Device for lifting and transporting sheet material
10309116 ยท 2019-06-04
Assignee
Inventors
Cpc classification
B65G49/067
PERFORMING OPERATIONS; TRANSPORTING
B66F9/14
PERFORMING OPERATIONS; TRANSPORTING
B62B5/026
PERFORMING OPERATIONS; TRANSPORTING
B62B2301/12
PERFORMING OPERATIONS; TRANSPORTING
B62B2202/00
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/30
PERFORMING OPERATIONS; TRANSPORTING
E04G21/168
FIXED CONSTRUCTIONS
B66D3/02
PERFORMING OPERATIONS; TRANSPORTING
B62B3/04
PERFORMING OPERATIONS; TRANSPORTING
B65G2249/04
PERFORMING OPERATIONS; TRANSPORTING
B62B3/108
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66F9/18
PERFORMING OPERATIONS; TRANSPORTING
B62B3/10
PERFORMING OPERATIONS; TRANSPORTING
B62B3/04
PERFORMING OPERATIONS; TRANSPORTING
B66D3/02
PERFORMING OPERATIONS; TRANSPORTING
B66F9/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for lifting and transporting sheet material includes a base portion; wheels on which the base portion is supported; a mast that extends upwardly from the base portion; a boom that extends from a first end outwardly from the mast to a second end; a supporting head that is configured to support sheet material; and a pivot coupling at the second end of the boom. The pivot coupling is arranged to couple the supporting head to the boom, and enable the supporting head to be rotated about a pivot axis between a first position in which sheet material supported by the supporting head is in a generally transverse orientation relative to the boom, and a second position in which the angle between sheet material supported by the supporting head and the boom is reduced.
Claims
1. A device for lifting and transporting sheet material, the device comprising: a base portion including a mast sleeve; wheels on which the base portion is supported, such that the device is movable across a surface, the wheels including a first wheel set that supports the base portion at a bottom end of the mast sleeve and includes at least two wheels positioned at sides of the mast sleeve opposite from one another, the at least two wheels of the first wheel set independently rotatable about a common axis; a mast including a bottom end retained within the mast sleeve, the mast extending upwardly from the base portion; a carriage configured to slide along the mast; a boom that extends outwardly from a first end to a second end, the first end of the boom mounted on the carriage; a lifting mechanism to provide vertical support to the boom along the mast; a supporting head configured to support sheet material above the surface; a pivot coupling at the second end of the boom, the pivot coupling arranged to couple the supporting head to the boom, and enable the supporting head to rotate about a pivot axis between a first position in which the sheet material supported by the supporting head is in a generally transverse orientation relative to the boom, and a second position in which an angle between the sheet material supported by the supporting head and the boom is reduced; and a retaining mechanism adapted to releasably retain the supporting head in the first position, wherein the retaining mechanism includes: a first plate fixedly attached to the boom adjacent the pivot coupling, the first plate including two spaced apart holes; a second plate movable with the pivot coupling about the pivot axis; and a drop pin that moves with second plate, wherein when the supporting head is in the first position, the drop pin can be passed through a hole in the first plate to retain the supporting head in the first position.
2. A device according to claim 1, wherein the pivot coupling includes a pin attached to one of the boom and the supporting head, and a tube attached to the other of the supporting head and the boom, and wherein the tube is rotatably supported on the pin.
3. A device according to claim 1, wherein the pivot coupling includes: a pair of brackets that each have one or more apertures, each bracket mounted to a respective one of the boom and the supporting head; and a pin, wherein the apertures in the brackets are aligned and the pin passes through the aligned brackets to couple the brackets to one another.
4. A device according to claim 1, wherein the supporting head includes an inner portion attached to the pivot coupling, an outer portion including one or more elements that support the sheet material, and a rotary coupling that couples the inner and outer portions such that the outer portion is rotatable relative to the inner portion about an axis that is non-parallel to the pivot axis.
5. A device according to claim 4, further comprising a second retaining mechanism such that the outer portion can be releasably retained in one or more rotational positions relative to the inner portion.
6. A device according to claim 1, wherein the mast is movable relative to the mast sleeve between a lowered position and a raised position.
