Professional coffee machine

Abstract

A professional coffee machine includes a supporting frame; a boiler mounted thereon with a tank of at least 8 liters receiving water and heating it to a temperature of about 122-130 C. for the thermo-controlled production of pressurized steam; a preheater having a first heat exchanger associated to the boiler so that the boiler water heats, by heat exchange, the supply water crossing the first exchanger to a first temperature T.sub.1 that is lowerly close or substantially equal to a second temperature T.sub.2, optimal for preparing a coffee infusion; a dispensing unit of the coffee infusion having its own thermo-controlled heating element, configured to bring the water outlet from the preheater to the second temperature T.sub.2, if T.sub.1 is less than T.sub.2; a thermal insulating member that mechanically constrains the dispensing unit to the supporting frame; and a dispenser of pressurized steam in communication with the tank.

Claims

1. A professional coffee machine comprising: a supporting frame (2); a boiler (12) mounted on said supporting frame (2) and comprising a tank (11) of at least 8 liters which is supplied with water and which is provided with a heating device heating the water to a temperature of about 122 C.-130 C., said boiler being configured for a thermo-controlled production of pressurized steam; at least one preheater (30) for preparation of a coffee infusion, comprising a first heat exchanger which is associated with said boiler (12) so that the water contained and heated in said boiler (12) heats, by heat exchange, supply water that crosses said first heat exchanger to a first temperature T.sub.1, said first temperature T.sub.1 being in lower proximity or substantially equal to a second temperature T.sub.2, which corresponds a desired temperature for the preparation of the coffee infusion; a dispensing unit (4) of the coffee infusion provided with a thermo-controlled heating element (44), which is configured to bring a water outlet from said preheater (30) to said second temperature T.sub.2, if said first temperature T.sub.1 is less than said second temperature T.sub.2; a thermal insulating member (34) for mechanically constraining said dispensing unit (4) to said frame (2) of the coffee machine; and a dispenser (6) of the pressurized steam in communication with the tank (11) of said boiler (12).

2. The professional coffee machine according to claim 1, wherein the water inside the tank (11) of the boiler (12) is balanced with the pressurized steam.

3. The professional coffee machine according to claim 1, wherein said first heat exchanger of said preheater (30) is sized so as to generate hot water at the first temperature T.sub.1 comprised between 60 C. and 70 C., when the hot water in said boiler (12) is at a temperature of 122 C.-130 C.

4. The professional coffee machine according to claim 1, wherein said thermo-controlled heating element (44) of said dispensing unit (4) is configured to ensure that the water reaches or maintains said second temperature T.sub.2, which is comprised between 70 C. and 95 C.

5. The professional coffee machine according to claim 1, wherein said dispensing unit (4) is mechanically constrained to said supporting frame (2) through blocks (34) of a synthetic material having a low heat transmission coefficient and a high mechanical resistance, said dispensing unit (4) and said supporting frame (2) being independently constrained to said blocks (34).

6. The professional coffee machine according to claim 1, wherein said dispenser (6) of the pressurized steam is connected with the tank (11) of said boiler (12) with a conduit (16) provided with an intercepting member (18) and an adjusting member (20) of steam flow.

7. The professional coffee machine according to claim 1, further comprising, for preparation of a tea infusion, a heater comprising a second heat exchanger (28) associated with said boiler (12) and configured so that the water contained and heated in said boiler (12) heats, by heat exchange, supply water that crosses said second exchanger (28) to a third temperature T.sub.3, said third temperature T.sub.3 corresponding to a desired temperature for preparation of the tea infusion.

8. The professional coffee machine according claim 7, wherein said second heat exchanger (28) is configured so as to generate hot water at said third temperature T.sub.3 of approximately 70 C.-90 C. when the water in said boiler (12) is at a temperature of 122 C.-130 C.

9. The professional coffee machine according to claim 1, wherein said boiler (12) is mounted on said supporting frame (2) with a thermal insulating constraining element.

