Engine
10309294 ยท 2019-06-04
Assignee
Inventors
- Takayuki Hikita (Hiroshima, JP)
- Masahisa Yamakawa (Hiroshima, JP)
- Tomonori Urushihara (Yokohama, JP)
- Kazuhiro Nagatsu (Hiroshima, JP)
- Tatsuya Fujikawa (Higashihiroshima, JP)
- Takashi Youso (Hiroshima, JP)
- Takaaki Nagano (Higashihiroshima, JP)
- Yuuki Kawai (Kariya, JP)
- Toshifumi Hayami (Kariya, JP)
Cpc classification
F02B23/0696
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F3/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/1813
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/1826
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2023/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/0651
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2023/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2023/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An engine includes: a piston including a cavity; a cylinder head configured so as to form a combustion chamber having a pent roof shape; a fuel injection valve configured to inject fuel from a second half of a compression stroke until a first half of an expansion stroke; and a spark plug arranged at a position corresponding to an upper side of the cavity. Injection openings which are arranged in a circumferential direction surrounding a longitudinal axis of the valve and through each of which the fuel is injected in a direction inclined relative to the longitudinal axis by a predetermined angle is formed such that when a height of a ceiling of the combustion chamber at a position corresponding to an edge end portion of the cavity in an injection direction of the injection opening is large, the injection angle of the injection opening is large.
Claims
1. An engine configured to inject fuel directly to a combustion chamber in a cylinder in a predetermined operation range in a period from a second half of a compression stroke until a first half of an expansion stroke and perform ignition after a compression top dead center, the engine comprising: a piston including a cavity that is concave downward at a middle portion of an upper surface of the piston; a cylinder head configured so as to form the combustion chamber having a pent roof shape; a fuel injection valve arranged at the cylinder head so as to be located at a position corresponding to a middle portion of the piston, the fuel injection valve being configured to inject the fuel into the cavity of the piston in the period from the second half of the compression stroke until the first half of the expansion stroke; and a spark plug arranged at the cylinder head so as to be provided at a position located at a radially outer side of the middle portion of the piston and corresponding to an upper side of the cavity of the piston, the middle portion corresponding to a position where the fuel injection valve is provided, wherein: the fuel injection valve includes a plurality of injection openings, including a first injection opening and a second injection opening, which are arranged in a circumferential direction surrounding a longitudinal axis of the fuel injection valve and through each of which the fuel is injected in a direction inclined relative to the longitudinal axis by a predetermined injection angle; and each of the injection openings is formed such that when a height of a ceiling of the combustion chamber at a first position corresponding to a first edge end portion of the cavity in a first injection direction of the injection opening is larger compared to a height of the ceiling of the combustion chamber at a second position corresponding to a second edge end portion in a second injection direction, the injection angle of the first injection opening is larger than an injection angle of the second injection opening which injects fuel in the second injection direction, wherein each of the first edge end portion and second edge end portion of the cavity is formed at a radially inwardmost end of a piston upper surface portion of the piston; and the injection angles of the injection openings are set such that, denoting each of injected fuel flow path lengths of the injection openings as a sum of (i) a distance from the injection opening to a position where the fuel injected from the injection opening collides with a surface of the cavity and (ii) a travel distance from the position where the fuel collides with the surface of the cavity to the ceiling of the combustion chamber through a concave portion of the cavity, the injected fuel flow path length of the injection opening located closest to the spark plug and the injected fuel flow path lengths of the other injection openings are equal to one another.
2. The engine of claim 1, wherein the piston upper surface portion is flat at least along the respective directions of the first injection opening and the second injection opening.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF EMBODIMENTS
(10) Hereinafter, an engine according to an embodiment of the present invention will be explained in reference to the drawings.
