Beam connector for arch structure
10309095 ยท 2019-06-04
Inventors
Cpc classification
E04B7/06
FIXED CONSTRUCTIONS
E04B1/32
FIXED CONSTRUCTIONS
E04B1/3205
FIXED CONSTRUCTIONS
International classification
E04B1/32
FIXED CONSTRUCTIONS
E04B7/06
FIXED CONSTRUCTIONS
E04D12/00
FIXED CONSTRUCTIONS
Abstract
Structural connectors used as a component to construct an arch including a plurality of closely adjacent, polygonal rows of stringer beams. The multiple row polygonal arch is a low-cost, general purpose support structure for bridges, shelters and arbors applicable to many cost-, time- or environmentally-sensitive situations. The structural connectors may be a Y-shaped connectors with three brackets, two upper brackets and a lower bracket, which collectively enable a union of three beams forming one node of the multiple row polygonal arch. Using these Y-shaped connectors to join the beams at each node creates the arch structure, and additionally provides the features of cantilevering, modularity, generic component shape, reusability and safety. Structural connectors are applicable to a variety of structures such as pedestrian and vehicular bridges, shelters, arbors, as well as jewelry, furniture and toys. Other aspects, embodiments, and features are also included.
Claims
1. A Y-shaped structural connector, comprising: a central structure forming a body defining a vertical plane perpendicular to a vertical midplane of the Y-shaped structural connector; a first top bracket connected to the central structure and forming a first arm of the shaped structural connector having a first upper surf ace extending downward at an angle on a first side of the vertical midplane relative to an upper transverse plane defined by a top of the Y-shaped structural connector to form a surf ace of the first top bracket retaining a springer beam therein; a second top bracket connected to the central structure and forming a second arm of the Y-shaped structural connector, the second top bracket having a second upper surface extending downward at an angle on a second side of the vertical midplane relative to the upper transverse plane to form a surface of the second top bracket configured to retain a springer beam thereby; a first bottom bracket forming a foot of the Y-shaped structural connector and having an upward facing surface defining a lower transverse plane parallel to the upper transverse plane and perpendicular to the vertical plane of the central structure and the vertical midplane; and a second bottom bracket positioned parallel to the first bottom bracket; wherein the first top bracket is a mirror image of the second top bracket relative to the vertical midplane of the Y-shaped structural connector.
2. The substantially Y-shaped structural connector of claim 1, wherein at least one of the top brackets is one of L-shaped, U-shaped, or configured with fully enclosed sides.
3. The substantially Y-shaped structural connector of claim 1, wherein the transverse notch comprises a notch floor.
4. A Y-shaped structural connector, comprising: a first set of two top brackets forming respective arms of the Y-shaped structural connector, each top bracket in the first set of top two brackets aligned with the other top bracket so that they are mirror images of each other relative to a vertical midplane of the Y-shaped structural connector, each top bracket having an upper surface that extends downward at an angle on each side of the vertical midplane of the Y-shaped structural connector relative to an upper transverse plane defined by a top of the Y-shaped structural connector to form one surface of each top bracket for securely retaining a stringer beam therein; a second set of two top brackets positioned in a plane parallel to the first set of two top brackets; a bottom bracket forming a foot of the Y-shaped structural connector; and a central structure forming a body of the Y-shaped structural connector for rigidly interconnecting the bottom bracket to the first set of two top brackets and the second set of two top brackets, the central structure defining the vertical plane perpendicular to the midplane and the upper transverse plane, the bottom bracket including an upward facing surface that defines a lower transverse plane parallel to the upper transverse plane and perpendicular to the vertical plane of the central structure and the vertical midplane; wherein the two top brackets are located on one side of the vertical plane of the central structure and the bottom bracket is located on the other side of the vertical plane of the central structure, such that stringer beams inserted into the first and second set of top brackets are caused to extend out in opposite directions from the central structure and in a direction towards the bottom bracket transverse plane.
5. Y-shaped structural connector of claim 4, further comprising a first transverse notch in the pair of notches formed between at least the two top brackets of the first set of two top brackets for enabling a transverse beam to connect substantially Y-shaped structural connectors positioned in corresponding locations in adjacent arch rows.
6. The substantially Y-shaped structural connector of claim 5, wherein the transverse notch comprises a notch floor.
7. The substantially Y-shaped structural connector of claim 4, wherein at least one of the top brackets in the first set of two top brackets and the second set of two top brackets is L-shaped.
8. The substantially Y-shaped structural connector of claim 4, wherein each top bracket in the first set of top brackets and each top bracket in the second set of top brackets is U-shaped.