10. A professional coffee machine comprising: a supporting frame (2); a boiler (12) mounted on said supporting frame (2) and comprising a tank (11) of at least 8 liters which is supplied with water and which is provided with a heating device heating the water to a temperature of about 122 C.-130 C., said boiler being configured for a thermo-controlled production of pressurized steam; at least one preheater (30) for preparation of a coffee infusion, comprising a first heat exchanger which is associated with said boiler (12) so that the water contained and heated in said boiler (12) heats, by heat exchange, supply water that crosses said first heat exchanger to a first temperature T.sub.1, said first temperature T.sub.1 being in lower proximity or substantially equal to a second temperature T.sub.2, which corresponds a desired temperature for the preparation of the coffee infusion; a dispensing unit (4) of the coffee infusion provided with a thermo-controlled heating element (44), which is configured to bring a water outlet from said preheater (30) to said second temperature T.sub.2, if said first temperature T.sub.1 is less than said second temperature T.sub.2; a thermal insulating member (34) for mechanically constraining said dispensing unit (4) to said frame (2) of the coffee machine; and a dispenser (6) of the pressurized steam in communication with the tank (11) of said boiler (12), wherein said dispensing unit (4) comprises its own heat exchanger connected at an input with said preheater (30) and at an output with a filter holder (46) provided with at least one dispensing spout (48) of the coffee infusion.

11. The professional coffee machine according to claim 10, wherein said dispensing unit (4) comprises a metal body (32) made of a material with a low heat transmission coefficient and a high specific heat.

12. The professional coffee machine according to claim 11, wherein a conduit for passage of the water coming from said preheater (30) and intended to reach said filter holder (46) is obtained in said metal body (32), and an electrical resistance (44) for heating said water is also obtained in said metal body (32), said electrical resistance being supplied by a control unit controlling a temperature sensor (50) arranged in said conduit, downstream of said temperature sensor (50) there being provided a solenoid valve (52) which is adapted to be actuated by an operator or by said control unit.

13. A professional coffee machine comprising: a supporting frame (2); a boiler (12) mounted on said supporting frame (2) and comprising a tank (11) of at least 8 liters which is supplied with water and which is provided with a heating device heating the water to a temperature of about 122 C.-130 C., said boiler being configured for a thermo-controlled production of pressurized steam; at least one preheater (30) for preparation of a coffee infusion, comprising a first heat exchanger which is associated with said boiler (12) so that the water contained and heated in said boiler (12) heats, by heat exchange, supply water that crosses said first heat exchanger to a first temperature T.sub.1, said first temperature T.sub.1 being in lower proximity or substantially equal to a second temperature T.sub.2, which corresponds a desired temperature for the preparation of the coffee infusion; a dispensing unit (4) of the coffee infusion provided with a thermo-controlled heating element (44), which is configured to bring a water outlet from said preheater (30) to said second temperature T.sub.2, if said first temperature T.sub.1 is less than said second temperature T.sub.2; a thermal insulating member (34) for mechanically constraining said dispensing unit (4) to said frame (2) of the coffee machine; and a dispenser (6) of the pressurized steam in communication with the tank (11) of said boiler (12), wherein said dispenser (6) of the pressurized steam is connected with the tank (11) of said boiler (12) with a conduit (16) provided with an intercepting member (18) and an adjusting member (20) of steam flow, and wherein said adjusting member (20) of the steam flow comprises a body (56) having an inner cylindrical cavity (58) communicating upstream with said intercepting member (18) and downstream with a spout (60) for dispensing the pressurized steam, a shutter (62) which controls passage of the steam flow with its axial position being axially movable in said inner cylindrical cavity.

14. The professional coffee machine according to claim 13, wherein said shutter (62) consists of a single rod associated, by its axial movements, with a graduated wheel (66).

15. The professional coffee machine according to claim 14, wherein said rod (62) is has a cylindrical shape and has a reduced-section portion (68) which controls the passage of the steam flow through said body with the axial position of said rod (62).

Description

(1) The present invention is hereinbelow further clarified in a preferred embodiment thereof, which is described by mere way of non-limiting example, with reference to the accompanying drawings, in which:

(2) FIG. 1 shows a perspective and general view of a professional coffee machine according to the invention,

(3) FIG. 2 shows the simplified hydraulic diagram thereof,

(4) FIG. 3 shows an exploded perspective view of a dispensing unit and the methods for constraining it to the coffee machine frame,

(5) FIG. 4 shows an exploded perspective view of the pressurized steam dispenser, and

(6) FIG. 5 shows the horizontal section of the pressurized steam dispenser.

(7) As shown in the drawings, the professional coffee machine is similar externally to traditional coffee machines, i.e. it has a frame 2 to which all the functional components of the machine are applied, which are referred to, insofar as useful to the comprehension of the present invention, during the course of the description below.

(8) Hereinbelow, professional coffee machine means a coffee machine intended to be subjected to intense use, i.e. to be capable of preparing a few hundred, and even thousand, coffees every day, and of processing even 200 liters of milk a day, and this in a particularly quick manner, without requiring stop times between successive preparations, and for several years.

