SURGICAL END EFFECTORS AND PULLEY ASSEMBLIES THEREOF
20190159849 ยท 2019-05-30
Inventors
Cpc classification
F16H35/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H19/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61B2017/2938
HUMAN NECESSITIES
A61B2034/715
HUMAN NECESSITIES
F16H2019/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A61B34/00
HUMAN NECESSITIES
F16H19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An end effector of a surgical tool includes a first jaw and a second jaw rotated by a driving pulley. A first driven pulley is attached to the first jaw and a second driven pulley is attached to the second jaw. A first end portion of a first cable is connected to a first radial side of the first driven pulley, a second end portion of the first cable is connected to a second radial side of the second driven pulley, and an intermediate portion of the first cable is connected to the driving pulley. A first end portion of a second cable is connected to a first radial side of the second driven pulley, a second end portion of the second cable is connected to a second radial side of the first driven pulley, and an intermediate portion of the second cable is connected to the driving pulley.
Claims
1-12. (canceled)
13. A method comprising: coupling a plurality of cable sections to a plurality of jaw pulleys with at least one cable section coupled to each of at least two radial sides of each jaw pulley, each jaw pulley connected to a corresponding jaw; coupling each of the cable sections to a driving pulley; changing a direction of rotation of the driving pulley from a first direction to a second direction; and responsive to changing the direction of rotation of the driving pulley, changing a direction of rotation of each of the jaw pulleys, creating a tension in a different cable section coupled to each jaw pulley, and alternating between opening and closing the jaws.
14. The method as recited in claim 13, wherein each of the cable sections are separate cables.
15. The method as recited in claim 13, wherein at least two of the cable sections are part of a single continuous cable.
16. The method as recited in claim 13, further comprising: coupling a first segment of a first cable section of a continuous cable including at least two of the plurality of cable sections to a radial side of a first jaw pulley; coupling a second segment of the first cable section to the driving pulley; coupling a first segment of a second cable section of the continuous cable to the driving pulley; and coupling a second segment of the second cable section to a different radial side of the second jaw pulley.
17. The method as recited in claim 16, further comprising coupling a single segment of the continuous cable to the driving pulley when the second segment of the first cable section coincides with the first segment of the second cable section.
18. The method as recited in claim 16, further comprising coupling at least two segments of the continuous cable to the driving pulley when the second segment of the first cable section does not coincide with the first segment of the second cable section.
19. The method as recited in claim 13, further comprising: coupling a first segment of a first cable section of a continuous cable including at least two of the plurality of cable sections to a radial side of a first jaw pulley; coupling a second segment of the first cable section to the driving pulley; coupling a first segment of a second cable section of the continuous cable to the driving pulley; and coupling a second segment of the second cable section to a different radial side of the first jaw pulley.
20. The method as recited in claim 19, further comprising coupling a single segment of the continuous cable to the driving pulley when the second segment of the first cable section coincides with the first segment of the second cable section.
21. A method of actuating an end effector of a surgical tool of a robotic surgical system, comprising: rotating a driving pulley in the end effector in a first direction about a first axis to open a first jaw and a second jaw each being pivotable about a second axis, the end effector including: a first driven pulley attached to the first jaw and a second driven pulley attached to the second jaw, the first and second driven pulleys being rotatable about the second axis, each driven pulley including a first radial side and a second radial side; a first cable having a first end portion, a second end portion, and an intermediate portion, the first end portion connected to the first radial side of the first driven pulley, the second end portion connected to the second radial side of the second driven pulley, and the intermediate portion connected to the driving pulley; and a second cable having a first end portion, a second end portion, and an intermediate portion, the first end portion connected to the first radial side of the second driven pulley, the second end portion connected to the second radial side of the first driven pulley, and the intermediate portion connected to the driving pulley; and rotating the driving pulley in a second direction about the first axis to close the first and second jaws about the second axis.
22. The method as recited in claim 21, further comprising: rotating the first and the second driven pulleys via the first cable responsive to rotating the driving pulley in the first direction; and rotating the first and the second driven pulleys via the second cable responsive to rotating the driving pulley in the second direction.
23. The method as recited in claim 22, further comprising: tensioning the first cable and slacking the second cable during rotation of the driving pulley in the first direction and the second cable is in a slack condition; and tensioning the second cable and slacking the first cable during rotation of the driving pulley in the second direction.
24. The method as recited in claim 21, further comprising connecting the intermediate portions of the first and second cables to a common point of the driving pulley.