7. A device according to claim 6, wherein the mast can be secured in each of the lowered and raised positions.
8. A device according to claim 6, wherein the mast sleeve includes one or more through holes, and the mast includes upper and lower holes, and wherein each of the upper and lower holes can be aligned with the through holes and a pin passed through the aligned holes to secure the mast relative to the mast sleeve.
9. A device according to claim 1, wherein the boom includes a slide mechanism between the first and second ends to adjust a length of the boom.
10. A device according to claim 9, wherein the slide mechanism is arranged so the outer end is movable between an inward position and an outward position.
11. A device according to claim 10, wherein the boom includes an inner fixed portion, and an outer movable portion, and the slide mechanism is disposed between the fixed and movable portions.
12. A device according to claim 11, wherein the slide mechanism includes guides mounted on the fixed portion, and one or more rails to which the movable portion is secured, wherein the rails can slide through the guides to facilitate the movement of the movable portion.
13. A device according to claim 1, wherein the lifting mechanism includes a winch, and a cable connected to the winch passes over a first pulley located at or near the upper end of the mast and under a second pulley supported by the boom, and the cable is secured or securable at or adjacent an upper end of the mast.
14. A device according to claim 1, wherein the lifting mechanism includes a winch, and a cable that is connected to the winch extends over a pulley located at or near the upper end of the mast, and the cable is secured or securable to the boom.
15. A device according to claim 1, wherein the mast sleeve is offset relative to the at least two wheels of the first wheel set, such that the mast is horizontally closer to one of the at least two wheels in the first wheel set than the other.
16. A device according to claim 15, wherein the base portion includes a secondary support disposed between one of the at least two wheels in the first wheel set and the mast sleeve, whereby, when the supporting head is in the second position, the carriage can be lowered along the mast to bring the sheet material supported by the supporting head in contact with the secondary support.
17. A device according to claim 1, wherein a longitudinal direction of the mast sleeve and the common axis of the first wheel set are co-planar.
18. A device for lifting and transporting sheet material, the device comprising: a base portion including a mast sleeve; wheels on which the base portion is supported such that the device is movable across a surface, the wheels including a first wheel set that supports the base portion at a bottom end of the mast sleeve and includes at least two wheels positioned at sides of the mast sleeve opposite from one another, the at least two wheels of the first wheel set independently rotatable about a common axis; a mast including a bottom end retained within the mast sleeve, the mast extending upwardly from the base portion; an assembly that is displaceable along the mast, the assembly including a supporting head configured to support sheet material above the surface, and a carriage sub-assembly to guide movement of the assembly along the mast, the carriage sub-assembly including a pivot coupling that couples the supporting head to the carriage sub-assembly, and enables the supporting head to rotate about a pivot axis between a first position in which the sheet material supported by the supporting head is in a generally parallel orientation relative to the common axis, and a second position in which the sheet material supported by the supporting head is transverse to the common axis; a retaining mechanism configured to releasably retain the supporting head in the first position, the retaining mechanism including a first plate that is fixedly attached to the boom adjacent the pivot coupling and includes two spaced apart holes, a second plate that is movable with the pivot coupling about the pivot axis, and a drop pin that moves with second plate, wherein when the supporting head is in the first position, the drop pin can be passed through a hole in the first plate to retain the supporting head in the first position; and a lifting mechanism to provide vertical support to the assembly along the mast.
19. A device according to claim 18, wherein the carriage sub-assembly includes a boom to which the pivot coupling is connected, and wherein the boom spaces the pivot coupling from the mast.
20. A device according to claim 19, wherein the carriage sub-assembly includes a carriage, and the boom is mounted on the carriage.
21. A device according to claim 18, wherein a longitudinal direction of the mast sleeve and the common axis of the first wheel set are co-planar.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order that the invention may be more easily understood, embodiments will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
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(34) A supporting head 22 is configured to support the glass pane above the surface. To this end, in this particular embodiment, the supporting head 22 has two vacuum grips 24 at opposing ends of a cross beam 26. A pivot coupling 28 couples the supporting head 22 to the boom 20 at the second end of the boom 20.
