Printhead, printing equipment and printing method
10308036 ยท 2019-06-04
Assignee
Inventors
Cpc classification
B41J2/14201
PERFORMING OPERATIONS; TRANSPORTING
B41J2/1721
PERFORMING OPERATIONS; TRANSPORTING
B41J2/02
PERFORMING OPERATIONS; TRANSPORTING
B41J2/16517
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J2/14
PERFORMING OPERATIONS; TRANSPORTING
B41J2/165
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Embodiments of the present disclosure provide a printhead, a printing equipment and a printing method. The printhead includes: a primary liquid discharging assembly, including a plurality of primary liquid discharging nozzles for forming primary droplets; and a plurality of flow branching components below the primary liquid discharging assembly, and the plurality of flow branching components being in one-to-one correspondence with the plurality of primary liquid discharging nozzles, wherein each of the plurality of flow branching component is configured to be in contact with the primary droplet formed by the corresponding primary liquid discharging nozzle of the plurality of primary liquid discharging nozzles, and split each of the primary droplets into at least two branched droplets.
Claims
1. A printhead, comprising: a primary liquid discharging assembly, comprising a plurality of primary liquid discharging nozzles for forming primary droplets; and a plurality of flow branching components below the primary liquid discharging assembly, the plurality of flow branching components being provided together as a single unit that is detachable from the primary liquid discharging assembly and the plurality of flow branching components being in one-to-one correspondence with the plurality of primary liquid discharging nozzles, wherein each of the plurality of flow branching components is configured to be in contact with the primary droplet formed by the corresponding primary liquid discharging nozzle, and to split each of the primary droplets into at least two branched droplets.
2. The printhead according to claim 1, further comprising a plurality of secondary liquid discharging channels below the primary liquid discharging assembly, the plurality of secondary liquid discharging channels being in one-to-one correspondence with the plurality of flow branching components, wherein each of the flow branching components is located in a corresponding secondary liquid discharging channel of the plurality of secondary liquid discharging channels, and the each of the flow branching component is configured to separate the corresponding secondary liquid discharging channel into at least two branching channels, and in the at least two branched droplets formed from the primary droplet which is split by the each of the flow branching components, each of the branched droplets flows through a corresponding branching channel.
3. The printhead according to claim 2, wherein each of the flow branching components comprises a tine, and a tip of the tine is directed towards a corresponding primary liquid discharging nozzle of the plurality of primary liquid discharging nozzles.
4. The printhead according to claim 3, wherein a distance between a channel wall of each of the secondary liquid discharging channels and the corresponding primary liquid discharging nozzle is less than a distance between the tine and the corresponding primary liquid discharging nozzle.
5. The printhead according to claim 1, further comprising a plurality of secondary liquid discharging channels below the primary liquid discharging assembly, the plurality of secondary liquid discharging channels being in one-to-one correspondence with the plurality of flow branching components, wherein each of the flow branching components is located in an opening of a corresponding secondary liquid discharging channel of the plurality of secondary liquid discharging channels close to a corresponding primary liquid discharging nozzle of the plurality of primary liquid discharging nozzles, and in the at least two branched droplets formed from each of the primary droplets which is split by a corresponding flow branching component of the plurality of flow branching components, one of the branched droplets flows through the corresponding secondary liquid discharging channel, and the remaining branched droplets are diverted to an outside of the secondary liquid discharging channels.
6. The printhead according to claim 5, wherein each of the flow branching components comprises a tine disposed on a channel wall of the corresponding secondary liquid discharging channel, and a tip of the tine is directed towards the corresponding primary liquid discharging nozzle.
7. The printhead according to claim 6, wherein each of the flow branching components further comprises a shielding wall disposed on the channel wall of the corresponding secondary liquid discharging channel and facing the tine, and a distance between the shielding wall and the corresponding primary liquid discharging nozzle is less than a distance between the tine and the corresponding primary liquid discharging nozzle.
8. The printhead according to claim 6, wherein each of the flow branching components further comprises a flow guiding slot on a side of the tine facing away from the secondary liquid discharging channel.