25. The method as recited in claim 21, further comprising crimping the intermediate portions of the first and second cables to the driving pulley.
26. The method as recited in claim 21, further comprising: positioning the first end portion of the first cable parallel to the second end portion of the second cable; and crossing the first end portion of the second cable and the second end portion of the first cable.
27. The method as recited in claim 21, further comprising fixedly attaching a proximal end of the first jaw to a circumferential edge of the first drive pulley and a proximal end of the second jaw to a circumferential edge of the second drive pulley.
28. The method as recited in claim 21, further comprising creating a toothed portion in the first and the second jaws.
29. The method as recited in claim 21, further comprising spacing the first axis a lateral distance from the second axis.
30. The method as recited in claim 21, further comprising connecting the first and second cables to the driving pulley at a location offset a radial distance from the second axis.
31. The method as recited in claim 21, further comprising looping the intermediate portions of the first and second cables through an anchor member on the driving pulley.
32. The method as recited in claim 21, further comprising attaching a hook to a circumferential edge of the driving pulley.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Embodiments of the present disclosure are described herein with reference to the accompanying drawings, wherein:
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION
[0028] Embodiments of the presently disclosed surgical end effectors and methods of actuating the same are described in detail with reference to the drawings, in which like reference numerals designate identical or corresponding elements in each of the several views. As used herein the term distal refers to that portion of the jaws and/or pulley assembly that is closer to a surgical site, while the term proximal refers to that portion of the jaws and/or pulley assembly that is farther from the surgical site.
[0029] Referring initially to
[0030] Each of the robot arms 2, 3 includes an attaching device 9, 11, to which may be attached, for example, a surgical tool ST supporting an end effector 100, in accordance with any one of several embodiments disclosed herein, as will be described in greater detail below.
[0031] Robot arms 2, 3 may be driven by electric drives (not shown) that are connected to control device 4. Control device 4 (e.g., a computer) is set up to activate the drives, in particular by means of a computer program, in such a way that robot arms 2, 3, their attaching devices 9, 11 and thus the surgical tool (including end effector 100) execute a desired movement according to a movement defined by means of manual input devices 7, 8. Control device 4 may also be set up in such a way that it regulates the movement of robot arms 2, 3 and/or of the drives.
[0032] Medical work station 1 is configured for use on a patient 13 lying on a patient table 12 to be treated in a minimally invasive manner by means of end effector 100. Medical work station 1 may also include one or more robot arms 2, 3, the additional robot arms likewise being connected to control device 4 and being telemanipulatable by means of operating console 5. A medical instrument or surgical tool (including an end effector 100) may also be attached to the additional robot arm. Medical work station 1 may include a database 14, in particular coupled to with control device 4, in which are stored for example pre-operative data from patient 13 and/or anatomical atlases.
[0033] Reference may be made to U.S. Patent Publication No. 2012/0116416, filed on Nov. 3, 2011 (now U.S. Pat. No. 8,828,023), entitled Medical Workstation, the entire content of which is incorporated herein by reference, for a detailed discussion of the construction and operation of medical work station 1.
[0034] Control device 4 may control a plurality of motors (Motor 1 . . . n) with each motor configured to wind-up or let out a length of cable C (
[0035] Turning now to
[0036] End effector 100 includes a pulley assembly 120 disposed therein for actuating jaws 102a, 102b of end effector 100. Pulley assembly 120 includes a first driven pulley 122a, a second driven pulley 122b, a driving pulley 140, a first cable C1, and a second cable C2. In
[0037] In another embodiment that is a variation of that shown in
[0038] This configuration may result in a tensioning of a first section of cables C1 and C2 during a rotation of the driving pulley 140 in a first direction as well as a slacking of the other second section of cables C1 and C2. A tensioning of the second sections of cables C1 and C2 and a slacking of the first sections of cables C1 and C2 may occur when rotating the driving pulley 140 in the opposite direction. Other cable routings may be possible in different embodiments.
[0039]
[0040] In embodiments, jaws 102a, 102b may be detachably engaged to driven pulleys 122a, 122b via a hinge, clips, buttons, adhesives, ferrule, snap-fit, threaded, and/or other engagement.
