AIR CONDITIONING RECHARGING MACHINE FOR VEHICLE AIR-CONDITIONING SYSTEM
20190160911 ยท 2019-05-30
Inventors
Cpc classification
F25B2345/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2345/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/00585
PERFORMING OPERATIONS; TRANSPORTING
F25B2345/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An air conditioning recharging machine comprising a pair of flexible hoses connected to said air-conditioning system, a recharging assembly to supply a refrigerant fluid to the air-conditioning system through said flexible hoses; a discharging assembly to discharge the refrigerant fluid from the air-conditioning system, and a valve distributor body, which is provided with a series of inlets/outlets hydraulically connected to the flexible hoses, to the recharging assembly and to the discharging assembly. The valve distributor body comprises a monobloc made of rigid material which is provided with straight inner through-ducts, each of which extends in the monobloc so as to have the two axial ends which are arranged on two respective faces of said monobloc opposite one to the other, and are each closed by a respective solenoid valve coupled to the face itself.
Claims
1. An air conditioning recharging machine (1) designed to recharge a refrigerant fluid into/from an air-conditioning system (2) mounted on board of a motor vehicle (3); said recharging machine (1) comprising: a flexible high-pressure hose (8) and a flexible low-pressure hose (9) designed to be connected to said air-conditioning system (2); recharging means (10)(10) designed to supply a refrigerant fluid to said air-conditioning system (2) through said flexible hoses (8)(9) so as to perform a recharging operation of the refrigerant fluid; discharging means (60) designed to discharge the refrigerant fluid from said air-conditioning system (2) through said flexible hoses (8)(9) so as to perform a discharging operation of the refrigerant fluid; a valve distributor body (15), which is provided with a series of inlets/outlets hydraulically connected to at least said pair of flexible hoses (8)(9), to said recharging means (10) and to said discharging means (60); said valve distributor body (15) being configured to selectively connect one or more inlets to one or more outlets; said recharging machine (1) being characterized in that said valve distributor body comprises: a monobloc (16) made of rigid material which is provided with one or more first straight inner through-ducts (20), each of which extends in the monobloc (16) so as to have the two axial ends which are arranged on two respective first faces (16a) of said monobloc (16) opposite one to the other, and are each closed by a respective solenoid valve (19) coupled to the first face (16a) itself.
2. The machine according to claim 1, wherein the two solenoid valves (19) which close the two axial ends of a said first through-duct (20) are each provided with at least two passages (21a)(21b), one of which is in fluid communication, in a direct and exclusive way, with a corresponding passage of the other solenoid valve (19) through said through-duct (20).
3. The machine according to claim 1, wherein the solenoid valve (19) comprises a shutter body (23) movable between an open position and a closed position; mechanical and elastic members (24) structured to exert a first force on said shutter body (23) so as to keep said shutter body (23) in said closed position; a first passage (21a) structured so as to cause the pressure of the fluid present in the first passage (21a) to exert a second force on said shutter body (23) opposite to the first force so as to cause the movement of said shutter body (23) towards said open position; a second passage (21b) structured so as to cause the pressure of the fluid present in the second passage (21b) to exert a third force on said shutter body (23) concurrent with the first force so as to cause the displacement of said shutter body (23) towards said closed position; said first through-duct (20) connects one to the other the first passages (21a) of two corresponding solenoid valves (19).
4. The machine according to claim 1, wherein said monobloc (16) has approximately a parallelepiped shape, and has a reference axis (A); said first through-ducts (20) extend approximately parallel and/or orthogonal to said reference axis (A).
5. The machine according to claim 4, wherein said monobloc (16) is provided with at least a pair of first through-ducts (20), which lie on a first laying plane about perpendicular to the middle plane of said monobloc (16) and parallel to said reference axis (a); and two couples of solenoid valves (19) which are arranged on said first faces (16a) so as to lie on said first lying plane and are each associated with a respective first through-duct (20); the second passage (21b) of a solenoid valve (19) of a pair of solenoid valves being in fluid communication with the second passage (21b) of a solenoid valve (19) belonging to the other pair of solenoid valves through at least a second duct (26) which extends approximately transverse to said first duct (20) on a second lying plane which is in turn approximately parallel to and spaced apart from the first lying plane.
6. The machine according to claim 4, wherein said monobloc (16) is provided with at least four through-ducts (20) closed, at the axial ends, by four respective pairs of solenoid valves (19) arranged on said first faces (16a).
7. The machine according to claim 5, wherein said second duct (26) extends in said monobloc (16) so as to have an opening on a second face (16b) of said monobloc (16) perpendicular to said first face (16a) that is closed by a bursting disc (27).
