Dual-function low-high beam lighting module for a motor vehicle
10309603 ยท 2019-06-04
Assignee
Inventors
Cpc classification
F21W2102/155
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2103/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q1/16
PERFORMING OPERATIONS; TRANSPORTING
F21S41/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lighting module for a motor vehicle headlight intended to produce a low beam having an at least partly oblique cut-off. This same module further comprises an additional lighting function making it possible to generate a high type beam, the dimensions of the lighting module remaining identical. The light sources of the two respective low and high beam functions are arranged in a vicinity of the focus of an optical portion of the module such that the lighting module remains compact.
Claims
1. A lighting module for a motor vehicle, comprising: an optical element to produce at least one first beam exhibiting an at least partly oblique cut-off, the optical element comprising at least one first optical portion having an optical axis and a focus, at least one first light source, the at least one first light source being arranged at the focus for emitting first light rays toward the optical element to produce the at least one first beam, and a second light source, the second light source being arranged at a distance from the focus, and not overlapping the focus, and offset downward relative to the at least one first light source on a vertical axis, the second light source emitting second light rays toward the optical element to produce a second beam at least partially lighting above the at least partly oblique cut-off, an optical beam formed by overlapping of the first beam with the second beam exhibiting no cut-off.
2. The lighting module according to claim 1, wherein the second light source is offset relative to the at least one first light source on a transverse axis.
3. The lighting module according to claim 1, wherein the at least one first light source exhibits a light emission zone comprising an edge, the edge being arranged at the focus of the at least one first optical portion of the optical element.
4. The lighting module according to claim 3, wherein the at least one first light source is oriented facing the optical element such that the edge is an oblique edge.
5. The lighting module according to claim 4, wherein the second light source is oriented facing the optical element identically to the at least one orientation of the first light source facing the optical element.
6. The lighting module according to claim 1, wherein a low-type beam, comprising the at least one first beam, is generated when the at least one first light source is switched on, the second light source being switched off.
7. The lighting module according to claim 1, wherein a high-type beam, comprising a superpositioning or a juxtapositioning of the at least one first beam and the second beam, is generated when the at least one first light source and the second light source are switched on.
8. The lighting module according to claim 1, wherein a beam of daytime running light type is generated when the second light source is switched on while being powered using an electrical power lower than that needed to generate the second beam, the at least one first light source being switched off.
9. The lighting module according to claim 1, wherein a distance between the at least one first light source and the second light source is less than or equal to a fraction of the focal distance of the at least one first optical portion.
10. The lighting module according to claim 1, wherein the at least one first light source and the second light source each comprise a semiconductive light-emitting chip that can be selectively activated.
11. The lighting module according to claim 10, wherein the at least one first light source and the second light source are formed by a same light-emitting diode of dual-chip type.
12. The lighting module according to claim 1, wherein the at least one first light source and the second light source are formed by a matrix of diodes comprising at least two diodes each forming one of the at least one first light source and the second light source.
13. The lighting module according to claim 1, wherein the at least one first optical portion is a lens.
14. The lighting module according to claim 1, wherein a material of the at least one first optical portion is PVC, glass, polycarbonate, or PMMA.
15. The lighting module according to claim 1, wherein the at least one first beam forms part of a low-type beam and wherein the optical element comprises at least one second optical portion having an optical axis, a focus, and a third light source arranged in a vicinity of the focus of the at least one second optical portion to produce the second beam forming part of the low-type beam.
16. A lighting module for a motor vehicle, comprising: an optical element to produce at least one first beam exhibiting an at least partly oblique cut-off, the optical element comprising at least one first optical portion having an optical axis and a focus, at least one first light source, the at least one first light source being arranged at the focus for emitting first light rays toward the optical element to produce the at least one first beam, and a second light source, the second light source being arranged at a distance from the focus, and not overlapping the focus, and offset relative to the at least one first light source on or near a vertical axis, the second light source emitting second light rays toward the optical element to produce a second beam at least partially lighting above the at least partly oblique cut-off, an optical beam formed by overlapping of the first beam with the second beam exhibiting no cut-off.
17. The lighting module according to claim 16, wherein the second light source is offset relative to the at least one first light source on a transverse axis.
18. The lighting module according to claim 16, wherein the at least one first light source exhibits a light emission zone comprising an edge, the edge being arranged at the focus of the at least one first optical portion of the optical element.
19. The lighting module according to claim 18, wherein the at least one first light source is oriented facing the optical element such that the edge is an oblique edge.
20. The lighting module according to claim 19, wherein the second light source is oriented facing the optical element identically to the orientation of the at least one first light source facing the optical element.