[0041] Each driven pulley 122a, 122b has a central opening 124a, 124b formed therein configured for disposal or receipt of a pivot pin (not shown) therein. Central openings 124a, 124b of each driven pulley 122a, 122b are in coaxial alignment with one another. A first axis X1 extends through central openings 124a, 124b of first and second driven pulleys 122a, 122b. First and second driven pulleys 122a, 122b are disposed adjacent to one another and are rotatable relative to one another about first axis X1. In some embodiments, driven pulleys 122a, 122b may be in abutting relation to one another or in spaced apart relation to one another, along first axis X1. As mentioned above, first driven pulley 122a supports jaw 102a and second driven pulley 122b supports jaw 102b such that jaws 102a, 102b rotate with driven pulleys 122a, 122b about first axis X1.
[0042] Driven pulleys 122a, 122b have a circular configuration and each define a circumferential edge 126a, 126b. Circumferential edges 126a, 126b each define an arcuate channel or groove 128a, 128b extending along a circumference of each driven pulley 122a, 122b. Channel or groove 128a, 128b is configured for receipt of one of cables C1, C2, as described in further detail herein below. In embodiments, driven pulleys 122a, 122b are variously configured, such as, for example, oval, oblong, tapered, arcuate, uniform, non-uniform and/or variable.
[0043] First driven pulley 122a includes a first radial side 130a and a second radial side 132a each defining a semicircular portion of first driven pulley 122a, as demarcated by dotted line L1 in
[0044] Pulley assembly 120 further includes a driving pulley 140, similar to first and second driven pulleys 122a, 122b described herein above. Driving pulley 140 is spaced a lateral distance from first and second driven pulleys 122a, 122b. Cable C, connected to motor (Motor 1 . . . n), may be wrapped at least once around driving pulley 140, in the manner of a capstan so as to not interfere with first and second cables C1, C2. Driving pulley 140 includes a central opening 141 formed therein. A second axis X2 passes through central opening 141, is spaced a lateral distance from first axis X1, and may run parallel to first axis X1 in some instances. In other instances, the second axis X2 may be offset from the first axis X1 so that it runs at other non-parallel angles to the first axis X1, such as perpendicular to the first axis.
[0045] Driving pulley 140 has a circular configuration and defines a circumferential edge 142. Circumferential edge 142 defines an arcuate channel or groove 144 extending along a circumference of driving pulley 140. Channel or groove 144 is configured for disposal of each of cables C1, C2. Driving pulley 140 includes a first radial side 146 and a second radial side 148 each defining a semicircular portion of driving pulley 140, as demarcated by dotted line L3 in
[0046] Driving pulley 140 supports an anchor member 150 attached to a proximal-most portion of circumferential edge 142. Anchor member 150 secures both cables C1, C2 to drive pulley 140 such that, as driving pulley 140 is rotated, cables C1, C2 move therewith. In embodiments, anchor member 150 may be a hook onto which cables C1, C2 are attached. In other embodiments, anchor member 150 may be a crimp that secures cables C1, C2 to circumferential edge 142 of driving pulley 140.
[0047] In use, a rotation of driving pulley 140 about second axis X2 via motor (Motor 1 . . . n) and cable C causes first and second driven pulleys 122a, 122b to rotate, via cables C1, C2, in opposing directions about first axis X1 to open or close first and second jaws 102a, 102b, which are attached thereto.
[0048] Pulley assembly 120 may further includes a first cable C1 and a second cable C2. First cable C1 and second cable C2 each have a first end portion 160a, 160b, a second end portion 162a, 162b, and an intermediate portion or looped portion 164a, 164b. First and second cables C1, C2 are connected to first and second driven pulleys 122a, 122b and driving pulley 140 such that first end portion 160a of first cable C1 and second end portion 162b of second cable C2 are substantially parallel, and first end portion 160b of second cable C2 and second end portion 162a of first cable C1 cross, as shown in
[0049] First cable C1 is secured by anchor member 150 of driving pulley 140 to a proximal-most portion of circumferential edge 142 of driving pulley 140 such that intermediate portion or looped portion 164a of first cable C1 is fixedly engaged with a portion of circumferential edge 142 of driving pulley 140. Intermediate portion or looped portion 164a of first cable C1 is connected to driving pulley 140 at a location off-set a radial distance from second axis X2.
[0050] First end portion 160a of first cable C1 is connected to a portion of circumferential edge 126a of first driven pulley 122a that is disposed on first radial side 130a of first driven pulley 122a. Second end portion 162a of first cable C1 is connected to a portion of circumferential edge 126b of second driven pulley 122b that is disposed on second radial side 132b of second driven pulley 122b.