(9) The dispensing units 4 of the coffee infusions, the dispensers 6 of pressurized steam for heating and frothing the milk and a dispenser 8 of hot water for the preparation of the tea and other infusions in particular are fastened to frame 2 of the machine. An outer body 10, which protects and conceals all functional internal machine components from sight, is applied to frame 2.

(10) A boiler 12 is mounted to frame 2, which boiler comprises a tank 11 having a capacity of at least 8 liters and is provided with an inlet 14 of the cold supply water and an outlet 16 for pressurized steam. Advantageously, the hot water (liquid component) inside the tank 11 of boiler 12 is balanced with the superheated steam (gaseous component).

(11) The outlet 16 for pressurized steam puts the upper inner space of the tank 11 of boiler 12, which is occupied by the steam, in communication with the steam dispenser 6 through a solenoid valve 18 and a fine flow regulator 20, the details of which are described below.

(12) Boiler 12 is provided with traditional heating means of the water contained in its tank 11, and these preferably consist of an electrical resistance 22, even though they could consist of other means, e.g. a gas burner or other.

(13) Boiler 12 is also provided with traditional control members, such as in particular a thermal probe, which detects the temperature of the water inside its tank 11, and a level sensor 26 of the water itself.

(14) Finally, boiler 12 is fastened to frame 2 of the coffee machine by means of blocks made of thermal insulating material (not shown), which serve the function of avoiding the formation of heat bridges between the boiler itself and frame 2 and accordingly, between the boiler itself and the parts of machine fastened to frame 2.

(15) Two heat exchangers 28 and 30 are associated with boiler 12, which are supplied at inlet with the cold supply water and are connected at the outlet to the dispenser 8 of hot water for the preparation of the tea and other infusions, and with the dispensing unit 4 of the coffee infusion, respectively. In particular, the water in the tank 11 of boiler 12 acts as a heat-carrying fluid for the heat exchangers 28 and 20. In greater detail, the water which crosses the heat exchangers 28 and 30 heats up, thus absorbing the heat which is transferred by the water in the tank 11 of boiler 12.

(16) Advantageously, as will be more apparent below, exchanger 30 in reality acts as a preheater for the water intended to prepare the coffee infusion.

(17) If the coffee machine is provided with several dispensing units 4 of the coffee infusion, there are provided just as many preheaters 30 in boiler 12, even if for simplicity, reference is made in the present description to one dispensing unit 4 alone and to one preheater 30 alone.

(18) In greater detail, the dispensing unit 4 of the coffee infusion comprises a heater 31 consisting of a metal body 32 preferably having features both of a low heat transmission coefficient and high specific heat (e.g. OT58), which is constrained to a flat portion of frame 2 of the coffee machine by means of two blocks 34 made of thermal insulating material, preferably of synthetic type having features both of a low heat transmission coefficient and a high mechanical resistance (e.g. PVDF).

(19) In particular, as depicted in FIG. 3, each block 34 is fastened to frame 2 of the coffee machine with screws 36 which cross a metal plate 38 and block 34 before being engaged in frame 2, and it is also fastened to unit 4 with other screws 40, which cross a different metal plate 42 and block 34 before being engaged in body 32 of the dispensing unit 4. Advantageously, all direct metal connections between the dispensing unit 4 and frame 2 of the machine thereby are eliminated, and therefore the related heat bridge between the two.

(20) In particular, a conduit is formed in body 32, for the water from preheater 30 and intended to reach the chamber in which the coffee blend is contained. A traditional filter holder 46 provided with one or more dispensing and outlet spouts 48 of the coffee infusion conveniently is applied to such a chamber.

(21) An electrical resistance 44 is embedded in the body 32 of heater 31, which resistance allows to heat up the body itself, and therefore also the water which flows in the conduit defined in said body and coming from preheater 30. A temperature sensor 50 connected to the control unit which supplies the electrical resistance 44 and a solenoid valve 52 which can be actuated by the operator or by the control unit conveniently is arranged in the conduit inside the body 32 of the heater 31 of unit 4.

(22) The hot water dispenser 8 for preparing the tea infusion is connected to the outlet of exchanger 28 through a solenoid valve 54 or through a tap which can be actuated manually by the operator.

(23) As said, the dispenser 6 of pressurized steam is connected to the outlet 16 of boiler 12 through the solenoid valve 18 and a flow regulator 20.

