment
(7) A first embodiment of the present invention will be described with reference to
(8)
(9) The intake passage 6 is provided with an air cleaner 12 at a most upstream part thereof. The intake passage 6 is also provided with an air flow meter 14 at a part downstream of the air cleaner 12, and the air flow meter 14 outputs a signal responsive to the flow rate of air introduced into the intake passage 6. The intake passage 6 is also provided with a throttle valve 16 at a part downstream of the air cleaner 12. The exhaust passage 8 is provided with a catalyst 26, which has an oxygen occlusion capability for purification of exhaust gas. The exhaust passage 8 is also provided with an air-fuel ratio sensor 28 at a part upstream of the catalyst 26, and the air-fuel ratio sensor 28 outputs a signal responsive to the oxygen concentration of the exhaust gas, or more specifically, a signal (voltage) that varies linearly with respect to a variation of the oxygen concentration of the exhaust gas.
(10) The engine 2 according to the first embodiment is an FFV engine capable of using a mixed fuel of an alcohol and a hydrocarbon fuel. In the first embodiment, the mixed fuel of an alcohol and a hydrocarbon fuel may be a mixed fuel of gasoline and methanol, a mixed fuel of gasoline and ethanol, or a mixed fuel of gasoline, methanol and ethanol. The engine 2 includes a fuel tank 30 that stores the fuel. A fuel pump 32 is provided in the fuel tank 30. The fuel pump 32 is connected to the fuel injection valve 18 by a fuel pipe 36. Fuel supplied into the fuel tank 30 is fed under pressure into the fuel pipe 36 by the fuel pump 32 and injected into the intake port through the fuel injection valve 18. A capacitance type alcohol concentration sensor 34 is installed to the fuel pipe 36.
(11) The engine 2 configured as described above is controlled by an electronic control unit (ECU) 100. Various sensors, such as the alcohol concentration sensor 34 and the air-fuel ratio sensor 28, are electrically connected to the ECU 100. The ECU 100 is a computer provided with a memory serving as storage means and a processor that reads a program stored in the memory and executes the program. The programs include a program for air-fuel ratio feedback control for appropriately keeping the oxygen occlusion amount of the catalyst 26. In the air-fuel ratio feedback control, the fuel injection amount of the fuel injection valve 18 is corrected based on the signal fed back from the air-fuel ratio sensor 28 to adjust the combustion state of the engine 2 to be stoichiometric.
(12) The memory of the ECU 100 stores programs that correspond to a theoretical air-fuel ratio value calculation unit 110, a relative dielectric constant measurement unit 112, and a fuel composition ratio estimation unit 114. The ECU 100 functions as the fuel property estimation device according to the first embodiment by the processor executing these programs. In the following, the functionality of the ECU 100 as the fuel property estimation device will be described.
(13) The theoretical air-fuel ratio value calculation unit 110 is programmed to calculate a theoretical air-fuel ratio value of the fuel currently used. The theoretical air-fuel ratio value varies depending on the fuel composition, or more specifically in the case where the fuel is a mixed fuel, the ratio between the fuel constituents of the mixed fuel. The theoretical air-fuel ratio value of each fuel constituent is as follows: the theoretical air-fuel ratio value of gasoline is 14.7, the theoretical air-fuel ratio value of methanol is 6.4, and the theoretical air-fuel ratio value of ethanol is 9.0. The theoretical air-fuel ratio value of the mixed fuel as a whole varies with the ratio between these fuel constituents. When the signal output from the air-fuel ratio sensor 28 during the air-fuel ratio feedback control indicates a voltage value that corresponds to a stoichiometry, the theoretical air-fuel ratio value calculation unit 110 determines the theoretical air-fuel ratio value of the fuel currently used by calculating the air-fuel ratio value from the intake air amount and the fuel injection amount at that time. The theoretical air-fuel ratio value calculation unit 110 inputs the calculated theoretical air-fuel ratio value A/F to the fuel composition ratio estimation unit 114.
(14) The relative dielectric constant measurement unit 112 receives a signal from the alcohol concentration sensor 34 and measures the relative dielectric constant of the fuel currently used based on the signal. The relative dielectric constant is a physical property value of the fuel and assumes a value that varies with the fuel composition, or more specifically in the case where the fuel is a mixed fuel, the ratio between the fuel constituents of the mixed fuel. The signal from the alcohol concentration sensor 34 assumes a value that varies with the relative dielectric constant of the fuel. The relative dielectric constant measurement unit 112 inputs the measured relative dielectric constant to the fuel composition ratio estimation unit 114.