(11) First, before explaining details of the embodiment of the present invention, a premise configuration of the engine according to the embodiment of the present invention will be briefly explained. The engine according to the embodiment of the present invention drives at a high compression ratio such as a geometrical compression ratio of 14 or more (preferably 18 to 20) and also performs homogeneous-charge compression ignition called HCCI in a predetermined low-load range. Further, in a predetermined operation range (for example, a low-rotation high-load range), to suppress preignition and the like, the engine according to the embodiment of the present invention injects fuel (performs retarded injection) in a period from a second half of a compression stroke until a first half of an expansion stroke and performs ignition after a compression top dead center. Such premise configuration of the engine is realized by control of an ECU (Electronic Control Unit) in a vehicle.
(12) Next, a combustion chamber structure of the engine according to the embodiment of the present invention will be specifically explained in reference to
(13)
(14) In
(15) As shown in
(16) Next, as shown in
(17) Further, an annular portion 13 extending from an outer edge of the cavity 11 to an outer edge of the upper surface of the piston 10 and surrounding a radially outer side of the cavity 11 is provided at an upper portion of the piston 10. The annular portion 13 includes four valve recesses 15 each of which is concave downward by, for example, about 1 mm. These four valve recesses 15 are provided at positions corresponding to the two intake valves 1 and positions corresponding to the two exhaust valves 2. Further, portions 17 each located between the adjacent valve recesses 15 are not concave (i.e., are higher than the valve recesses 15) and are substantially flat. Hereinafter, the portion 17 between the valve recesses 15 is suitably referred to as a piston upper surface portion 17.
(18) Next, as shown in
(19) It should be noted that the injection angle corresponds to an inclination angle of the injection direction of the fuel injected from each injection opening 27, the inclination angle being defined based on the longitudinal axis (i.e., the cylinder axis Z) of the fuel injection valve 3. Further, the fuel is supplied to the fuel injection valve 3 at relatively high fuel pressure (for example, 40 to 120 MPa).
(20) Further, the two spark plugs 4 are provided at portions of the cylinder head 40, the portions being located at a radially outer side of the middle portion of the piston 10 and corresponding to an upper side of the cavity 11 of the piston 10. To be specific, each of the spark plugs 4 is provided at such a position that an electrode 4a of a tip end portion of the spark plug 4 is located within the cavity 11 in a radial direction. Further, each of the spark plugs 4 is arranged such that the electrode 4a is located along a combustion chamber ceiling 30a (in other words, along a lower surface of the cylinder head 40; The same is true in the following explanations). Specifically, each of the spark plugs 4 is provided at the cylinder head 40 such that an inclination direction of the electrode 4a is set along an inclination of the combustion chamber ceiling 30a while suppressing projection of the electrode 4a toward the combustion chamber 30 as much as possible.
(21) It should be noted that in
(22) Next, the fuel injection valve 3 according to the embodiment of the present invention will be explained in detail in reference to
(23) As shown in
(24) The injection openings 27 are arranged in a circumferential direction surrounding the longitudinal axis of the fuel injection valve 3. Each of the injection openings 27 is formed such that the fuel is injected in a direction inclined relative to the longitudinal axis of the fuel injection valve 3 by a predetermined injection angle . In the present embodiment, as shown in
(25) Next, the sizes and injection angles of the injection openings 27 of the fuel injection valve 3 according to the embodiment of the present invention will be explained in reference to
(26)
(27) First, as shown in
(28) In the example of
(29) Then, a fuel injection region V.sub.A located in the injection direction of the injection opening A is defined by: a virtual vertical surface P.sub.AB extending in the radial direction of the cylinder from the longitudinal axis (i.e., the cylinder axis Z) of the fuel injection valve 3 through the middle between the adjacent injection openings A and B; and a virtual vertical surface P.sub.JA extending in the radial direction of the cylinder from the longitudinal axis (i.e., the cylinder axis Z) of the fuel injection valve 3 through the middle between the adjacent injection openings J and A. Similarly, fuel injection regions V.sub.B to V.sub.J located at the respective injection directions of the injection openings B to J are defined. As shown in
(30) Each of the injection openings 27 is formed such that in a case where the combustion chamber 30 is divided into the plurality of fuel injection regions corresponding to the respective injection openings 27 as above, and when the volume of the fuel injection region located in the injection direction of the injection opening 27 is large, an opening area of the injection opening 27 is large. More preferably, the injection openings 27 are formed such that a ratio of the opening areas of the injection openings 27 and a ratio of the volumes of the fuel injection regions located in the respective injection directions of the injection openings 27 coincide with each other.