Description
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
(1) The invention will be better understood in light of the following description which is given purely in an indicative and nonlimiting manner, accompanied by the attached drawings in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(20) Referring to
(21) Referring to
(22) This optical element 7 schematically comprises two lateral tabs 11, 12 and a central body 13 situated between the tabs 11, 12. The body 13 is edged by two end arms 14, 15, each linked to a tab 11, 12, each of the end arms 14, 15 extending in a direction which is at right angles to that of the tabs 11, 12 to which it is connected. The two tabs 11, 12 are strictly aligned, so that the optical element 7 can come to bear against a planar surface, via its tabs 11, 12.
(23) Advantageously, the body 13 of this optical element 7 is divided into five solid basic portions 16, 17, 18, 19, 20, each and respectively characterized by an input surface 21, 22, 23, 24, 25 and an output surface 26, 27, 28, 29, 30. This optical element 7 thus has two basic end portions 16, 17, forming the two end arms 14, 15, and three basic intermediate portions 18, 19, 20 positioned between the end portions 16, 17. The five output surfaces 26, 27, 28, 29, 30 are contiguous, to form an overall output surface of the optical element 7 which is continuous. The five input surfaces 21, 22, 23, 24, 25 are separated from one another, and are substantially aligned with the two tabs 11, 12. Each portion 16, 17, 18, 19, 20 is elongate, the input surface 21, 22, 23, 24, 25 and the output surface 26, 27, 28, 29, 30 forming the two ends of each of the portions 16, 17, 18, 19, 20 along their longitudinal axis. The three basic intermediate portions 18, 19, 20 each have two walls 31, 32, 33, 34, 35, 36 starting from the input surface 23, 24, 25 and extending toward two edges delimiting the output surface 28, 29, 30 of the same portion 18, 19, 20. These walls 31, 32, 33, 34, 35, 36, which can for example be aluminized, are intended to prevent the beams produced by a light source placed at the input surface 23, 24, 25 of the portion 18, 19, 20 from passing through the output surface of an adjacent portion. The two basic end portions 16, 17 have only a single wall 37, 38 intended to prevent a light source placed at the input surface 21, 22 of one of them from irradiating an output surface of an adjacent basic portion, since each of the end portions 16, 17 has only a single adjacent basic portion. The walls 31, 32, 33, 34, 35, 36, 37, 38 of two adjacent basic portions 16, 17, 18, 19, 20 meet by means of a curved wall segment. The optical element 7 thus exhibits a series of four hollows 39, 40, 41, 42 aligned alternately with the five basic portions 16, 17, 18, 19, 20, each hollow 39, 40, 41, 42 being thus delimited by a wall of a basic portion and by a wall of an adjacent basic portion. The two input surfaces 21, 22 of the two end basic portions 16, 17 are situated set back from the input surfaces 23, 24, 25 of the three basic intermediate portions 18, 19, 20. For each of the five basic portions 16, 17, 18, 19, 20, the average distance separating the input surface 21, 22, 23, 24, 25 and the output surface 26, 27, 28, 29, 30 is substantially constant. The input surfaces 21, 22, 23, 24, 25 are planar and the output surfaces 26, 27, 28, 29, 30 are of rounded form.
(24) Preferably, each output surface (26, 27, 28, 29, 30) of a portion (16, 17, 18, 19, 20) assumes a focus which is situated substantially at the level of the corresponding input surface (21, 22, 23, 24, 25). The form of each output surface 26, 27, 28, 29, 30 is substantially that of an ellipsoidal portion.
(25) The fact that the focus of each output surface 26, 27, 28, 29, 30 is located at the level of the input surface 21, 22, 23, 24, 25 of the same portion 16, 17, 18, 19, 20, means that there is a point or a horizontal segment in the vicinity of the input surface 21, 22, 23, 24, 25 such that a majority of the rays from this point or points of the line emerge from the output surface 26, 27, 28, 29, 30 parallel to a same plane.
(26) Referring to
(27) Referring to
(28) More specifically, referring to
(29) The six LEDs 6, 61, 62 are turned differently relative to the forward direction, i.e., the direction of emission of the light module 1. In other words, seen from the front, these LEDs 6, 61, 62 have different orientations. For example in projection on a plane of projection situated in front of the LEDs 6, 61, 62 and at right angles to the optical axis of emission of the light module 1, these LEDs 6, 61, 62 exhibit different orientations within the plane of projection. Thus, two LEDs 6, 61 or 62 can be arranged in such a way that the edges of their photoemissive elements exhibit, seen from the front, a different orientation. The oblique edges extend facing a transverse axis of the optical element 7. These edges can, seen from the front, form between them an angle of 45. These six LEDs 6, 61, 62 are arranged to emit a light beam in the same direction.
(30) As illustrated in
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(32) A low beam generally comprises an oblique cut-off. Preferentially, the first beam generates at least a part of the oblique cut-off of the low beam, the part of the cut-off being defined by a part of the oblique cut-off of the low beam cut-off.
