Control unit for hydraulic variable displacement pumps and variable displacement pump with a control unit
10309390 ยท 2019-06-04
Assignee
Inventors
- Peter Zavadinka (Chocholna-Velcice, SK)
- Stanislov Smolka (Provazska, SK)
- Pavol Sedo (Dubnica nad Vahom, SK)
Cpc classification
Y10T137/86622
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Control device for hydraulic variable displacement pumps operated in an open hydraulic circuit and adjustable in their displacement volume by means of a servo control device. The control device comprises a control piston with two control edges to which pressure can be applied by means of pressurized pressure fluid from a variable displacement pump, the control piston being mounted in a housing so that it shifts longitudinally. The housing of the control piston comprises an inlet for the connection of a high pressure line of a variable displacement pump, an outlet which can be connected to a tank and a servo connection which can be linked to a servo cylinder, whereby a link between the inlet and the servo connection can be made via a first control edge. It is possible to create a link between the servo connection and the outlet via a second control edge.
Claims
1. A control device (20) for a hydraulic variable displacement pump (1) which is operated in an open hydraulic circuit and which is adjustable by a servo piston (4) configured to shift inside a servo cylinder (5), to which servo piston (4) pressure is applied by pressurized pressure fluid via the control device (20), the control device (20) comprising: a housing (11) of a control piston (6), an inlet (26) for the connection of a high pressure line of the variable displacement pump (1), an outlet (18) which is configured to connect to a tank (19) and a servo connection (27) configured to link to the servo cylinder (5), the control piston (6) having a first control edge (38) and a second control edge (39) and being mounted in the housing (11) so that the control piston (6) shifts longitudinally from a first end to a second end, whereby the control piston (6) is configured to create a connection between the inlet (26) and the servo connection (27) via the first control edge (38) and the control piston is configured to create a connection between the servo connection (27) and the outlet (18) via the second control edge (3), the control piston (6) is preloaded by a first spring (7) at the first end (28) which is adjacent to the outlet (26), at the second end (29) of the control piston (6) adjacent to the outlet (18) a second spring (8) engages the control piston (6), which counteracts a hydraulic force and the preload of the first spring (7), a power-adjustable actuator (9) at one of the two ends (28 or 29) of the control piston (6) that engages the control piston (6) by a tractive or a compressive force transmitted to another of the two ends (28 or 29) in parallel with the respective spring (7 or 8) of the control piston (6) such that the force of the actuator (9) is applied to the control piston (6) toward the another of the two ends (28 or 29), whereby pressure can only be applied to the control piston (6) with the pressure fluid under pressure from the variable displacement pump (1) to generate the hydraulic force toward the direction of the another of the two ends (28 or 29) of the control piston (6), and a spring guide (13, 14) configured to provide fluid communication between a longitudinal bore (36) of the control piston (6) and a first spring chamber (21) in one position of the control piston (6).
2. The control device (20) for the hydraulic variable adjustment pump (1) according to claim 1, characterized in that the control piston (6) is stepped and the pressurized pressure fluid of the variable displacement pump (1) acts on two diameters of differing sizes, whereby the diameter acting in the direction of the outlet (18) is larger.
3. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, characterized in that the actuator (9) is an electric solenoid to which electric current is applied at adjustable levels by an electronic control unit (31).
4. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, characterized in that the spring force of the first spring (7) or second spring (8) is set by a setting device (12).
5. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, characterized in that the actuator (9) and the spring (7 or 8) positioned at the one of the two ends of the control piston (6) are arranged in series.
6. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, the spring guide (13, 14) is configured to transmit the spring force to the one end of the two ends (28 or 29) of the control piston (6).
7. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, characterized in the first spring (7) is mounted in the first spring chamber (21) and the second spring (8) is mounted in a second spring chamber (21), each of the first spring chamber (21) and the second spring chamber (21) are respectively configured so as to be adjacent to a respective one of the two ends of the control piston (6) and are connected to each other via the longitudinal bore (36) in the control piston (6).