(15) The fuel composition ratio estimation unit 114 estimates a methanol concentration Cm and an ethanol concentration Ce of the mixed fuel based on the theoretical air-fuel ratio value A/F calculated by the theoretical air-fuel ratio value calculation unit 110 and the relative dielectric constant measured by the relative dielectric constant measurement unit 112. The methanol concentration Cm used herein refers to the concentration (proportion) of methanol in the mixed fuel, and the ethanol concentration Ce used herein refers to the concentration (proportion) of ethanol in the mixed fuel.
(16) In the following, a relationship between the methanol concentration Cm and the ethanol concentration Ce of the mixed fuel and the theoretical air-fuel ratio value A/F and a relationship between the methanol concentration Cm and the ethanol concentration Ce of the mixed fuel and the relative dielectric constant will be described with reference to
(17)
(18)
(19) The memory of the ECU 100 stores a first table that prescribes the relationship shown in
(20)
(21) Once the estimated values of the ethanol concentration Ce and the methanol concentration Cm are obtained, the gasoline concentration of the fuel can be determined by subtracting the estimated values from the percentage (100%) of all the constituents of the mixed fuel (in other words, by calculating 100%CeTCmT). The fuel composition ratio estimation unit 114 thus estimates the composition ratio of the mixed fuel of three kinds of fuels.
(22) Once the composition ratio of the mixed fuel is estimated, the fuel ignition amount and the ignition timing can be appropriately corrected during the air-fuel ratio control and the ignition timing control. As a result, the drivability can be improved, and an optimal emission performance can be maintained.
Fuel Property Estimation Routine According to First Embodiment
(23)
(24) The ECU 100 first determines whether a calculation condition for the theoretical air-fuel ratio value A/F is satisfied or not (S100). If the ECU 100 determines that the calculation condition for the theoretical air-fuel ratio value A/F is not satisfied, this routine ends.
(25) If the ECU 100 determines in S100 that the calculation condition for the theoretical air-fuel ratio value A/F is satisfied, the ECU 100 then determines whether a measurement condition for the relative dielectric constant is satisfied or not (S102). If the ECU 100 determines that the measurement condition for the relative dielectric constant is not satisfied, this routine ends.
(26) If the ECU 100 determines in S102 that the measurement condition for the relative dielectric constant is satisfied, the ECU 100 performs calculation of the theoretical air-fuel ratio value A/F and measurement of the relative dielectric constant (S104). More specifically, the ECU 100 calculates the theoretical air-fuel ratio value A/F from the intake air amount and the fuel injection amount at the time when the signal from the air-fuel ratio sensor 28 indicates the stoichiometry and measures the relative dielectric constant from the signal from the alcohol concentration sensor 34.
(27) The ECU 100 then refers to the second table for the theoretical air-fuel ratio value A/F calculated in Step S104 and refers to the first table for the relative dielectric constant measured in Step S104 to select a group of candidates of the ethanol concentration Ce and a group of candidates of the methanol concentration Cm (S106). More specifically, if the theoretical air-fuel ratio value A/F is 10, for example, the group of candidates indicated by the dashed line P in
(28) The ECU 100 then determines whether there is a common candidate between the groups of candidates selected in S106 or not (S108). For example, when the groups of candidates indicated by the dashed line P and the solid line R as shown in
(29) If the ECU 100 determines in S108 that there is no common candidate within the predetermined range, the ECU 100 determines that a sensor abnormality has occurred in at least one of the air-fuel ratio sensor 28 and the alcohol concentration sensor 34 (S112). This is because the cause of there being no common candidate within the predetermined range is that at least one of the theoretical air-fuel ratio value A/F and the relative dielectric constant is an abnormal value. If the theoretical air-fuel ratio value A/F is an abnormal value, an abnormality is likely to have occurred in the air-fuel ratio sensor 28. If the relative dielectric constant is an abnormal value, an abnormality is likely to have occurred in the alcohol concentration sensor 34. If the ECU 100 determines in S112 that a sensor abnormality has occurred, the ECU 100 sets a flag for onboard diagnosis (OBD). This routine then ends.