(33) In this way, referring to
(34) Referring to
(35) Referring to
(36) Referring to
(37) Referring to
(38) The second light source 62 of the portion 16 is suitable for generating a high beam light. The position of the second light source 62 is determined in such a way that when the second light source 62 is located in this position, it generates a lighting corresponding to a high beam light.
(39) The high beam lights do not have any cut-off. The intensity of the high beam lights is concentrated and intense along the optical axis. They light at least partially beyond the horizontal cut-off of the low beam lights. The intensity required by the regulation can be of the order of 40500 candela. The lighting produced by the low beam lights offers good visibility without dazzling the other users of the road and generally comprise a horizontal cut-off and an oblique cut-off in order to illuminate the signs located at the side of the road, and the sidewalks or the verges. The intensity of the low beam lights is of the order of 36000 candela.
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(42) Preferentially, the center 63 of the first LED 61 is located slightly above the optical axis. The edge of the first LED 61 is inclined at 45 and intersects the optical axis. In fact, it is the edge of the first LED 61 which produces the cut-off. The images produced by the first light source 61 are illustrated in
(43) To raise the images produced by the first LED 61, the displacement vector must include a vertical component oriented downward, z, such that the second position is situated under the optical axis, as illustrated in
(44) Also, the second LED 62 is also offset laterally relative to the first position such that the oblique images forming the cut-off at 15 degrees for the first LED 61 are superposed on the horizontal and vertical images originating from the offset z along the vertical axis z. This offset y is illustrated in
(45) Different embodiments are described to couple the two types of lights in a single light module 1 or in a portion of light module 1.
(46) In a preferential embodiment, the optical portion 16 of the optical element 7 assumes an optical source in each of the two positions. Consequently, in order to produce a low beam, the first light source 61 is switched on and the second light source 62 is switched off. In order to exclusively produce a high-type beam, the first light source 61 is switched off and the second light source 62 is switched on. It is also possible to combine the two types of beams by switching on both the light sources 61, 62 so as to produce a more intense high-type beam.
(47) Advantageously, the distance between the two LEDs 61, 62 depends on the dimensions of the lens and its optical characteristics. However, the smaller the size of the lens, the more accurate the positions of the light sources 61, 62 have to be.
(48) Preferentially, the dimensions of the optical element 7 are of the order of 20 mm in the heightwise direction and of the order of 110 mm in the widthwise direction. For an optical element 7 that has a size of this order of magnitude, the distance between the two light sources 61, 62 intended to generate the high- and low-type beams in an identical optical portion preferably lies between 2 and 5 mm, preferentially between 3 and 4 mm. This distance is advantageously less than a fraction of the focal distance of the optical portion. This fraction is preferentially of the order of f*tan(0.57), i.e., f/100 if f is the focal length of the optical portion. This distance is more easily feasible by means of a matrix of addressable diodes comprising at least two photo-emitting surfaces. The diode matrices offer the advantage of having close photo-emitting surfaces that can be switched on separately. Also, the emissive surfaces are smaller than for independent LEDs 61, 62. There is also a benefit in that the photo-emitting surfaces are adjacent for the maximum intensity of the high beam not to be situated too high. The result thereof is that, when the two light sources 61, 62 are adjacent, the lighting generated by the two light sources 61, 62 is uniformly distributed.
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(53) As
(54) Although the LEDs 6, 61 and 62 are illustrated identically in the figures, they can naturally have different structural, geometric and light characteristics within a same light module 1, the LEDs 6, 61 and 62 being chosen according to the specific lighting requirements.
(55) Preferentially, the light sources 6, 61, 62 are light-emitting diodes and the above description has been given in this context. Such a diode offers a good light beam quality, while still of small size. It is therefore perfectly suited to the light module 1 according to the invention, whose dimensions must be limited to be able, for example, to be incorporated in a motor vehicle.
(56) The type of light source 6, 61, 62 used in the present invention is not however limited to that of a light-emitting diode. The light source 6, 61, 62 can also be an incandescent lamp, a gas discharge lamp, a laser source or any type of source that makes it possible to generate a beam having properties similar to the properties described above.
(57) The headlight manufacturer now only has to design a single optical element 7, with single manufacturing toolages (molds for example), making it possible to manufacture a single light module 1 compatible with the different types of beam lights, preferentially, the low beam lights and high beam lights.
(58) The light module 1 according to the invention has a compact geometry, and consequently has little bulk.
(59) Preferentially, the rays emitted by the light module 1 at the output of the output surface 26, 27, 28, 29, 30 of the light module 1 form a portion or all of a road lighting beam, signaling, or vehicle interior lighting. In this way, there is no point in fitting another optical deflection element or a cover. In other words, the light module 1 can be free of lens, reflector or cover after the output surface 26, 27, 28, 29, 30.
(60) While the system, apparatus, process and method herein described constitute preferred embodiments of this invention, it is to be understood that the invention is not limited to this precise system, apparatus, process and method, and that changes may be made therein without departing from the scope of the invention which is defined in the appended claims.