8. The control device (20) for the hydraulic variable displacement pump (1) according to claim 7, characterized in that one of the two spring chambers (21) is connected to the outlet (18) by means of a channel (25) in the housing (11).
9. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, wherein the pressurized pressure fluid from the variable displacement pump (1) is applied to the servo piston (4) via the control device (20)) in order to set a supply pressure.
10. The control device (20) for the hydraulic variable displacement pump (1) according to claim 9, characterized in that the variable displacement pump (1) is configured as an axial piston machine of the swash plate or bent axis design.
11. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, further comprising the control piston (6) having two circumferential grooves (24) whose longitudinal limits form the first control edge (38) and the second control edge (39) respectively.
12. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, wherein the longitudinal bore (36) passes through an axial length of the control piston.
13. The control device (20) for the hydraulic variable displacement pump (1) according to claim 12, wherein the longitudinal bore (36) is configured to balance pressure between the first end (28) and the second end (29) of the piston (6).
14. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, characterized in that the actuator (9) is positioned on the opposite side of the pressure applied by the pressurized pressure fluid.
15. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1, characterized in the actuator (9) having a tappet (30) that passes through the adjacent one of the two springs (7 or 8).
16. The control device (20) for the hydraulic variable displacement pump (1) according to claim 15, characterized in that the tappet (30) is configured to exert the force of the actuator at the spring guide (14).
17. The control device (20) for the hydraulic variable displacement pump (1) according to claim 1 wherein the force of the adjacent one of the two springs (7 or 8) is applied independently to the control piston (6) of the force of the actuator (9) throughout actuation of the actuator (9).
18. A control device (20) for a hydraulic variable displacement pump (1) which is operated in an open hydraulic circuit and which is adjustable by means of a servo piston (4) configured to shift inside a servo cylinder (5), to which servo piston (4) pressure is applied by means of pressurized pressure fluid via the control device (20), the control device (20) comprising: a housing (11) of a control piston (6), an inlet (26) for the connection of a high pressure line of the variable displacement pump (1), an outlet (18) which is configured to connect to a tank (19) and a servo connection (27) configured to link to the servo cylinder (5), the control piston (6) having a first control edge (38) and a second control edge (39), whereby the control piston (6) is configured to create a connection between the inlet (26) and the servo connection (27) via the first control edge (38) and the control piston is configured to create a connection between the servo connection (27) and the outlet (18) via the second control edge (3), the control piston (6) is preloaded by a first spring (7) at a proximal end (28) which is adjacent to the outlet (26), at a distal end (29) of the control piston (6) adjacent to the outlet (18) a second spring (8) engages which counteracts a hydraulic force and the preload of the first spring (7), a power-adjustable actuator (9) at the proximal end (28) of the control piston (6) engages with a tractive or a compressive force is transmitted to the distal end (29) in parallel with the first spring (7) of the control piston (6) such that the force of the actuator (9) is applied to the control piston (6) toward the distal end (29) independently of the force of the first spring (7) towards the respective the distal end (29), whereby pressure can only be applied to the control piston (6) with the pressure fluid under pressure from the variable displacement pump (1) to generate the hydraulic force in the direction of the distal end (29) of the control piston (6), a spring guide (13, 14) configured to provide fluid communication between a longitudinal bore (36) of the control piston (6) and a spring chamber (21) in one position of the control piston (6).
