Walk power mower having forward and reverse traction drive
10306831 ยท 2019-06-04
Assignee
Inventors
- Todd A. Porter (Rosemount, MN, US)
- Chadwick A. Shaffer (Oakdale, MN, US)
- Chris A. Wadzinski (Inver Grove Heights, MN, US)
- Jackie R. Gust (Northfield, MN, US)
Cpc classification
A01D69/00
HUMAN NECESSITIES
A01D34/64
HUMAN NECESSITIES
International classification
A01D34/64
HUMAN NECESSITIES
A01D69/00
HUMAN NECESSITIES
Abstract
A walk power mower has a traction drive system that includes a front transmission powering a pair of front wheels and a rear transmission powering a pair of rear wheels. A first one of the transmissions provides forward motion of the mower when it is active and a second one of the transmissions provides rearward motion of the mower when it is active. A slidable handle grip on the handle having a cross bar long enough to be gripped by both hands of the user activates the first one of the transmission when it is slid downwardly on a handle out of a neutral position thereof. The slidable handle grip activates the second one of the transmissions when it is slid upwardly on the handle out of the neutral position.
Claims
1. A walk power mower, which comprises: (a) a traction drive system on a grass cutting deck having a pair of drive wheels comprising a left drive wheel on a left side of the grass cutting deck and a right drive wheel on a right side of the grass cutting deck, wherein the traction drive system further includes a first transmission having a first axle and a second transmission having a second axle for powering the pair of drive wheels, wherein the first transmission and the first axle provides forward motion of the pair of drive wheels when the first transmission and the first axle are placed into powered operation while the second transmission and the second axle remain unpowered, and wherein the second transmission and the second axle provides reverse motion of the mower when the second transmission and the second axle are placed into powered operation while the first transmission and the first axle remain unpowered; and (b) a control system carried on a handle attached to the grass cutting deck with the control system being selectively operable by a user for placing at any given time either the first transmission and the first axle into powered operation or alternatively the second transmission and the second axle into powered operation to thereby select forward motion of the pair of drive wheels mower or reverse motion of the pair of drive wheels, respectively.
2. The mower of claim 1, wherein the first axle of the first transmission is split into two parts with one axle part driving the left drive wheel in the pair of drive wheels and the other axle part driving the right drive wheel in the pair of drive wheels, and wherein the first transmission is configured to provide or permit, during powered operation of the first transmission, differential speeds of the drive wheels during a turn of the mower with the drive wheel on the outside of the turn rotating faster than the drive wheel on the inside of the turn.
3. The mower of claim 2, wherein the second axle of the second transmission is split into two parts with one axle part driving the left drive wheel in the pair of drive wheels and the other axle part driving the right drive wheel in the pair of drive wheels, and wherein the second transmission is configured to provide or permit, during powered operation of the second transmission, differential speeds of the drive wheels during a turn of the mower with the drive wheel on the outside of the turn rotating faster than the drive wheel on the inside of the turn.
4. The mower of claim 2, wherein the second axle of the second transmission is a solid axle that drives the left and right drive wheels of the pair of drive wheels at an identical speed.
5. The mower of claim 1, wherein the first and second axles have drive gears on opposite left and right ends thereof, wherein the drive gears on the left ends of the first and second axles engage against opposite fore-and-aft sides of a driven gear on the left drive wheel, and wherein the drive gears on the right ends of the first and second axles engage against opposite fore-and-aft sides of a driven gear on the right drive wheel.
6. The mower of claim 1, wherein the handle extends upwardly and rearwardly from the grass cutting deck, and wherein the control system comprises a movable control carried on the handle with the control being selectively movable out of a neutral position in first and second opposite directions relative to the handle, wherein the control places only the first transmission and the first axle into powered operation when it is moved in the first direction out of the neutral position and places only the second transmission and the second axle into powered operation when it is moved in the second direction out of the neutral position.