9. The printhead according to claim 7, wherein the shielding wall is flush with a corresponding channel wall in channel walls of a primary liquid discharging channel of the corresponding primary liquid discharging nozzle, and a distance between the tine and the shielding wall is less than a distance between the channel wall corresponding to the shielding wall and the channel wall corresponding to the tine, in the channel walls of the primary liquid discharging channels of the primary liquid discharging nozzles.
10. The printhead according to claim 9, wherein the distance between the tine and the shielding wall is to of the distance between the channel wall corresponding to the shielding wall and the channel wall corresponding to the tine, in the channel walls of the primary liquid discharging channels of the primary liquid discharging nozzles.
11. The printhead according to claim 6, wherein an apex angle of the tine is variable.
12. The printhead according to claim 2, further comprising a first static electricity generator on an opening of the secondary liquid discharging channel away from the corresponding primary liquid discharging nozzle.
13. The printhead according to claim 2, further comprising a partition plate between the primary liquid discharging assembly and the secondary liquid discharging channels, the partition plate being provided with a plurality of through holes, the plurality of through holes being in one-to-one correspondence with the plurality of primary liquid discharging nozzles, and a cross-sectional area of the through hole being greater than a cross-sectional area of the primary liquid discharging channel of the corresponding primary liquid discharging nozzle of the plurality of primary liquid discharging nozzles.
14. A printing equipment, comprising the printhead according to claim 1.
15. The printing equipment according to claim 14, wherein the printing equipment comprises a stage below the printhead, a second static electricity generator is on the stage, the printhead comprises a first static electricity generator, and the second static electricity generator is configured to generate an electrical property of static electricity that is opposite to an electrical property of static electricity generated by the first static electricity generator in the printhead.
16. The printing equipment according to claim 14, further comprising a liquid supply system, a recovery system, and a waste liquid system, wherein the liquid supply system is communicated with a liquid inlet of the primary liquid discharging assembly of the printhead; the recovery system is communicated with the liquid supply system, a liquid outlet of the primary liquid discharging assembly, and a flow guiding slot of the flow branching components of the printhead, and a switching valve is provided in a pipeline communicating the flow guiding slot with the recovery system; and the waste liquid system is communicated with the liquid outlet of the primary liquid discharging assembly and the flow guiding slot.
17. A printing method using the printhead according to claim 1, wherein the printing method comprises: forming the primary droplets by the primary liquid discharging nozzles of the primary liquid discharging assembly; and making each of the flow branching components in contact with the primary droplet formed by the corresponding primary liquid discharging nozzle and splitting the primary droplet into at least two branched droplets.
18. The printing method according to claim 17, wherein, after making each of the flow branching components in contact with the primary droplet formed by the corresponding primary liquid discharging nozzle and splitting the primary droplet into at least two branched droplets, the printing method further comprises: generating static electricity by a first static electricity generator to charge the branched droplets flowing through secondary liquid discharging channels; generating by a second static electricity generator static electricity having an electrical property of static electricity that is opposite to an electrical property of static electricity generated by the first static electricity generator, to form an electric field between the printhead and a stage; and dropping the charged branched droplets onto a substrate placed on the stage.
19. The printing method according to claim 17, wherein, before forming the primary droplets by the primary liquid discharging nozzles of the primary liquid discharging assembly, the printing method further comprises: supplying a printing liquid by a liquid supply system to the primary liquid discharging assembly of the printhead; after making each of the flow branching components in contact with the primary droplet formed by the corresponding primary liquid discharging nozzle and splitting the primary droplet into at least two branched droplets, the printing method further comprises: directing the printing liquid in the primary liquid discharging assembly that does not form primary droplets and the printing liquid in the flow guiding slot of the flow branching component into a recovery system; and introducing the printing liquid in the recovery system into the liquid supply system.