(31) In the example of
(32) In the present embodiment, the injection opening diameters of the injection openings 27 are set such that: the ratio of the opening areas of the injection openings 27 coincides with the ratio of the volumes of the fuel injection regions located in the respective injection directions of the injection openings 27, i.e., (C, D, H, I):(B, E, J):(A, F)=1:1.1:1.3 is realized; and an average value of the injection opening diameters of the circular injection openings 27 is 0.100 mm. Specifically, as shown in
(33) Further, to determine the injection angles of the injection openings 27, injected fuel flow path lengths are specified. Each of the injected fuel flow path lengths is a length of a path along which the fuel injected from the injection opening 27 flows through the cavity 11 to reach the combustion chamber ceiling 30a.
(34) The injected fuel flow path length is calculated as a sum of: a distance from the injection opening 27 of the fuel injection valve 3 to a position where the fuel injected at the injection angle collides with a surface of the cavity 11; and a travel distance from the position where the fuel collides with the surface of the cavity 11 to the combustion chamber ceiling 30a through the concave portion 11b of the cavity 11.
(35) In the example of
(36) In the example of
(37) In a case where the injection angles of the injection openings 27 are equal to one another, and when a height of the combustion chamber ceiling 30a at a position corresponding to an edge end portion 11d of the cavity 11 in the injection direction of each injection opening 27 is large (i.e., when a distance from the edge end portion 11d of the cavity 11 to the combustion chamber ceiling 30a is long), the corresponding injected fuel flow path length is long. Further, in a case where the heights of the combustion chamber ceiling 30a at positions corresponding to the edge end portion 11d of the cavity 11 in the injection directions of the injection openings 27 are equal to one another, and when the injection angle of each injection opening 27 is large, the corresponding injected fuel flow path length is short.
(38) Therefore, in the present embodiment, each of the injection openings 27 is formed such that when the height of the combustion chamber ceiling 30a at a position corresponding to the edge end portion 11d of the cavity 11 in the injection direction of the injection opening 27 is large, the injection angle of the injection opening 27 is large. Thus, the injected fuel flow path lengths of the injection openings 27 become equal to one another.
(39) In the example of
(40) For example, as shown in
(41) In the present embodiment, as shown in
(42) When each of the injection angles .sub.C, .sub.D, .sub.H, and .sub.I of the injection openings C, D, H, and I each corresponding to the smallest height of the combustion chamber ceiling 30a is set to 50, each of the injected fuel flow path lengths L.sub.C, L.sub.D, L.sub.H, and L.sub.I is 40 mm.
(43) In this case, when each of the injection angles .sub.B, .sub.E, .sub.G, and .sub.J of the injection openings B, E, and J is set to 52, and each of the injection angles .sub.A and .sub.F of the injection openings A and F is set to 55, each of the injected fuel flow path lengths of the injection openings 27 becomes 40 mm. Thus, all of the injected fuel flow path lengths of the injection openings 27 become equal to one another.
(44) Next, modified examples of the embodiment of the present invention will be explained.
(45) The above embodiment has explained the engine including the combustion chamber 30 having the pent roof shape (see
(46) The above embodiment has explained the fuel injection valve 3 including the ten injection openings 27. However, the present invention is also applicable to an engine including the fuel injection valve 3 having a plurality of injection openings 27 other than the ten injection openings 27.
(47) Next, operational advantages of the engines according to the embodiment of the present invention and the modified examples of the embodiment of the present invention will be explained.