7. The mower of claim 6, wherein the control comprises a slidable handle grip portion of the handle which handle grip portion is arranged to slide downwardly on the handle out of the neutral position in the first direction as the user pushes downwardly on the handle grip portion as the user walks forwardly and which handle grip portion is further arranged to slide upwardly on the handle out of the neutral position in the second direction as the user pulls upwardly on the handle grip portion as the user walks rearwardly.
8. The mower of claim 7, wherein the slidable handle grip portion of the handle is a cross bar long enough to be gripped by both hands of the user.
9. The mower of claim 7, wherein the first transmission is a variable speed transmission whose speed increases as the handle grip portion slides downwardly on the handle from the neutral position.
10. The mower of claim 9, wherein the first transmission is arranged to rock relative to the grass cutting deck to progressively tighten a belt drive to an input shaft of the first transmission as the handle grip portion slides downwardly on the handle from the neutral position, the progressive tightening of the belt drive providing a progressive speed increase in the first transmission.
11. The mower of claim 10, wherein the second transmission is a variable speed transmission whose speed increases as the handle grip portion slides upwardly on the handle from the neutral position.
12. The mower of claim 11, wherein the second transmission is arranged to rock relative to the grass cutting deck to progressively tighten a belt drive to an input shaft of the second transmission as the handle grip portion slides downwardly on the handle from the neutral position, the progressive tightening of the belt drive providing a progressive speed increase in the second transmission.
13. The mower of claim 1, wherein the first and second transmissions are variable speed rocking transmissions.
14. The mower of claim 1, wherein the pair of drive wheels are rear wheels.
15. The mower of claim 14, wherein the cutting deck further includes at least one front wheel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) This invention will be described more fully in the following Detailed Description, when taken in conjunction with the following drawings, in which like reference numerals refer to like elements throughout.
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) One embodiment of a walk power mower 2 according to this invention is illustrated in
(8) Referring again to
(9) An upwardly and rearwardly extending handle 26 comprising a pair of laterally spaced handle tubes 28 joined by a top cross member 30. The lower ends of handle tubes 28 are attached to the rear of deck 4. Handle 26 includes a U-shaped handle grip 32 that has a pair of laterally spaced legs 34 connected together by an upper cross bar 36. Legs 34 of handle grip 32 are telescopically received on handle tubes 28 of handle 26 for sliding movement relative thereto. Thus, handle grip 32 is able to slide downwardly on handle tubes 28 as a user walks forwardly while gripping cross bar 36 of handle grip 32 with both of the user's hands.
(10) Handle grip 32 slides downwardly by an amount that depends upon how fast the user walks forwardly. As will be described in more detail hereafter, the extent or amount of downward travel of handle grip 32 controls a traction drive system 38 of mower 2 to vary the forward ground speed of mower 2 to correspond to the user's walking pace. This type of speed controlling, slidable handle grip is used on the Personal Pace line of walk power mowers manufactured and sold by The Toro Company, the assignee of this invention. In addition, this type of slidable handle grip is disclosed more fully in U.S. Pat. 6,082,083 to Stalpes, which patent is hereby incorporated by reference and shall be referred to as Stalpes hereafter.
(11) In Stalpes, handle grip 32 is in a neutral, i.e., a drive disengaged position, when handle grip 32 is at the top of handle 26 with handle grip 32 located adjacent to cross member 30 that joins handle tubes 28 together. The only control motion of handle grip 32 in Stalpes is the downward sliding motion that engages the traction drive system of Stalpes in forward and that varies the forward ground speed in concert with the user's forward walking pace. When the user lets go of handle grip 32 in Stalpes, handle grip 32 is spring biased to slide back up handle 26 to return to the top thereof at which point the traction drive system becomes disengaged once again.
(12) In mower 2 of this invention, the Stalpes handle grip 32 has been modified so that the neutral position of handle grip 32 is no longer at the top of the range of motion of handle grip 32. Now, the neutral position of handle grip 32 is displaced somewhat downwardly from cross member 30 of handle 26. A return to neutral system 40 maintains handle grip 32 in its now lower neutral position relative to cross member 30 of handle 26.