19. A control device (20) for a hydraulic variable displacement pump (1) which is operated in an open hydraulic circuit and which is adjustable by a servo piston (4) configured to shift inside a servo cylinder (5), to which servo piston (4) pressure is applied by pressurized pressure fluid via the control device (20), the control device (20) comprising: a housing (11) of a control piston (6), an inlet (26) for the connection of a high pressure line of the variable displacement pump (1), an outlet (18) which is configured to connect to a tank (19) and a servo connection (27) configured to link to the servo cylinder (5), the control piston (6) having a first control edge (38) and a second control edge (39), whereby the control piston (6) is configured to create a connection between the inlet (26) and the servo connection (27) via the first control edge (38) and the control piston is configured to create a connection between the servo connection (27) and the outlet (18) via the second control edge (3), the control piston (6) is preloaded by a second spring (8) at a distal end (29) which is adjacent to the inlet (28), at a proximal end (28) of the control piston (6) adjacent to the outlet (26) a first spring (7) engages which counteracts a hydraulic force and the preload of the second spring (8), a power-adjustable actuator (9) at the distal end (29) of the control piston (6) engages with a tractive or a compressive force is transmitted to the proximal end (28) in parallel with the second spring (8) of the control piston (6) such that the force of the actuator (9) is applied to the control piston (6) toward the proximal end (28) independently of the force of the second spring (8) towards the respective proximal end (28), whereby pressure can only be applied to the control piston (6) with the pressure fluid under pressure from the variable displacement pump (1) to generate the hydraulic force in the direction of the proximal end (28) of the control piston (6), a spring guide (13, 14) configured to provide fluid communication between a longitudinal bore (36) of the control piston (6) and a spring chamber (21) in one position of the control piston (6).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be explained by way of an example based on preferred embodiments shown in the figures, whereby the preferred embodiments shown in the figures do not limit the inventive concept. The following are shown:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9)
(10) Preferred examples here are axial piston pumps with an adjustable swash plate whose angular position can be specified by means of a servo piston 4. The variable displacement pump 1 is powered by a drive shaft 35 with a drive motor not shown here operating at a constant rotational speed, for example, and it displaces pressure fluid in an open circuit. The variable displacement pump comprises and inlet 2 and an outlet 3 for the pressure fluid and is connected to a consumer not shown here via pressure lines, as well as being connected to the control device 20 via a pressure line 16 and to a tank 19 for the pressure fluid via a drain line 10.
(11) The control device 20 comprises a control piston 6 which is mounted in a housing 11 so that it shifts longitudinally. A first end 28 of the control piston 6 is exposed to high pressure at the outlet 3 of the variable displacement pump 1. The high pressure exerts a hydraulic force in the direction of the second end 29 of the control piston 6. The first end 28 of the control piston 6 is also in contact with an adjustable first spring 7. Pressure is applied to the opposite, second end 29 of the control piston 6 by a second spring 8 with which an actuator 9 is arranged in parallel in this exemplary preferred embodiment. Parallel here means that the force of the actuator 9 is applied to the control piston 6 independently of the second spring 8. In the case of the arrangement of the spring 8 and actuator 9 in series, as shown for example in
(12) The housing 11 of the control device 20 comprises an inlet 26 which is connected to the outlet 3 of the variable displacement pump 1 via a pressure line 16. At this inlet 26, pressure is therefore applied by pressure fluid from the variable displacement pump 1. A servo connection 27 of the housing 11 is linked to the servo cylinder 5 via the pressure line 17. An inlet 18 of the housing 11 is linked to the tank 19 via the tank line 10.
(13) The servo cylinder 5 is connected to the control device 20 via the pressure line 17 and is supplied with pressure fluid by it. The pressure fluid acts on the servo piston 4 and shifts this against the force of a return spring 32. Shifting of the servo piston 4 adjusts the variable displacement pump 1 as required via the activation link 33. This adjustment might consist of a change in the deflection angle of a swash plate, for example. Alternatively, the control device 20 can reduce the pressure in the servo cylinder 5 in that shifting the control piston 6 creates a link between the servo connection 27, which now acts as an inlet, and the outlet 18 to the tank 19. This reduces the pressure in the servo cylinder 5, resulting in the servo piston 4 being shifted under the impact of the return spring 32 in such a way that the servo force acting on the adjustment element of the variable displacement pump 1 is reduced and the latter is deflected further, leading to an increase in supply pressure.