(48) First, each of the plurality of injection openings 27 arranged in the circumferential direction surrounding the longitudinal axis of the fuel injection valve 3 is formed such that in a case where the combustion chamber 30 at the compression top dead center is divided into the plurality of fuel injection regions, located in the respective injection directions of the injection openings 27, by the vertical surfaces each extending in the radial direction of the cylinder from the longitudinal axis of the fuel injection valve 3 through the middle between the adjacent injection openings 27, and when the volume of the fuel injection region located in the injection direction of the injection opening 27 is large, the opening area of the injection opening 27 is large. Therefore, even when the volumes of the fuel injection regions located in the respective injection directions of the injection openings 27 are different from one another since, for example, the combustion chamber 30 of the engine is formed in the pent roof shape, the fuel can be injected from the injection openings 27 at the amounts corresponding to the volumes of the fuel injection regions. With this, the homogeneity of the fuel-air mixture in the combustion chamber 30 at the ignition timing can be secured.
(49) Especially, the injection openings 27 are formed such that the ratio of the opening areas of the injection openings 27 and the ratio of the volumes of the fuel injection regions located in the respective injection directions of the injection openings 27 coincide with each other. Therefore, the amount of fuel injected from the injection opening 27 can be set to be proportional to the volume of the fuel injection region located in the injection direction of the injection opening 27. With this, even when the volumes of the fuel injection regions are different from one another, the concentrations of the fuel-air mixtures in the fuel injection regions can be set to be equal to one another. Thus, the homogeneity of the fuel-air mixture in the combustion chamber 30 at the ignition timing can be surely secured.
(50) Each of the plurality of injection openings 27 which are arranged in the circumferential direction surrounding the longitudinal axis of the fuel injection valve 3 and through each of which the fuel is injected in a direction inclined relative to the longitudinal axis by a predetermined injection angle is formed such that when the height of the ceiling of the combustion chamber 30 at a position corresponding to the edge end portion 11d of the cavity 11 in the injection direction of the injection opening 27 is large, the injection angle of the injection opening 27 is large. Therefore, the increase in the injected fuel flow path length by the large height of the ceiling of the combustion chamber 30 at a position corresponding to the edge end portion 11d of the cavity 11 in the injection direction of the injection opening 27 can be suppressed by the increase in the injection angle of the injection opening 27. With this, timings at which the fuel injected from the injection openings 27 reaches the combustion chamber ceiling 30a can be set to be equal to one another. Thus, the homogeneity of the fuel-air mixture in the combustion chamber 30 at the ignition timing can be surely secured.
(51) Especially, the injection angles of the injection openings 27 are set such that each injected fuel flow path length that is the length of the path along which the fuel injected from the injection opening 27 flows through the cavity 11 to reach the ceiling of the combustion chamber 30 becomes equal to the injected fuel flow path length of the injection opening 27 located closest to the spark plug 4. Therefore, the timing at which the fuel injected from each injection opening 27 reaches the combustion chamber ceiling 30a can be set to be equal to the timing at which the fuel-air mixture containing the fuel injected from the injection opening 27 located closest to the spark plug 4 reaches the vicinity of the spark plug 4. Thus, while securing the homogeneity of the fuel-air mixture in the combustion chamber 30 at the ignition timing, the ignitability of the spark plug 4 can be appropriately secured.
LIST OF REFERENCE CHARACTERS
(52) 1 intake valve
(53) 2 exhaust valve
(54) 3 fuel injection valve
(55) 4 spark plug
(56) 4a electrode
(57) 5 intake port
(58) 6 exhaust port
(59) 10 piston
(60) 11 cavity
(61) 11a protruding portion
(62) 11b concave portion
(63) 11c curved surface of cavity
(64) 11d edge end portion of cavity
(65) 13 annular portion
(66) 15 valve recess
(67) 17 piston upper surface portion
(68) 19 valve body
(69) 21 needle
(70) 23 seat portion
(71) 25 fuel passage
(72) 27 injection opening
(73) 30 combustion chamber
(74) 30a combustion chamber ceiling
(75) 40 cylinder head