(13) Handle grip 32 functions as it did in Stalpes when the user grips cross bar 36 of handle grip 32 and walks forwardly, i.e., handle grip 32 slides downwardly in the direction of the arrow A in
(14) Referring now to
(15) Return to neutral system 40 further includes a U-shaped clevis 54 fixed to handle 26 with the spaced, parallel side walls 56 of clevis 54 forming an upper wall 56.sub.u and a lower wall 56.sub.1. Upper and lower push tubes 50.sub.u and 50.sub.l when assembled on rod 42 are arranged to pass through bores in upper and lower walls 56.sub.u and 56.sub.l of clevis 54 with thrust surfaces 52 on upper and lower push tubes 50.sub.u and 50.sub.l being inside clevis 54 immediately adjacent to upper and lower walls 56.sub.u and 56.sub.l of clevis 54. A compression spring 58 is arranged inside clevis 54 with the ends of spring 58 bearing against thrust surfaces 52 of upper and lower push tubes 50.sub.u and 50.sub.l. When return to neutral system 40 is properly adjusted and traction drive system 38 is in neutral, spring 58 will force upper and lower push tubes apart 50.sub.u and 50.sub.l until thrust surfaces 52 thereon abut against the upper and lower walls 56.sub.u and 56.sub.l of clevis 54 and the opposite ends of upper and lower push tubes 50.sub.u and 50.sub.l are immediately adjacent to upper and lower push nuts 48.sub.u and 48.sub.l.
(16) When the user pushes down on handle grip 32 to initiate powered forward motion of mower 2, upper push nut 48.sub.u on rod 42 presses down on the upper end of upper push tube 50.sub.u to slide upper push tube 50.sub.u downwardly relative to clevis 54. Note that lower push tube 50.sub.l remains stationary with rod 42 simply sliding through lower push tube 50.sub.l since the lower push nut 48.sub.l moves away from the lowermost end of lower push tube 50.sub.l and lower push tube 50.sub.l remains within clevis 54 since thrust surface 52 on lower push tube 50.sub.l is held in place by its engagement with lower wall 56.sub.l of clevis 54. The downward motion of upper push tube 50.sub.u compresses spring 58 downwardly. Thus, when the user eventually releases handle grip 32, the compressed spring 58 pushes back upwardly on upper push tube 50.sub.u to cause the uppermost end of upper push tube 50.sub.u to push the upper push nut 48.sub.u back upwardly, thereby returning handle grip 32 to its centered neutral position.
(17) Return to neutral system 40 works the same way but in an opposite fashion when handle grip 32 is pulled upwardly in the direction of the arrow B to initiate reverse powered motion of mower 2. This time it is lower push tube 50.sub.l that is pushed upwardly by lower push nut 48.sub.l with upper push tube 50.sub.u remaining stationary. Thus, spring 58 is compressed upwardly. When handle grip 32 is eventually released, the lowermost end of lower push tube 50.sub.l pushes downwardly on lower push nut 48.sub.l as the upward compression of spring 58 is released to slide handle grip 32 back downwardly to return handle grip 32 to its centered neutral position.
(18) Referring now to
(19) Drive gears 62 on the opposite ends of axle 64 of rear transmission 60.sub.r engage the backsides of driven gears 66 of rear wheels 10. The reverse is true for drive gears 62 for front transmission 60.sub.f which engage the front sides of driven gears 66 of front wheels 8. Thus, when axles 64 of transmissions 60 are rotated in opposite directions by the operation of prime mover 12, front and rear drive wheels 8 and 10 will be rotated in opposite directions relative to each other. For example, if rear drive wheels 10 are rotated in a forward direction to propel mower 2 forwardly, front drive wheels 8 will be rotated in a rearward direction to propel mower 2 in reverse. As a consequence, it should be apparent that only one transmission 60 is active at any given time while the other transmission 60 remains inactive. Either transmission 60 can be selected to be the one that provides forward motion while the remaining transmission 60 will then be the one that provides reverse motion.