(14) The control piston 6 is guided in a stepped longitudinal or through-hole 21 of the housing 11 (see
(15) When the actuator 9 is at zero power, a state of balance is created at the control piston 6, thereby setting a predefined position of the control edges 38 and 39 by means of which the interaction between the other forces is fixed. These forces are determined by the prevailing output pressure of the variable displacement pump 1 at the inlet 26 and the interplay of the springs 7 and 8, which act against each other. By setting the adjustable spring 7, it is possible to specify the starting position at which the actuator 9 is powerless, for example. This means that the control edges 38 and 39 of the control piston 6 determine a defined pressure in the servo cylinder 5 which results in the corresponding output pressure at the outlet 3 of the variable displacement pump 1. If the control device according to the invention is to be used for the controlled increase of the displacement volume of the variable displacement pump 1, this output pressure is relatively low (see
(16) If the control device is of the construction type as shown in
(17) If a compressive force is now exerted on the control piston 4 via the actuator 9, the control piston 4 is shifted towards the inlet side, causing the control edge 38 to close the hydraulic link between the servo connection 27 and the inlet 26 as the compressive force exerted by the actuator 9 is increased, and, as the compressive force is increased, causing the control edge 39 facing the outlet side to open the hydraulic link to the outlet 18, by means of which the pressure in the servo cylinder 5 to the tank 19 can be relieved. The servo piston return spring 32 now shifts the servo piston 4 in the direction of the zero pressure position, thereby increasing the adjustment of the variable displacement pump 1 and increasing the displacement volume, until the pressure level in the servo cylinder is the same as in the tank 19. The variable displacement pump 1 then reaches its maximum flow rate in accordance with its drive speed.
(18) In this way it is possible, according to the invention, to continuously adjust and regulate the output pressure of the variable displacement pump 1 from a low level, which can be set via the setting screw 12 at idle, to a higher level by specifying the force applied by the actuator 9.
(19)
(20) The construction type shown in
(21) If the solenoid 15 of the actuator 9 is now supplied with electric current, this changes the balance of forces at the control piston 6 and the control piston 6 is shifted from the previously occupied maximum position on the inlet side. In
(22)
(23) The control device 20 comprises a housing 11 through which a bore 21 passes from a first end face 22 to a second end face 23. The bore 21 is stepped, comprising a central section with a smaller diameter flanked on both sides by sections with a larger diameter. The control piston 6 slides in the central section. This central section is itself stepped in such a way that a first end 28 of the control piston 6 runs through a section with a smaller diameter while the adjacent section has a somewhat larger diameter. The boundary between the two sections is located, for example, in the area of the opening of the outlet 26 in the central sections of the bore 21 and forms a step 37 or control edge 38 (see
(24) Several channels 18, 25, 26, 27 pass through the housing 11 of the control device 20, which are, for example, directed towards the central bore 21 starting from a base area 34 of the housing 11. The channels 18, 25, 26, 27 cross the bore 21, thereby forming the inlet 26 for pressure fluid from the variable displacement pump 1, the servo connection 27 to the servo cylinder 5 and the outlet 18 to the tank 19. When the control edges 38, 39 of the control piston 6 are appropriately positioned, the two channels 18 and 25 serve to drain pressure fluid from the servo connection 27 via the groove 24 in the control piston 6 to the outlet 18 and therefore to the tank 19.
(25) The channels 18, 25, 26, 27 are hydraulically connected to the lines 10, 16, 17 for the pressure fluid, as shown in
(26) If one considers the preferred embodiment in
(27) If the solenoid 15 of the actuator 9 in
(28) The increased pressure at the outlet of the variable displacement pump 1 is transferred to the inlet 26 of the control unit 20 via the line 16 and acts on the control piston 6 via the stepped diameters of the end sections 28, 29 of the control piston 6. This produces a new balance of forces at the control piston 6 which results in the automatic setting of an increased but constant pressure level at the outlet 3 of the variable displacement pump 1. This pressure level can therefore be set via the electric current at the solenoid 15 or generally by controlling the actuator 9, whether mechanically, pneumatically, hydraulically or similar, and the pressure level is regulated automatically by the control device according to the invention.
(29)
(30) The arrangement according to
(31)
(32)
(33)