8. The machine according to claim 1, wherein said refrigerant fluid comprises carbon dioxide.
9. An operating method of an air conditioning recharging machine (1) designed to recharge a refrigerant fluid into/from an air-conditioning system (2) mounted on board of a motor vehicle (3); wherein said recharging machine (1) comprises: a flexible high-pressure hose (8) and a flexible low-pressure hose (9) designed to be connected to said air-conditioning system (2); charging means (10) designed to supply a refrigerant fluid to said air-conditioning system (2) through said flexible hoses (8)(9) to perform a recharge operation of the refrigerant fluid; discharging means (60) designed to discharge the refrigerant fluid from said air-conditioning system (2) through said flexible hoses (8)(9) in order to perform a recharging operation of the refrigerant fluid; a valve distributor body (15), which is provided with a series of inlets/outlets hydraulically connected to at least said pair of flexible hoses (8)(9), to said recharging means (10) and to said discharging means (60); said valve distributor body (15) being configured to selectively connect one or more inlets to one or more outlets, and comprising a monobloc (16) made of rigid material which is provided with one or more first straight inner through-ducts (20), each of which extends in the monobloc (16) so as to have the two axial ends, which are arranged on two respective first faces (16a) of said monobloc (16), opposite one another, and are each closed by a corresponding solenoid valve (19) coupled to the first face (16a) itself; said method comprising the step of actuating said solenoid valves (19) so as to control the opening/closing of the through-duct (20) in said monobloc (16) at said two axial ends thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The invention will now be described with reference to the accompanying drawings, which show a non-limiting embodiment thereof, wherein:
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BEST MODE FOR CARRYING OUT THE INVENTION
[0023] The invention will now be described in detail with reference to the accompanying Figures, so as to allow a person skilled in the art to carry it out and to use it. Possible changes to the embodiments described will be immediately evident to skilled people and the generic principles described can be applied to other embodiments and applications without for this reason going beyond the scope of protection of the invention as it is defined in the appended claims. Therefore, the invention cannot be considered as limited to the embodiments described and shown herein, but it has to be associated with the widest scope of protection possible in accordance with the principles and the features described and claimed herein.
[0024] With reference to
[0025] The recharging machine 1 is configured so as to carry out a series of maintenance operations on the air-conditioning system 2. Preferably, the maintenance operations can comprise at least: a discharging operation, namely an operation carried out to empty the refrigerant fluid contained/present in the air-conditioning system 2, and a recharging/filling operation carried out to recharge the air-conditioning system 2 with a refrigerant fluid (a new fluid or a recovered fluid). It is understood that the maintenance operations performed by the air conditioning recharging machine 1 are not limited to the discharging and recharging operations described above, but they can also comprise additional operations, such as a vacuum step or a pressure loss control step or similar operating steps.
[0026] According to a preferred embodiment, the discharged refrigerant fluid and/or the fluid recharged by the air conditioning recharging machine 1 preferably comprises carbon dioxide, whose operating pressure ranges from approximately 30 bar to approximately 170 bar, preferably from approximately 40 bar to approximately 130 bar. However, the invention is not limited to a refrigerant fluid corresponding to carbon dioxide, but, according to alternative embodiments, it could also correspond to refrigerants such as HFC, HFO or organic fluids.
[0027] According to a preferred embodiment shown in
[0028] The recharging machine 1 comprises, furthermore, a pair of hoses 8 and 9, which preferably at least partially project on the outside of the frame 4, are connected, with the two ends, to two respective connection terminals of the air-conditioning recharging machine 1 and have, at the respective opposite free ends, respective connectors that are structured so as to be manually connected to corresponding connectors of the high-pressure circuits HP and of the low-pressure circuits LP, respectively, of the vehicle air-conditioning system 2.
[0029] With reference to
[0030] The measuring devices 11 are known devices and, as they are not the subject-matter of the invention, they will not be further described, except for the mention of the fact that they comprise, for example, pressure switches, gauges, pressure transducers, and/or flow measuring sensors. The fluid control apparatuses 12 are known as well and, as they are not the subject-matter of the invention, they will not be further described, except for the mention of the fact that they comprise, for example, a vacuum pump and/or a compressor and/or similar apparatuses.
[0031] With reference to
[0032] With reference to
[0033] With reference to the embodiment shown in
[0034] With reference to the embodiment shown in
[0035] The Applicant found out that, by creating straight through-ducts 20 in the monobloc 16 between two opposite faces 16a of the monobloc 16, so as to establish a direct communication between the opposite faces 16a, and by fixing two solenoid valves 19 on the two faces 16a, each in the area of an axial end of the through-duct 20, so as to be in communication with the latter, you can obtain the technical effect of closing the axial ends of the ducts 20 directly through the solenoid valves 19.
[0036] The technical effect obtained allows eliminating the need of using pressure plugs to close the through-ducts 20 present in the monobloc 16, thus increasing the safety of the recharging machine 1. The technical effect obtained further allows to cause the valve distributor body 15 to be designed to be also used for maintenance operations to be carried out on vehicle air-conditioning systems using a high-pressure refrigerant fluid, such as for example carbon dioxide.