20. The printing method according to claim 17, further comprising: directing the printing liquid in the primary liquid discharging assembly that does not form primary droplets and the printing liquid in a flow guiding slot of the flow branching component into a waste liquid system, and cleaning the primary liquid discharging assembly and the flow guiding slot.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings listed herein are provided to provide a further understanding of the embodiments of the present disclosure, and constitute a part of the embodiments of the present disclosure. The exemplary embodiments of the present disclosure and the description thereof are used to explain the present disclosure, but do not improperly limit the present disclosure. In the drawings:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(12) In order to further describe the printhead, the printing equipment, and the printing method according to the embodiments of the present disclosure, the embodiments will be described in detail in conjunction with the accompanying drawings.
(13) Referring to
(14) For example, the printhead 10 according to the embodiment of the present disclosure is used in a printing equipment to form a corresponding pattern on a substrate by using a printing process, to manufacture a display product, such as a liquid crystal display product or an organic light-emitting diode (OLED) display product, etc. The printhead 10 according to the embodiment of the present disclosure includes a primary liquid discharging assembly 11 and flow branching components 13. Referring to
(15) Therefore, in the printhead according to the embodiment of the present disclosure, the primary droplets are formed by the primary liquid discharging nozzle 111 in the primary liquid discharging assembly 11, and the primary droplets formed by the primary liquid discharging nozzle 111 are split by the corresponding flow branching component 13, to form at least two branched droplets, so that a volume of each branched droplet is reduced in comparison with a volume of the primary droplet, and then the branched droplets are dropped onto the substrate to form the corresponding pattern. Thus the droplets falling on the substrate are controlled, especially the volume of the droplet falling on the substrate is reduced, so that the pattern formed on the substrate can be controlled. In this way, the precision of the pattern formed on the substrate can be improved, and a display product with a higher resolution can be manufactured.
(16) It should be noted that, in the printhead 10 according to the embodiment of the present disclosure, the number of the primary liquid discharging assemblies 11 may be one, or may be more than one. If the number of the primary liquid discharging assemblies 11 is more than one, the plurality of primary liquid discharging assemblies 11 are stacked in order above the flow branching component 13, and in two adjacent ones of the primary liquid discharging assemblies 11, the primary liquid discharging channel 112 of the primary liquid discharging nozzle 111 in the upper primary liquid discharging assembly 11 has a cross-sectional area greater than that of the primary liquid discharging channel 112 of the primary liquid discharging nozzle 111 in the lower primary liquid discharging assembly 11. With such a design, from top to bottom, the cross-sectional areas of the primary liquid discharging channels 112 of the primary liquid discharging nozzles 111 in the primary liquid discharging assemblies 11 gradually decrease, and the volumes of the formed primary droplets also gradually decrease, thereby the droplet falling on the substrate is controlled, especially the volume of the droplet falling on the substrate is controlled, to achieve a display product with a higher resolution.
(17) Similarly, in the printhead 10 according to the embodiment of the present disclosure, the number of the flow branching components 13 may be one to form one stage of branching, or may be more than one to form multiple stages of branching. If the flow branching components 13 are set in multiple stages, the multiple stages of flow branching components 13 are stacked in order below the primary liquid discharging assembly 11, and in adjacent two stages of the multiple stages of flow branching components 13, the lower flow branching component 13 can be in contact with the branched droplet which is formed by a branching operation of the upper flow branching component 13, and further split the branched droplet which is formed by the branching operation of the upper flow branching component 13. In this way, from top to bottom, the volumes of the droplets formed by the flow branching components 13 gradually decrease, thereby the droplet falling on the substrate is controlled, especially the volume of the droplet falling on the substrate is controlled, to achieve a display product with a higher resolution.