9. A Y-shaped structural connector, comprising: two top brackets forming respective arms of the Y-shaped structural connector, each top bracket aligned with the other top bracket so that they are mirror images of each other relative to a vertical midplane of the Y-shaped structural connector, each top bracket having an upper surface that extends downward at an angle on each side of the vertical midplane of the Y-shaped structural connector relative to an upper transverse plane defined by a top of the Y-shaped structural connector to form one surface of each top bracket for securely retaining a stringer beam therein; a first bottom bracket forming a first foot of the Y-shaped structural connector; a second bottom bracket positioned parallel to the first bottom bracket and forming a second foot of the Y-shaped structural connector; and a central structure forming a body of the Y-shaped structural connector for rigidly interconnecting the two top brackets to the first bottom bracket and to the second bottom bracket, the central structure defining the vertical plane perpendicular to the midplane and the upper transverse plane, the first bottom bracket and the second bottom bracket each including a respective upward facing surface that defines a lower transverse plane parallel to the upper transverse plane and perpendicular to the vertical plane of the central structure and the vertical midplane; wherein the two top brackets and the first bottom bracket are located on one side of the vertical plane of the central structure and the second bottom bracket is located on the other side of the vertical plane of the central structure.
10. The substantially Y-shaped structural connector of claim 9, further comprising a transverse notch formed between the two top brackets for enabling a transverse beam to connect Y-shaped structural connectors positioned in corresponding locations in adjacent arch rows.
11. The substantially Y-shaped structural connector of claim 10, wherein the transverse notch comprises a notch floor.
12. The substantially Y-shaped structural connector of claim 9, wherein at least one of the top brackets is one of L-shaped, U-shaped, or configured with fully enclosed sides.
Description
DRAWINGS
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DETAILED DESCRIPTION
(26) The description set forth below in connection with the appended drawings is intended as a description of various configurations and is not intended to represent the only configurations in which the concepts and features described herein may be practiced. The following description includes specific details for the purpose of providing a thorough understanding of various concepts. However, it will be apparent to those skilled in the art that these concepts may be practiced without these specific details.
(27) Referring to
(28) In the
(29)
(30) As shown in
(31)
(32) Top Brackets: Each Y-shaped connector has two top brackets 1L, 1R, as illustrated in
(33) Any method of attaching the end of a stringer beam to a node of a double row polygonal arch that does not require joinery which interlocks or overlaps the beam with either the end of the stringer beam in the opposite top bracket or the transverse beam is considered a top bracket. All top brackets allow disassembly of the attachment between the stringer beam and the top bracket, and reuse of the bracket and beam.
(34) Each top bracket holds the stringer beam at a downward sloping angle relative to the upper transverse plane 43 of the connector (as seen in
(35) Each top bracket can have holes 4, as shown in
(36) Transverse Notch: Referring to
(37) Bottom Bracket: Each connector has one bottom bracket 2. The bottom bracket is constructed to attach the connector to the midsection of a stringer beam. In operation, bottom bracket applies an upward force on the stringer beam. The upward force is generated by the outward thrust produced by loads on the arch or by the weight of the cantilevered portion of the arch which is transferred to the connector through the top brackets and countered by the stringer beam in the bottom bracket.
(38) The bottom bracket may be configured as L-shaped, U-shaped, Fully-enclosed or simply as a flat plate of material extending down from the top brackets with one or more bolts used to attach the plate to the stringer beam.
(39) Central Structure: As shown in
(40) The central structure is a general term for the elements of the connector which are not included in the top brackets or bottom bracket. The central structure separates the top brackets to create the transverse notch 3 (when present), aligns the top and bottom brackets so the top brackets are centered on the same longitudinal plane 44 and are located on the opposite side of the vertical plane 45 of the connector from the bottom bracket, and contains braces 13 to make the connector more rigid when needed.
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(42) As illustrated in
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(44) The sliding bottom bracket allows one connector to be used with beams of different lengths creating different spans for the arch.
(45) The central structure 12 with one or more slots or tracks can be constructed to extend up to the top of the top brackets or beyond, extending both above and below the top brackets. Sliding the bottom bracket from below to above hinged top brackets causes the arch to first collapse to a straight row of beams and then curve up rather than down.
(46) One or more embodiments of the invention may form the central structure part as part of the top or bottom brackets. In these embodiments, a portion of a top bracket or bottom bracket element performs the function of the central structure.
(47) Top Bracket Mounting Using Hinges, Pivots or Flexible Material: The invention, as illustrated in
(48) The pivot can be located anywhere along the top, bottom or transverse-notch-facing end of the top bracket.
(49) Chaining Hook: One embodiment of the invention includes a chaining hook 20, as illustrated in
(50) In structures with two immediately adjacent double-row polygonal arches, the chaining hook 20 acts to counteract the torque that can develop at each node under load. Each Y-shaped connector tends to rotate toward the bottom bracket under load as outward thrust in the top bracket 1R is resisted by the bottom bracket. The chaining hook both stops that rotation for its own connector and counters the rotation in the adjacent connector with the force it applies. Braces 13 can increase the value of the chaining hook by making the central structure and bottom bracket 2 more rigid.
(51) The chaining hook can also fasten two adjacent double-row arches together by adding holes for fasteners to the chaining hooks 20 and notch floor plates 21.