(30) If the ECU 100 determines in S108 that there is a common candidate, the ECU 100 calculates the values of the ethanol concentration Ce and the methanol concentration Cm at the common candidate as estimated values of the ethanol concentration Ce and the methanol concentration Cm of the mixed fuel currently used (S110). These values correspond to the coordinates CeT and CmT at the intersection T in
(31) The first embodiment of the present invention has been described above. However, the mixed fuel used in the engine in which the fuel property estimation device according to the present invention is used is not limited to the mixed fuel of gasoline, methanol and ethanol. As the hydrocarbon fuel, light oil can also be used instead of gasoline. As the alcohol mixed with the hydrocarbon fuel, propanol, isobutanol or the like can also be used. Furthermore, the mixed fuel may be a mixed fuel of three kinds of alcohols having different properties. These modifications can be applied in the second embodiment described later.
(32) In the first embodiment, the relative dielectric constant is used as a physical property value of the fuel for estimating the composition ratio of the mixed fuel of three kinds of fuels. However, the present invention is not limited to the embodiment. For example, the composition ratio of the mixed fuel can also be estimated using other physical property values, such as the density or viscosity of the mixed fuel or the absorption wavelength intensity of the mixed fuel obtained by optical analysis. This modification can be applied in the second embodiment described later.
(33) Furthermore, considering the time required for the fuel to reach the cylinder 10 from the part where the alcohol concentration sensor 34 is installed, the relative dielectric constant measured at a point in time that precedes a point in time of calculation of the theoretical air-fuel ratio value A/F by the time required for the fuel to move from the alcohol concentration sensor 34 to the fuel injection valve 18 may be used. In that case, the influence of the time lag from the measurement of the relative dielectric constant of the mixed fuel by the alcohol concentration sensor 34 until the composition ratio of the mixed fuel is reflected in the theoretical air-fuel ratio value A/F can be eliminated, so that the composition ratio of the mixed fuel can be precisely estimated. This modification can also be applied in the second embodiment described later.
(34) The part where the alcohol concentration sensor 34 is installed is not limited to the fuel pipe 36. The alcohol concentration sensor 34 can be installed to any part before the fuel injection valve 18 in the fuel route, such as in the fuel tank 30. This modification can also be applied in the second embodiment described later.
(35) In the first embodiment, the alcohol concentration sensor 34 corresponds to the first sensor in the first invention described earlier, and the air-fuel ratio sensor 28 corresponds to the second sensor in the first invention described earlier. The relative dielectric constant measurement unit 112 corresponds to the physical property measurement means in the first invention described earlier, the theoretical air-fuel ratio value calculation unit 110 corresponds to the air-fuel ratio value calculation means in the first invention described earlier, and the fuel composition ratio estimation unit 114 corresponds to the fuel composition ratio estimation means in the first and second inventions described earlier.
(36) In the first embodiment, the abnormality detection means in the fourth invention described earlier is provided by the ECU 100 performing S108 and S112.
Second Embodiment
(37) Next, a second embodiment of the present invention will be described with reference to
(38) A fuel property estimation device according to the second embodiment is used in the engine 2 configured as shown in
(39) The second embodiment differs from the first embodiment in the functionality of the fuel composition ratio estimation unit 114. According to the second embodiment, the memory of the ECU 100 previously stores simultaneous equations that prescribe a relationship between the ethanol concentration Ce and methanol concentration Cm of the mixed fuel and the theoretical air-fuel ratio value A/F and the relative dielectric constant . The fuel composition ratio estimation unit 114 calculates the estimated values of the ethanol concentration Ce and the methanol concentration Cm by substituting the theoretical air-fuel ratio value A/F and the relative dielectric constant into the simultaneous equations. In the following, the simultaneous equations will be described with reference to
(40) The graph (a) in
(41) The dashed line U in the graph (a) in
(42) The solid line V in the graph (a) in
(43) The alternate long and short dash line in the graph (a) in
[Formula 1]
=g+KeCe+KmCmfirst equation
(44) The graph (b) in
(45) The dashed line X in the graph (b) in
(46) The solid line W in the graph (b) in
(47) The alternate long and short dash line in the graph (b) in
[Formula 2]
A/F=A/Fg+LeCe+LmCmsecond equation
(48) The memory of the ECU 100 stores simultaneous equations including the first and second equations described above. The simultaneous equations can be solved with respect to the ethanol concentration Ce and the methanol concentration Cm to obtain the following solution equations. The fuel composition ratio estimation unit 114 calculates the estimated values of the ethanol concentration Ce and the methanol concentration Cm by substituting the theoretical air-fuel ratio value A/F and the relative dielectric constant into the solution equations, and calculates the estimated value of the gasoline concentration from the estimated values of the ethanol concentration Ce and the methanol concentration Cm. In this way, the composition ratio of the mixed fuel of three kinds of fuels is estimated.