(18) In the above embodiment, the flow branching component 13 is in contact with the primary droplet formed by the corresponding primary liquid discharging nozzle 111, to split the primary droplet into at least two branched droplets, then all the branched droplets can be made to pass through the corresponding channels respectively to fall on the substrate to form a corresponding pattern. Specifically, referring to
(19) Further referring to
(20) Referring to
(21) In the above embodiment, the flow branching component 13 is in contact with the primary droplet formed by the corresponding primary liquid discharging nozzle 111, to split the primary droplet into at least two branched droplets, and it is also possible to allow a portion of the branched droplets to fall on the substrate through the corresponding channel, to form a corresponding pattern. Specifically, referring to
(22) Further referring to
(23) Further referring to
(24) Further referring to
(25) In the embodiment of the present disclosure, the shielding wall 132 is flush with a corresponding channel wall in channel walls of a primary liquid discharging channel 112 of the corresponding primary liquid discharging nozzle 111, and a distance between the tine 131 and the shielding wall 132 is less than a distance between the channel wall corresponding to the shielding wall 132 and the channel wall corresponding to the tine 131, in the channel walls of the primary liquid discharging channel 112 of the primary liquid discharging nozzle 111. For example, the distance between the tine 131 and the shielding wall 132 may be to of the distance between the channel wall corresponding to the shielding wall 132 and the channel wall corresponding to the tine 131, in the channel walls of the primary liquid discharging channel 112 of the primary liquid discharging nozzle 111. Optionally, the distance between the tine 131 and the shielding wall 132 is of the distance between the channel wall corresponding to the shielding wall 132 and the channel wall corresponding to the tine 131, in the channel walls of the primary liquid discharging channel 112 of the primary liquid discharging nozzle 111.
(26) For example, in the embodiment of the present disclosure, the cross-sectional shape of the liquid discharging channel of the primary liquid discharging nozzle 111 may be a rectangle. Referring to
(27) In the above embodiment, in order to further control the volume of the branched droplet falling onto the substrate through the secondary liquid discharging channel 12, the tine 131 can be set as a tine 131 with a variable apex angle. By changing the apex angle of the tine 131, the volume of the two branched droplets formed by splitting the primary droplet by the tine 131 may be controlled, thereby further controlling the volume of the branched droplet falling onto the substrate through the secondary liquid discharging channel 12.
(28) In the above embodiment, if the tine 131 is set as the tine 131 with a variable apex angle, the material of the tine 131 can be selected as a deformable material. For example, the tine 131 may be made of a deformable material, optionally piezoelectric material, such as piezoelectric ceramic, piezoelectric crystal, piezoelectric polymer, and the like. When the printhead 10 according to the embodiment of the present disclosure is used, different voltages may be applied to the tine 131, to deform the tine 131 to different degrees. In this way, the apex angle of the tine 131 may be changed so as to control the amount of the ink separated from the primary ink by the tine 131, to control the droplets falling onto the substrate through the secondary liquid discharging channel 12, especially the volume of the droplets falling onto the substrate through the secondary liquid discharging channel 12, thereby further facilitating the manufacturing of the display product with a higher resolution.
(29) Further referring to
(30) In the above embodiment, the primary droplet may be formed by the primary liquid discharging nozzle 111 in the primary liquid discharging assembly 11 in various manners. In the embodiment of the present disclosure, referring to
(31) Further referring to
(32) Referring to
(33) The printing equipment has the same advantages as the above-mentioned printhead 10, therefore they will not be described repeatedly herein.
(34) Further referring to
(35) With such a design, the first static electricity generator 15 is used to charge the droplet flowing through the secondary liquid discharging channel 12 so that the droplet flowing through the secondary liquid discharging channel 12 has charges, and an electric field is formed between the printhead 10 and the stage 20 by the static electricity generated by the first static electricity generator 15 and the static electricity generated by the second static electricity generator 21. Under the action of the electric field between the printhead 10 and the stage 20, the charged droplet is dropped along a straight line onto the substrate 60 placed on the stage 20, to form the corresponding pattern. Therefore, the arrangement of the first static electricity generator 15 and the second static electricity generator 21 can adjust the straightness of the droplet falling on the substrate 60 through the secondary liquid discharging channel 12, and adjust the magnitude of the static electricity generated the first static electricity generator 15 or/and the magnitude of the static electricity generated by the second static electricity generator 21, to adjust the magnitude of the electric field between the printhead 10 and the stage 20, to adjust the falling speed of the droplet falling on the substrate 60 through the secondary liquid discharging channel 12. In this way, the position at which the droplet falls on the substrate 60 through the secondary liquid discharging channel 12 and the shape of the droplet falling on the substrate 60 through the secondary liquid discharging channel 12 may be controlled, thereby improving the accuracy of the pattern formed on the substrate 60.