(20) Rear transmission 60 preferably has a split axle 64 and provides a differential action to permit rear wheels 10 to be driven at different speeds during a turn, such as when the user swings mower 2 around 180 at the end of a pass when mowing his or her lawn, to avoid tearing or scuffing the grass. Rear wheels 10 may rotate at different speeds during turns using either an unpowered or powered differential. For example, in an unpowered differential which is preferred due to somewhat lower cost, the portion of split axle 64 powering whichever rear wheel 10 is on the outside of the turn simply overruns the rotational speed of the portion of split axle 64 powering the rear wheel 10 on the inside of the turn to create the difference in wheel speed. Since front wheels 8 of mower 2 are typically lifted up off the ground during such a turnaround of mower 2, front transmission 60 preferably has a solid axle and lacks any differential action, thereby reducing overall cost of mower 2.
(21) Each transmission 60 is provided with a one-way clutch that permits the wheels driven by that transmission 60 to free wheel when mower 2 is being propelled in a direction opposite to the direction transmission 60 is designed to operate. In the example where one transmission is active and is driving mower 2 forwardly while the other reverse drive transmission is inactive and is not in operation, the one way clutch in the inactive reverse drive transmission permits the drive wheels coupled to that transmission to rotate freely with respect to the internal gearing of the reverse drive transmission to avoid the drag or resistance such internal gearing would otherwise provide when mower 2 moves forwardly.
(22) Each front and rear transmission 60.sub.f and 60.sub.r is separately driven by its own independent belt drive 68.sub.f and 68.sub.r from drive shaft 14 of prime mover 12. Each transmission 60 is a rocking transmission of the type disclosed in Stalpes. When handle grip 32 is in neutral and both transmissions 60 are inactive, belts 70 in belt drives 68 are sufficiently slack so that the input pulleys on transmissions 60 are stationary even though drive shaft 14 of prime mover 12 is rotating. Effectively, mower 2 is at rest even with the engine running when handle grip 32 is not being pushed or pulled by the user.
(23) However, as the user slides handle grip 32 up or down on handle 26 in either the downward direction A or the upward direction B, this motion rocks one transmission 60 in a direction (rearwardly about its axle 64 for rear transmission 60.sub.r and forwardly about its axle 64 for front transmission 60.sub.f) to tighten drive belt 70 to the rocking transmission while leaving drive belt 70 to other transmission slack. As drive belt 70 to the rocking transmission becomes taut, the transmission becomes active to begin rotating the pair of wheels powered by the rocking transmission. The speed of rotation of axle 64 of the rocking transmission, and thus the ground speed of mower 2, progressively increases as handle grip 32 is moved ever further in the selected direction and the tautness of belt 70 progressively increases. Thus, the ground speed of mower 2 progressively increases from zero to a maximum speed as handle grip 32 travels out of neutral to the end of its range of motion in the selected direction A or B. This enables the ground speed of mower 2 to be matched to the walking pace of the user whether mower 2 is being propelled in forward or reverse.
(24) First and second Bowden cables (not shown) having inner wires carried within outer conduits operably couple handle grip 32 to transmissions 60. The first Bowden cable has a live cable setup in which a rear end of the outer conduit is fixed or clamped to handle 26 and the front end of the outer conduit is fixed or clamped to a lower end of one handle tube 28 or to a rear end of deck 4. The rear end of the inner wire of the first Bowden cable is secured to an opening 72 in a pivotal tab 74 (see
(25) The second Bowden cable has a live conduit setup in which the front end of the inner wire is fixed or clamped in place to deck 4 and the rear end of the inner wire is fixed or clamped in place to handle grip 32. The rear end of the conduit in the second Bowden cable is fixed or clamped in place to an upper portion of one handle tube 28 adjacent the place where the rear end of the inner wire of the second Bowden cable attaches to handle grip 32. The front end of the conduit in the second Bowden cable is clamped or fixed to front transmission 60 to rock front transmission 60 forwardly during upward motion of handle grip 32 in the direction of arrow B. In this live conduit setup, the upward motion of handle grip 32 in the direction of arrow B deforms the shape of the clamped inner wire of the second Bowden cable. This deformation in the shape of the inner wire causes the live conduit of the second Bowden cable to slide forwardly over the inner wire to push against front transmission 60.sub.f to rock front transmission 60.sub.f forwardly. Only one Bowden cable applies force to only one transmission at any given time with the other Bowden cable not applying force to the other transmission so that only one transmission at a time is activated.