(35) The pivot coupling 28 enables the supporting head 22 to be rotated about a pivot axis between a first position in which glass pane supported by the supporting head 22 in a generally transverse orientation relative to the boom 20, and a second position in which the angle between glass pane supported by the supporting head 22 and the boom 20 is reduced, relative to that of the first position.
(36) The device 10 also includes a handle assembly 30 that is, in this embodiment, connectable to the base portion 12, as will be described in further detail below. By way of example, in use of the device 10, an operator can place the supporting head 22 in the first position and move the device 10 using the handle assembly 30, for instance up to a glass pane that is on the glass rack of a vehicle. The glass pane can be retained to the vacuum grips 24, and then removed from the glass rack.
(37) The glass pane may be wider than the maximum width of the device 10, which in this embodiment is the wheel track of the wheels 14. The supporting head 22 can be placed in the second position, which rotates the supporting head 22 with the glass pane about the pivot axis. In this configuration, the glass pane is between the wheels 14, and the device 10 carrying the glass pane can be moved through a narrow opening.
(38) As will be appreciated, the centre of mass of the glass pane moves as the supporting head 22 moves between the first and second positions. Having the supporting head 22 rotate about a pivot axis that is at the end of the boom 20 has the advantage of minimizing the distance that the centre of mass of the glass pane moves, which minimizes the instability of the device 10 during this movement. Furthermore, as will be appreciated from
(39) The device 10 includes a carriage 32 to which the first end of the boom 20 is mounted. The carriage 32 is be slidable along the mast 18 in the longitudinal direction L of the mast 18. A lifting mechanism provides vertical support to the boom 20, the lifting mechanism includes a winch 34, and a cable 35 (shown only in
(40) In this particular embodiment, the pivot 28 includes a pin 48 that is attached to the boom 20, and a tube 29 that is attached to the supporting head 22. The tube 29 is rotatably supported on the pin 48. To this end, roller bearings can be inserted between the pin 48 and tube 29 to facilitate rotation of the tube 29 about the pin 48.
(41) A retaining mechanism 38 is associated with the pivot 28 such that the supporting head 22 can be releasably retained in the first and second positions. In this particular embodiment, the retaining mechanism 38 includes a first plate 38a that is fixedly attached to the boom 20 adjacent the pivot, a second plate 38b that is fixedly attached to the tube 29, and a drop pin 38c that moves with tube 29. The first plate 38a has two holes; when the supporting head 22 is in either of the first and second positions, the drop pin 38c can be passed through a respective one of the holes in the first plate 38a.
(42) The base portion 12 includes a sleeve 40 into which the bottom end of the mast 18 is retained. As is apparent from
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(44) Wheels 14 form a first wheel set that supports the base portion 12 at the bottom end of the sleeve 40, and there is one wheel 14 to each side of the mast 18. As will be evident from
(45) The base portion 12 further includes a second sleeve 43, within which an arm, which in this embodiment is the form of a T-shaped member 44, is securable such that one end of the arm 44 is adjacent the bottom end of the mast sleeve 40. Wheels 16, which form a second wheel set, are mounted at the outer end of the T-shaped member 44. Thus, the wheels 16 are supported by the T-shaped member 44 at a position that is spaced from the mast sleeve 40, and also the second sleeve 44.
(46) In the configuration of this particular embodiment, as illustrated in
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(48) The assembly 123 includes a supporting head 122 that is configured to support sheet material above the surface, and a carriage sub-assembly 149 that guides movement of the assembly 123 along the mast of the device. The carriage sub-assembly 149 includes a pivot coupling 128 that couples the supporting head 122 to the carriage sub-assembly 149.
(49) In this particular embodiment, the carriage sub-assembly 149 includes a boom 120 to which the pivot coupling 128 is connected. The boom 120 spaces the pivot coupling 128 from the mast. The carriage sub-assembly 149 further includes a carriage on which the boom 120 is mounted.
(50) The pivot coupling 128 has a substantially similar function to the pivot 28 of the device 10, but incorporates a different mechanism. As shown most clearly in
(51) In this embodiment, the supporting head 122 also has an inner portion 150 that is attached to bracket 147 of the pivot coupling 128, an outer portion 151 that includes the cross beam 126 and the vacuum grips 124 for supporting the sheet material, and a rotary coupling 152 that couples the inner and outer portions 150, 151 such that the outer portion 151 is rotatable relative to the inner portion 150 about a rotational axis that is non-parallel to the pivot axis. In this embodiment, the rotational axis is generally orthogonal to the pivot axis.