(52) Building Blocks: The invention, as illustrated in
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(54) Additionally, arches can be constructed using non-identical building blocks which are designed to interlock with just the adjacent blocks of the structure. Non-identical Building blocks can be asymmetrical to create parabolic and non-semi-circular arches. To create a parabolic or other non-circular arch, the length of the beams and the angles of the top brackets can be unique to every building block. Each building block may also be unique with respect to the location at which the bottom bracket is attached to the beam: exactly at the midpoint or offset from the midpoint toward one end of the beam.
(55) Referring to
(56) The stub beam 24 of the abutment connection bracket is a solid or tubular duplicate of the end of a stringer beam. The stub beam is welded or fastened to the abutment connection plate 26 at an angle matching the angle of the top bracket of the springer building block.
(57) The locking angle 23 is attached to the abutment connection plate 26 by a hinge 27 with the axis of rotation parallel to the ground. The hinge is mounted such that the lower wall 28 of the locking angle is flush with the abutment connection plate 26 at one end of the range of travel and at 90 degrees to the plate at the other end of the range of travel. The lower wall of the locking angle is as tall as the depth of the springer building block beam and at least as wide as the beam.
(58) The cantilever support brace 25 is located immediately below the locking angle and extends at 90 degrees from the abutment connection plate 26. The cantilever support brace 25 is only used when the arch is constructed by cantilevering. The cantilever support brace 25 supports the springer building block whose beam is the sole support for the entire cantilevered portion of one side of the arch during cantilevered construction.
(59) The cantilever support brace 25 has a notch 29 in the upper face of the brace to allow room for the bottom wall of the bottom bracket of the springer building block. The length of the cantilever support brace is application-specific. The cantilever support brace is welded or bolted to the metal plate. The cantilever support brace can be removed and reused once the keystone building block is in place.
(60) Referring to
(61) The abutment-facing end of the beam of each springer building block is shortened to fit the abutment connection bracket. The beam is cutoff at 90 degrees. The position of the cutoff is calculated so that the cutoff face of the beam end will rest squarely on the lower wall of the locking angle 28 when the stub beam 24 is fully inserted into the top bracket of the springer building block 30 and the arch is loaded.
(62) The abutment connection bracket may have multiple stub beam and locking angle pairs so that multiple parallel arches to be connected to the abutment with one bracket.
(63) The invention enables a double-row polygonal arch to be assembled in its final location and vertical orientation from the abutments without any other scaffolding or support as illustrated in
(64) Assembly Procedure: 1. Attach the abutment connection bracket 31 to the abutment 22 See Arch A. 2. Cut off one end of the beam of the springer building block 30 as specified in the abutment connection bracket description. 3. Attach a springer building block 30 to the abutment connection bracket 31, as shown in Arch A. 4. At the second and subsequent arches, optionally add a transverse beam to the transverse notches of adjacent connectors joining neighboring arches at the nodes as shown on the left side of Arches A through D. 5. Slide the abutmentfacing top bracket 35 of a standard building block 33 onto the end of the current highest building block in the half-arch, as shown in Arch B. 6. Repeat steps 4 and 5, alternating the direction in which the building blocks are facing, until half of the arch is complete, as shown in Arch C. 7. Repeat steps 1 through 5 from the other side of the span. 8. Slide the keystone building block 34 onto the voussoir building blocks 36 of each side of the span, as shown in Arch D. In arches with an even number of connectors, there are two connectors at the same level at the top of the arch. In these cases, the last building block added to the arch is considered the keystone building block. In cantilevered assembly, the keystone building block is added by sliding it into the arch from the side.
(65) Tied Beam Construction for Tied Arches: The connector supports creating a tied arch, as illustrated in
(66) Multi-rib Arch Structures: The invention enables multiple double-row polygonal arches to be connected into larger, multi-rib structures by transverse beams 10 inserted in the transverse notch 3 of the inventive connectors in each arch, as seen in
(67) Symmetrical Connectors: A variant of the double-row polygonal arch which has 3 rows of beams can be created by combining two standard connectors into one connector. Two combinations are possible: front-to-front and back-to-back. Front-to-front connectors, as shown in
(68) The 3-row arch has value as a decorative structure. The 3-row arch can be used for structures if the beams in the center row are increased in size to be equal in load-bearing capacity of the two outer rows.
(69) Hinges and Pivots: The hinges and pivots described and illustrated represent generic, off-the-shelf components or application-specific engineered connections that have the axis of rotation indicated and perform the function described. The illustrations are not necessarily drawn to scale. Flexible material such as fabric can serve as a hinge in some applications. Custom engineered solutions and integration of the hinge function into elements of the connector are include as options where hinges or pivots are included in the invention.
(70) The various features associate with the examples described herein and shown in the accompanying drawings can be implemented in different examples and implementations without departing from the scope of the present disclosure. Therefore, although certain specific constructions and arrangements have been described and shown in the accompanying drawings, such embodiments are merely illustrative and not restrictive of the scope of the disclosure, since various other additions and modifications to, and deletions from, the described embodiments will be apparent to one of ordinary skill in the art. Thus, the scope of the disclosure is only determined by the literal language, and legal equivalents, of the claims which follow.