(36) Further referring to
(37) When the printing equipment according to the embodiment of the present disclosure is used, the printing liquid supplied by the liquid supply system 30 is introduced in the primary liquid discharging assembly 11 through the liquid inlet 113 of the primary liquid discharging assembly 11 of the printhead 10, and enters each primary liquid discharging nozzle 111 in the primary liquid discharging assembly 11, then a primary droplet is formed after passing through the primary liquid discharging nozzle 111, and the primary droplet enters the corresponding secondary liquid discharging channel 12 through the corresponding through holes 141 in the partition plate 14, and then falls on the substrate 60 placed on the stage 20 through the secondary liquid discharging channel 12, to form a corresponding pattern. One part of the printing liquid supplied to the primary liquid discharging assembly 11 from the liquid supply system 30 through the liquid inlet 113 of the primary liquid discharging assembly 11 forms the primary droplet by the primary liquid discharging nozzle 111, and the other part is introduced into the recovery system 40 through the liquid outlet 114 of the primary liquid discharging assembly 11, and then is introduced into the liquid supply system 30 through the recovery system 40, achieving ink recovery and utilization and reducing waste of material. The primary droplet formed by the primary liquid discharging nozzle 111 in the primary liquid discharging assembly 11 of the printhead 10 fall down through the corresponding through holes 141 in the partition plate 14, is split into two branched droplets by the flow branching component 13. One of the branched droplets is dropped onto the substrate 60 through the secondary liquid discharging channel 12, and the other branched droplet is directed into the flow guiding slot 133 outside the secondary liquid discharging channel 12. The printing liquid in the flow guiding slot 133 is recycled to the reflow system 40 under the action of the switching valve 41, and introduced through the recovery system 40 into the liquid supply system 30, achieving ink recovery and utilization and reducing waste of material. If it is necessary to clean the primary liquid discharging assembly 11 and the flow guiding slot 133, then the printing liquid remaining in the primary liquid discharging assembly 11 and the flow guiding slot 133 is collected by the waste liquid system 50, so as to clean the primary liquid discharging assembly 11 and the flow guiding slot 133, preventing the primary liquid discharging assembly 11 and the flow guiding slot 133 from being blocked.
(38) Referring to
(39) Step S100: forming the primary droplets by the primary liquid discharging nozzle of the primary liquid discharging assembly; and
(40) Step S200: making the flow branching component in contact with the primary droplet formed by the corresponding primary liquid discharging nozzle and splitting the primary droplet into at least two branched droplets.
(41) The printing method has the same advantages as the above-mentioned printing equipment, therefore they will not be described repeatedly herein.
(42) Further referring to
(43) Step S300: generating static electricity by a first static electricity generator to charge the branched droplet flowing through a secondary liquid discharging channel;
(44) Step S400: generating by a second static electricity generator static electricity having an electrical property of static electricity that is opposite to an electrical property of static electricity generated by the first static electricity generator, to form an electric field between the printhead and a stage; and
(45) Step S500: dropping the charged branched droplet onto a substrate placed on the stage.
(46) Further referring to
(47) Step S10: supplying a printing liquid by a liquid supply system to the primary liquid discharging assembly of the printhead;
(48) Further referring to
(49) Step S600: directing the printing liquid in the primary liquid discharging assembly that does not form primary droplets and the printing liquid in the flow guiding slot of the flow branching component into a recovery system; and
(50) Step S700: introducing the printing liquid in the recovery system into the liquid supply system.
(51) Further referring to
(52) Step S800: directing the printing liquid in the primary liquid discharging assembly that does not form primary droplets and the printing liquid in a flow guiding slot of the flow branching component into a waste liquid system, and cleaning the primary liquid discharging assembly and the flow guiding slot.
(53) In the above description of the embodiments, specific features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
(54) The foregoing descriptions are merely specific implementation manners of the present disclosure, but the scope of the present disclosure is not limited thereto. Change or replacement may be easily made by the person skilled in the art within the technical scope disclosed in the present disclosure, and such change or replacement fall within the scope of the present disclosure. Therefore, the scope of the present disclosure should be defined by the claims.