(49)
Fuel Property Estimation Routine According to Second Embodiment
(50)
(51) The ECU 100 first determines whether a calculation condition for the theoretical air-fuel ratio value A/F is satisfied or not (S200). If the ECU 100 determines that the calculation condition for the theoretical air-fuel ratio value A/F is not satisfied, this routine ends.
(52) If the ECU 100 determines in S200 that the calculation condition for the theoretical air-fuel ratio value A/F is satisfied, the ECU 100 then determines whether a measurement condition for the relative dielectric constant is satisfied or not (S202). If the ECU 100 determines that the measurement condition for the relative dielectric constant is not satisfied, this routine ends.
(53) If the ECU 100 determines in S202 that the measurement condition for the relative dielectric constant is satisfied, the ECU 100 performs calculation of the theoretical air-fuel ratio value A/F and measurement of the relative dielectric constant (S204). More specifically, the ECU 100 calculates the theoretical air-fuel ratio value A/F from the intake air amount and the fuel injection amount at the time when the signal from the air-fuel ratio sensor 28 indicates the stoichiometry and measures the relative dielectric constant from the signal from the alcohol concentration sensor 34.
(54) The ECU 100 then solves the simultaneous equations composed of the first and second equations described above with respect to the ethanol concentration Ce and the methanol concentration Cm using the theoretical air-fuel ratio value A/F and the relative dielectric constant obtained in Step S204 as parameters (S206).
(55) The ECU 100 then determines whether the solutions of the simultaneous equations obtained in S206 are valid values or not (S208). Of course, the percentage of each fuel constituent is not smaller than 0%. Thus, if a solution that provides the percentage of any fuel constituent smaller than 0% is obtained, the solution is not determined to be a valid value.
(56) If the ECU 100 determines in S208 that the solutions of the simultaneous equations are not valid values, the ECU 100 determines that a sensor abnormality has occurred in at least one of the air-fuel ratio sensor 28 and the alcohol concentration sensor 34 (S212). This is because the cause of the solutions of the simultaneous equations not being valid values is that at least one of the theoretical air-fuel ratio value A/F and the relative dielectric constant is an abnormal value. If the theoretical air-fuel ratio value A/F is an abnormal value, an abnormality is likely to have occurred in the air-fuel ratio sensor 28. If the relative dielectric constant is an abnormal value, an abnormality is likely to have occurred in the alcohol concentration sensor 34. If the ECU 100 determines in S212 that a sensor abnormality has occurred, the ECU 100 sets a flag for OBD. This routine then ends.
(57) If the ECU 100 determines in S208 that the solutions of the simultaneous equations are valid values, the ECU 100 calculates the values of the ethanol concentration Ce and the methanol concentration Cm obtained by solving the simultaneous equations as estimated values of the ethanol concentration Ce and the methanol concentration Cm of the mixed fuel currently used (S210). The ECU 100 calculates an estimated value of the gasoline concentration from the estimated values of the ethanol concentration Ce and the methanol concentration Cm. In this way, the composition ratio of the mixed fuel of three kinds of fuels is estimated. This routine then ends.
(58) The second embodiment of the present invention has been described above. According to this embodiment, however, the simultaneous equations stored in the memory of the ECU 100 do not necessarily have to be stored in the form of the first and second equations. Two formulas obtained by transformation of the first and second equations, such as the solution equations described above, may be stored as simultaneous equations. That is, the simultaneous equations including the first and second equations can be construed not only as the simultaneous equations composed of the first and second equations but also as simultaneous equations composed of two formulas obtained by transformation of the first and second equations.
(59) In the second embodiment, the alcohol concentration sensor 34 corresponds to the first sensor in the first invention described earlier, and the air-fuel ratio sensor 28 corresponds to the second sensor in the first invention described earlier. The relative dielectric constant measurement unit 112 corresponds to the physical property measurement means in the first invention described earlier, the theoretical air-fuel ratio value calculation unit 110 corresponds to the air-fuel ratio value calculation means in the first invention described earlier, and the fuel composition ratio estimation unit 114 corresponds to the fuel composition ratio estimation means in the first and third inventions described earlier.
DESCRIPTION OF REFERENCE NUMERALS
(60) 2 internal combustion engine 8 exhaust passage 18 fuel injection valve 28 air-fuel ratio sensor 34 alcohol concentration sensor 36 fuel pipe 100 ECU 110 theoretical air-fuel ratio value calculation unit 112 relative dielectric constant measurement unit 114 fuel composition ratio estimation unit