(26) Mower 2 equipped with traction drive system 38 of this invention has powered operation of rear transmission 60 to propel mower 2 forwardly in a variable speed manner as handle grip 32 is gripped by the user and the user walks forwardly, thereby sliding handle grip 32 downwardly on handle 26 in an amount proportional to the walking pace of the user. However, when trying to pull mower 2 back during a trimming operation or when trying to mow a small patch of grass in reverse, the user no longer has to use manual force to manhandle mower 2 in the reverse direction. Instead, the user merely maintains his or her grip on cross bar 36 of handle grip 32 and walks rearwardly at any desired pace. This will slide handle grip 32 upwardly on handle 26 to initiate powered operation of front transmission 60 to propel mower 2 rearwardly at a variable ground speed commensurate to the walking pace of the user. Thus, the task of operating mower 2 is greatly eased since mower 2 is self-propelled both in forward and reverse while maintaining the functionality of the Personal Pace control system of The Toro Company that had previously been used only on mowers that were self-propelled in forward only.
(27) The advantages of a mower that is self-propelled in both forward and reverse is achieved in a cost-effective manner by using mechanical, gear drive transmissions that are both durable and inexpensive in comparison to using hydraulic motor/pump combinations or electric motor/drive combinations. Moreover, since transmissions 60 used to drive front and rear wheels 8, 10 are different from one another and are mounted on separate front and rear axles, this allows rear transmission 60 to have a split axle/differential action configuration while front transmission 60 has a solid axle/non-differential action configuration. The manner of driving front and rear wheels 8, 10 using the same size drive gears 62 on the ends of the axles of the front and rear transmissions and the same size driven gears 66 on the wheels, but simply reversing which sides of driven gears 66 are engaged by drive gears 62, leads to increased part commonality and thus reduced cost. This allows a powered, reversible mower to be manufactured and sold at a reasonable cost.
(28) Referring now to
(29) Referring now to
(30) In mower 2 as shown in
(31) In addition to the use of both transmissions 60 to drive rear wheels 10, a simplified Bowden cable coupling setup is used in mower 2 as shown in
(32) When the user slides handle grip 32 downwardly on handle tubes 28, the portion of tab 74 having opening 72 is pivoted rearwardly as described in connection with the operation of mower 2. This pulls rearwardly on the live cable setup of the first Bowden cable that is connected to whichever transmission 60 is arranged to drive mower 2 forwardly to actuate the forward drive transmission 60. Whichever transmission 60 is arranged to drive mower 2 in reverse is now connected by a live cable setup of the second Bowden cable to the newly added second opening 76 in tab 74. Thus, when the user pulls handle grip 32 upwardly on handle tubes 28 as he or she walks in reverse, the portion of tab 74 having opening 76 is now pivoted rearwardly to actuate the reverse drive transmission 60. Since both transmissions 60 are now at the rear of mower 2, the length of the second Bowden cable run is shortened compared to the length required in mower 2, and a live cable rather than a live conduit setup of the Bowden cable is used. This simplifies the routing and arrangement of the Bowden cables. However, the operation of mower 2is the same as mower 2, namely pushing handle grip 32 downwardly as the user walks forwardly powers mower 2 in a forward direction at a speed commensurate to the user's walking pace while pulling handle grip 32 upwardly as the user walks rearwardly powers mower 2 in a rearward direction at a speed commensurate to the user's walking pace.
(33) Referring still further to
(34) The return to neutral system 40 as shown in
(35) Various modifications of this invention will be apparent to those skilled in the art. Thus, the scope of this invention is not to be limited to the details of the various embodiments described herein, but shall be limited only by the appended claims.