(24) In particular, as depicted in FIGS. 4 and 5, this flow regulator 20 comprises a body 56 having an inner cylindrical cavity 58 which communicates upstream with the outlet of the solenoid valve 18 and downstream with the steam dispensing spout 60.

(25) There may be provided a cylindrical rod 62 in cavity 58, provided with an end portion equipped with a worm screw gear 64, which is engaged in a graduated actuation wheel 66, which may rotate with respect to body 56 but is prevented from performing axial movements because it is engaged by a fork-shaped element 67 fastened to body 56 itself.

(26) The rotation of rod 62 is prevented by a fork 71 fastened integrally thereto and slidingly constrained to body 56 so as to allow only axial movements of the rod itself.

(27) Rod 62 has a reduced-section portion 68, which following its axial movements induced by the rotation of wheel 66, more or less obstructs the communication between conduit 73 associated with the solenoid valve 18 and the conduit 75 defined in spout 60.

(28) A pair of O-rings 70 ensures the seal between cavity 58 and the outside for any axial position of rod 62.

(29) The operation of the coffee machine according to the invention is as follows:

(30) under stand-by condition (i.e during the rest position in which the preparation is not required of any beverage), the temperature of the water in the tank 11 of boiler 12 is adjusted to a higher value than that of traditional coffee machines (which generally is equal to about 122 C.) and practically is from 122 C. to 130 C., and preferably is equal to or greater than about 128 C., and is balanced with the steam in the upper part of tank 11. In particular, as shown in the diagram by Mollier, the pressure of the water in the tank 11 of boiler 12 is adjusted to a higher value than that of traditional coffee machines (which generally is equal to about 1.2 bar) and practically is from 1.2 bar to 1.8 bar, and preferably is equal to or greater than about 1.6 bar.

(31) Advantageously, this allows to ensure an increased production of high pressure and high flow steam, and more particularly allows to obtain a coffee machine which practically can be used in all markets, and in particular in the markets where the preparation, for example for heating and/or frothing, of increased daily quantities of milk (over 200 liters of milk a day) is required.

(32) The temperature of the water in the tank 11 of boiler 12 conveniently is controlled by a probe, which acts on a control unit (not depicted), which in turn acts on the electrical resistance 22 in a traditional manner.

(33) Preheater 30 of the water intended to prepare the coffee infusion is sized so that at those temperature conditions of the water of boiler 12, the water intended to then supply the dispensing unit 4 reaches a first temperature T.sub.1, for example from 60 C. to 70 C., preferably of about 65 C., which is lower than a second temperature T.sub.2 which corresponds to the optimal one for the preparation of a specific coffee infusion. In other terms, by crossing the heat exchanger of preheater 30, the cold supply water is heated up to reaching a first temperature T.sub.1 by absorbing the heat which is transferred from the water in the tank 11 of boiler 12 and which acts as a heat-carrying fluid.

(34) Heater 31 of the dispensing unit 4, and in particular resistance 44 thereof, is controlled so as to ensure that the water contained therein reaches said second temperature T.sub.2, i.e. the optimal temperature for the preparation of the coffee infusion, which generally is from 70 C. to 95 C., preferably of about 82-85 C.

(35) Conveniently, the heat exchanger of heater 28 of the water intended to prepare the tea infusion is sized so that at those operating conditions of boiler 12, the water reaches a third temperature T.sub.3, which is suitable for preparing the tea infusion, i.e. at a temperature of about 70 C.-90 C.

(36) Conveniently, if for example the frothing of the milk is required for the preparation of a cappuccino, or in any case milk requires heating, the operator will actuate the solenoid valve 18 so that the pressurized steam in the tank 11 of boiler 12 is released through dispenser 6, thus creating a steam flow for heating and possibly frothing the milk. If a different pressure of the steam is required, the operator may act on the graduated wheel 66 and thereby adjust the pressure of the steam which is released from the dispenser to set it to the value desired, which will then remain constant each time the solenoid valve 18 is actuated and up to new adjustments by means of the wheel itself.

(37) It is worth noting that even if increased quantities of steam for heating/frothing increased quantities of milk are taken from boiler 12, the quantity of hot water corresponding to these increased quantities of steam is rather low and the quantity of cold water which is to be introduced into the tank 11 of boiler 12 for restoring the water released in the form of steam is equally as low. Advantageously, this ensures maintaining a significantly constant temperature of the water inside the boiler itself.

(38) If the preparation of a coffee infusion is required, the operator actuates the solenoid valve 52, which induces the release of water pushed by a traditional electrical pump (not depicted) towards the coffee powder at the optimal temperature (which corresponds to the second temperature T.sub.2) required by the operator for that specific type of coffee so as to cause the desired infusion to be released from spout 48.