(52) The supporting head 122 also has a second retaining mechanism 153 associated with rotary coupling 152 such that the outer portion 151 can be releasably retained in one or more rotational positions relative to the inner portion 150. The second retaining mechanism 153 includes a first plate that is fixedly attached to the inner portion 150 adjacent the rotary coupling 152, a second plate that is fixedly attached to the outer portion, and a drop pin. The first plate has a hole for each of the rotational positions in which the outer portion 151 can be retained, and the drop pin can be passed through the respective hole in the first plate to retain the outer portion 151 in a position relative to the inner portion 150.
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(54) The mast 218 is movable relative to the sleeve 240 between a lowered position and a raised position in the same manner as illustrated in
(55) The mast 218 includes an aperture 257 through which a drive socket (not shown) is accessible to provide an input to the gear set 255. A powered tool, such as a cordless drill with an appropriate drive fitting attachment, can be connected to the socket, and operated to effect movement of the mast 218 between the lowered and raised positions. Alternatively, the device 210 can include a winding handle that is connected or connectable via a drive fitting to the input of the gear set.
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(57) The mast 318 includes a lower portion 360 that is slidably disposed in the mast sleeve 340, and an upper portion 361 that is slidably disposed in the lower portion 360. The boom (not shown) is to be mounted on the upper portion 361. As will be appreciated, the mast 318 is associated with the mast sleeve 340 in a telescoping arrangement. Accordingly, the upper portion 361 of the mast 318 can be moved between a lowered position (shown in
(58) The device 310 includes a lifting mechanism operates on the mast 318 to move the mast 318 between the lowered and raised positions, and to retain the mast 318 in a desired telescoping arrangement. The lifting mechanism includes a winch 334, and a cable 335 that is wound onto the winch 334. The cable is to extend over pulleys 336a, 336b, and has an end secured to the mast 318 so that the mast 318 telescopes as the cable is wound onto, or off the winch 334. In this particular embodiment, the winch 334 is mounted on the mast sleeve 340. In an alternative, the winch may be mounted on a bracket 337 that supports the handle 330.
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(60) The boom 420 includes an inner, fixed portion 462, and an outer movable portion 463, and a slide mechanism between the fixed and movable portions 462, 463, such that the length of the boom 460 (between the carriage 432 and pivot 428) is adjustable. The pivot 428 is mounted on the movable portion 463, and the slide mechanism is arranged such the movable portion 463 can be moved, together with the pivot 428, between an inward position (shown in
(61) The fixed portion 462 of the boom 420 is secured to the carriage 432. The slide mechanism includes guides 464 that are mounted on the fixed portion 462, and two rails 465 to which the movable portion 463 is secured. The two rails 465 are arranged with one to each side of the fixed portion 462. The rails 465 can slide through the guides 464 to facilitate the movement of the movable portion 463. The interaction of the guides 464 and rails 465 constrains the movement of the movable portion 463. In this embodiment, the slide mechanism also includes a handle 466 that is connected to the rails 465. An operator of the device can work the handle 466 to move the movable portion 463 between the inward and outward positions.
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(63) The device further includes a second arm, which in this embodiment is in the shape of a second T-shaped member 545, is securable such that one end of the second T-shaped member 545 is adjacent the bottom end of the mast sleeve 40. Wheels 515, which form a third wheel set, are mounted at the outer end of the T-shaped member 545. Thus, wheels 515 are supported by the second T-shaped member 545 at a position that is spaced from the mast sleeve 540, and also the second sleeve 544.
(64) In the configuration of this particular embodiment, as illustrated in
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(66) The base portion 612 is substantially similar to the base portion of the device 10, but differs in that the first set of wheels consists of four castor wheels 614 that are disposed with in pairs to each side of the mast sleeve 640. The use of castor wheels 614, 616 facilitates additional manoeuvrability, particularly when the device is to be shifted laterally with respect to the handle 630 and mast sleeve 640.