[0037] Another technical effect obtained consists in significantly reducing the dimensions of the valve distributor body. Indeed, it is possible to design a layout of the through-ducts 20 of the monobloc 16 that allows to distribute the solenoid valves on all the faces of the monobloc 16. This distribution allows to reduce the dimensions of the monobloc 26, thus obtaining a more compact valve distributor body 15.
[0038] With reference to the exemplifying embodiment shown in
[0039] In the example shown in
[0040] With reference to an exemplifying embodiment shown in
[0041] According to a preferred embodiment shown in
[0042] With reference to a possible exemplifying embodiment shown in
[0043] On the other hand, as far as the shutter assembly 22 is concerned, in the example shown in
[0044] The shutter assembly 22 can preferably comprise, furthermore, mechanical elastic organs 24, for example a spring associated with/coupled to the shutter body 23 so as to exert a first elastic force upon the shutter body 23 in order to hold the shutter body 23 in the closed position. Preferably, the inner chamber and the shutter body 23 are structured so as to cause the refrigerant fluid present in the first passage 21a to exert a second force upon the shutter body 23 that is opposite to the first force, so as to cause the movement of the shutter body 23 towards said open position. Preferably, the inner chamber and the shutter body 23 are structured so as to cause the refrigerant fluid present in the second passage 21b to exert a third force upon the shutter body 23 that is concurrent with the first force, so as to cause the movement of the shutter body 23 towards said closed position.
[0045] The shutter assembly 22 comprises, furthermore, a preferably electric/magnetic actuator device 24, which is structured so as to move the shutter body 23 between the open and closed positions based on the electric command generated by the electronic control unit 31.
[0046] With reference to the preferred exemplifying embodiment shown in
[0047] As a matter of fact, the Applicant found out that, by connecting the axial ends of the through-duct 20, in a direct and exclusive manner, to the two corresponding first passages 21a of the pair of solenoid valves 19, it is obtained the technical effect of causing the automatic opening of the solenoid valves 19 when the pressure of the refrigerant fluid present in the relative through-duct 20 exceeds a critical maximum pressure threshold. Therefore, the technical effect obtained solves the technical problem associated with the over-pressures that can be generated in an uncontrolled manner in the through-ducts 20 of the monobloc 16 due to the changes of state of the refrigerant fluid upon variation, for example, of the temperature, a condition that turns out to be extremely critical especially in case of carbon dioxide.
[0048] With reference to
[0049] According to a preferred embodiment shown in
[0050] The Applicant found out that, by closing the ends of the ducts 26 by means of the safety device 27, it is obtained the technical effect of reducing the risk of uncontrolled increases in the pressure of the fluid in the closed hydraulic branch connecting the second passages 21b of two or more solenoid valves 19 to one another. To this regard, we would like to point out that, in the absence of the safety devices 27, an increase in the pressure of the refrigerant fluid in the duct 26 would generate a significant increase in the third force, which, in turn, would tend to push and hold the shutter body 23 in the closed position, thus preventing it from being opened by the actuator device 25.
[0051] With reference to
[0052] According to a possible embodiment shown in
[0053] According to a possible embodiment shown in
[0054] According to a possible embodiment shown in
[0055]
[0056] According to the embodiment shown in
[0057] The hydraulic high-pressure control circuit 70 can comprise a pair of solenoid valves 19, which have the first passages 21a connected to one another through the inner through-duct 20 (
[0058] The hydraulic high-pressure control circuit 72 can comprise a pair of solenoid valves 19, which have the first passages 21a connected to one another through the inner through-duct 20 (
[0059] The hydraulic discharging control circuit 73 can comprise a solenoid valve 19, which has the first passage 21a connected to the connector 61 associated with the discharging assembly 60 (
[0060] The hydraulic recharging control circuit 74 can comprise a pair of solenoid valves 19, which have the first passages 21a connected to one another through the inner through-duct 20 (
[0061] The hydraulic additive substances/oil supply/separation control circuit 75 can comprise a solenoid valve 19, which has the first passage 21a connected to the connector 58 associated with the secondary tanks 14 through a dead duct 37 and the second passage 21b connected to a duct 26 of the common connection branch 71 (
[0062] The hydraulic vacuum control circuit 76 can comprise a solenoid valve 19, which has the first passage 21a connected to the connector 59 through the dead duct 37 and the second passage 21b connected to a duct 26 of the common connection branch 71 (
[0063] The hydraulic circuit 77 can comprise a pair of solenoid valves 19, which have the first passages 21a connected to one another through the inner through-duct 20 (
[0064] The common connection branch 71 comprises a series of ducts 26, 49 and 41 shown in
[0065] With reference to
[0066] During the recharging operation, which is shown in
[0067] During the discharging operation, which is shown in
[0068] The recharging machine allows you to advantageously reduce the dimensions of the valve distributor body, eliminate the use of pressure plugs and increase safety.
[0069] Finally, it is clear that the machine and the method described above can be subject to changes and variations, without for this reason going beyond the scope of protection of the invention defined in the appended claims.