(39) Since the preheater 30 is sized so as to provide the water release at a temperature T.sub.1 which corresponds or is close to the optimal temperature T.sub.2 for the preparation of the coffee infusion, it is apparent that the significantly constant temperature of the water of boiler 12 ensures an increased constancy in temperature of the water which is released from preheater 30, and therefore just as increased a constancy in temperature of the water with which the coffee infusion is prepared.

(40) But even if temperature T.sub.1 of the water which is released from preheater 30 undergoes small variations related to small variations of the water inside boiler 12, the heater 31 provided inside the body 32 of the dispensing unit 4 would quickly take the temperature of the water back to the optimal value T.sub.2 given the low thermal inertia of the unit itself and the increased sensitivity thereof to the heat regulation system.

(41) If the preparation of a tea infusion is required, the operator actuates the solenoid valve 54 to induce the release of water through dispenser 8 at the optimal temperature T.sub.3 for this function.

(42) From the above description, the professional coffee machine according to the present invention is much more advantageous than traditional coffee machines because: due to the use of water which is heated by the boiler water by means of heat exchangers, its phenomenon of abrupt temperature lowering is avoided each time new cold water enters the boiler to replace that which is released in the form of pressurized steam for heating/frothing the milk; due to a boiler operating under temperature and pressure conditions which are fixed and no longer bound to the different parameters required for the preparation of various quantities and preparation methods of frothed milk, water preheated to a fixed temperature close to that used for the preparation of the coffee infusion may be used; due to the heating of the water for the preparation of the coffee infusion in two steps, with a preheating in the boiler to take the water to a temperature close to that of use, and with a final heating in the coffee dispensing unit, and due to the low thermal inertia thereof, there is a very quick response to the heat regulation system; due to the particular system for constraining the coffee dispensing unit 4 to the coffee machine frame, increased heat insulation features of the unit itself are combined with an increased resistance to the inevitable mechanical stresses to which it is subjected during the operations of applying and removing the filter holder; due to the heating of the water for preparing the tea infusion by means of exchanger, the machine has hot water available at the optimal temperature even with a boiler temperature which is higher than habitual ones, which does not allow the direct use of the boiler water for the preparation of the tea infusion; due to the fine adjustability of the steam flow, the machine allows to have thermal energy in sufficient quantity to heat significant quantities of milk on the one hand, and on the other hand to use the low pressure steam for frothing limited quantities of milk, when required.

(43) In particular, the machine according to the invention is different from WO 2011/145064 in that the latter: is not a professional machine, rather is a household machine, does not have a boiler comprising a tank of at least 8 liters which is connected with the pressurized steam dispenser, does not have, in sequence, a preheater which is associated with the boiler and is configured to heat the water to a first temperature T.sub.1, and a heater which is associated with the dispensing unit of the coffee infusion and is configured to heat the water from said first temperature T.sub.1 to a second temperature T.sub.2 which is the optimal one for that specific type of coffee, does not provide for the supply water crossing the preheater to be heated by the water in the boiler by means of heat exchange, does not provide for the coffee dispensing unit to comprise a heater and to be constrained to the machine frame by means of thermal insulating means.

(44) Furthermore, the machine according to the present invention is different from EP 2133011 in that the latter: does not provide for the boiler to be sized for the thermo-controlled generation of pressurized steam and to be connected with a pressurized steam dispenser, does not have a preheater which is associated with the boiler so that the water contained in said boiler heats, by heat exchange, the supply water which crosses the preheater itself; does not provide for the heater of the coffee dispensing unit to be constrained to the machine frame by means of thermal insulating means.

(45) Essentially, while the aforesaid traditional professional machines directly use the water in the boiler for the preparation of the coffee or tea infusion, the professional machine according to the present invention uses the water of the heater as a heat-carrying fluid for heating the water to be used for the preparation of the coffee or tea infusion by means of heat exchangers. In other terms, in the present invention, the water of the boiler releases heat to the water which circulates in the preheater, thus causing the heating of the latter to a first temperature T.sub.1 which is close (that is, slightly less) or equal to a second temperature T.sub.2, which instead is the optimal one for the preparation of that specific coffee infusion. This is particularly advantageous because it allows a fine-tuned and quick adjustment to be obtained of the temperature of the water to be used for the coffee infusion and simultaneously allows dispensing pressurized steam to heat/froth the milk.