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(68) The base portion 712 is substantially similar to the base portion 512 illustrated in
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(70) The base portion 812 is substantially similar to the base portion of the device 10, but differs in that the first set of wheels consists of six wheels 814 that are disposed with three wheels 814 to each side of the mast sleeve 840 in a tri-star wheel configuration. The use of wheels 814 in the tri-star wheel configuration facilitates movement of the device over uneven ground, including up and down stair cases.
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(72) The principal difference between the devices 10, 910 is that in the device 910, the arm on which wheels 916 are mounted is the form of a U-shaped member 944. With this embodiment, the base portion 912 can more readily be brought up to a glass storage trolley such that the wheels 916 are underneath the platform of the trolley, and the U-shaped member 944 extending around a wheel of that trolley.
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(74) The principal difference between the devices 10, 1010 is that in the device 1010, the supporting head 1022 includes a single vacuum grip 1024 and a pair of L-shaped feet 1025. The vacuum grip 1024 and feet 1025 co-operate to support a sheet material, such as plasterboard, or a door, or the like.
(75) The supporting head 1022 is adjustable, such that the height of the vacuum grip 1024 above the boom 1020 can be adjusted. Similarly, the distance of the feet 1025 below the boom 1020 can also be adjusted.
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(77) The principal difference between the devices 10, 1210 is that in the device 1210, the boom 1220 includes a parallelogram linkage between the inner and outer ends. Accordingly, the outer end of the boom 1220, including the pivot 1228 can be moved along an arc A that is centred on the inner end. The arc A is indicated in
(78) The device 1210 also includes a gas strut that extends between the carriage 1232 and an outer end of the boom 1230 to provide a force to lift the supporting head 1222 upwardly along the arc A. The linkage provides the advantage of being able to move outer end of the boom 1220 inwardly and outwardly relative to the mast 1218.
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(81) The principal difference between the devices 10, 1310 is that in the device 1310, the boom 1320 inclined such that the outer end is either above or below the first end. In the configuration illustrated in
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(83) The lifting mechanism of this embodiment, includes a winch 1434, and a cable 1435 that is wound onto the winch 1434. The cable 1435 passes over a first pulley 1436a located at or near the upper end of the mast 1418 and under a second pulley 1436b that is located within the boom 1420, and is secured to a bracket 1439 that is located at or near the upper end of the mast 1418. The inclusion of the second pulley 1436b in the lifting mechanism provides further mechanical advantage to the lifting mechanism. In one example, the lifting mechanism of this embodiment can lift a glass pane G that weighs in excess of 150 kg.
(84) As shown more clearly in
(85) The device 1410 has a first pivot coupling 1428 that is substantially similar to that of the pivot coupling 28 of the device 10, and a first retaining mechanism 1438 that is substantially similar to that of the retaining mechanism 38 of the device 10. In addition, the device 1410 has a rotary coupling 1452 and second retaining mechanism 1453 that is substantially similar to the rotary coupling 152 and second retaining mechanism 153 shown in
(86) The device 1410 of this embodiment additionally includes a second pivot coupling 1493. As is evident from
(87) In this particular embodiment, the second pivot coupling 1493 includes a first bracket 1495 that is fixedly attached to the tube 1429 of pivot coupling 1428, and a second bracket 1496 that is attached to the supporting head 1422. A bolt 1497 passes through aligned upper holes in each of the first and second brackets 1495, 1496, to pivotally connect these brackets. The first bracket 1495 has a pair of lower holes in the lower portion, and the second bracket 1496 has two pairs of lower holes in the lower portion.
(88) When the supporting head 1422 is in the upright position, one of the pairs of lower holes in the second bracket 1497 aligns with the pair of lower holes in the first bracket 1496. A slide pin 1497 is passed through the aligned lower holes to retain the supporting head 1422 in the upright position. Similarly, when the supporting head 1422 is in the tilted position, the other of the pairs of lower holes in the second bracket 1497 aligns with the pair of lower holes in the first bracket 1496. The slide pin 1497 is passed through the aligned lower holes to retain the supporting head 1422 in the tilted position.
(89) Throughout this specification and the claims which follow, unless the context requires otherwise, the word comprise, and variations such as comprises and comprising, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.