[0051] First end portion 160a of first cable C1 is connected to first radial side 130a of first driven pulley 122a via an anchor member 180a. Second end portion 162a of first cable C1 is connected to second radial side 132b of second driven pulley 122b via an anchor member 180b. Anchor members 180a, 180b are similar to anchor member 150 described above. Each anchor member 150, 180a, 180b can be the same or may be different. In this way, intermediate portion or looped portion 164a of first cable C1 is wrapped around only first radial side 146 of driving pulley 140, as shown in
[0052] Second cable C2 is secured by anchor member 150 of driving pulley 140 to a proximal-most portion of circumferential edge 142 of driving pulley 140 such that intermediate portion or looped portion 164b of second cable C2 is fixedly engaged with a portion of circumferential edge 142 of driving pulley 140. Intermediate portion or looped portion 164b of second cable C2 is connected to driving pulley 140 at a location off-set a radial distance from second axis X2. In this way, intermediate portions or looped portions 164a, 164b of first and second cables C1, C2 are connected to a common point of driving pulley 140.
[0053] First end portion 160b of second cable C2 is connected to a portion of circumferential edge 126b of second driven pulley 122b that is disposed on first radial side 130b of second driven pulley 122b. Second end portion 162b of second cable C2 is connected to a portion of circumferential edge 126a of first driven pulley 122a that is disposed on second radial side 132a of first driven pulley 122a.
[0054] First end portion 160b of second cable C2 is connected to first radial side 130b of second driven pulley 122b via an anchor member 182a. Second end portion 162b of second cable C2 is connected to second radial side 132a of first driven pulley 122a via an anchor member 182b. Anchor members 182a, 182b are similar to anchor member 150 described above. In this way, intermediate portion 164b of second cable C2 is wrapped around only second radial side 148 of driving pulley 140, as shown in
[0055] In one embodiment, first cable C1 includes two cables each having a first end connected to driving pulley 140 at a common point and a second end connected to first radial side 130a of first driven pulley 122a and second radial side 132b of second driven pulley 122b, respectively. Second cable C2 may include two cables each having a first end connected to driving pulley 140 at a common point and a second end connected to first radial side 130b of second driven pulley 122b and second radial side 132a of first driven pulley 122a, respectively.
[0056] In operation, motor (Motor 1 . . . n) is energized to rotate and, in turn, drive a letting out or winding-up or a rotation of cable C. As cable C is actuated, cable C drives the rotation of driving pulley 140 in one of a clockwise and counter-clockwise direction. A rotation of driving pulley 140 in a first direction, indicated by arrow A1 shown in
[0057] A rotation of driving pulley 140 in a second direction, indicated by arrow B1 shown in
[0058] In one embodiment, as shown in
[0059] Pulley assembly 220 includes a first driven pulley 222a, a second driven pulley 222b, a driving pulley 240, a first cable C3, and a second cable C4, similar to first driven pulley 122a, second driven pulley 122b, driving pulley 140, first cable C1, and second cable C2, respectively, described above. In accordance with the present embodiment, first cable C3 and second cable C4 may be in the form of a cable loop or the like.
[0060] First driven pulley 222a supports jaw 202a and second driven pulley 222b supports jaw 202b such that jaws 202a, 202b rotate with driven pulleys 222a, 222b about the first axis. Driven pulleys 222a, 222b have a circular configuration and each define a circumferential edge 226a, 226b configured for disposal or receipt of first and second cables C3, C4, respectively.
[0061] Driving pulley 240 is spaced a lateral distance from first and second driven pulleys 222a, 222b. Cable C, connected to motor (Motor 1 . . . n), may be wrapped at least once around driving pulley 240, in the manner of a capstan so as to not interfere with first and second cables C3, C4. Driving pulley 240 has a circular configuration and defines a circumferential edge 242 configured for disposal or receipt of each of cables C3, C4.
[0062] First cable C3 is looped or wrapped about circumferential edge 242 of driving pulley 240 and circumferential edge 226a of first driven pulley 222a such that, a first half 260a and a second half 260b of cable C3 are in parallel relation to one another. Second cable C4 is looped or wrapped about circumferential edge 242 of driving pulley 240 and circumferential edge 226b of second driven pulley 222b such that, a first half 270a and a second half 270b of cable C4 are in a criss-cross or figure-eight pattern.
[0063] In use, a rotation of driving pulley 240 via motor (Motor 1 . . . n) and cable C causes first and second driven pulleys 222a, 222b to rotate, via cables C3, C4, in opposing directions to open or close first and second jaws 202a, 202b, which are attached thereto.
[0064] It will be understood that various modifications may be made to the embodiments disclosed herein. For example, while the driven pulleys disclosed herein have been shown and described as being connected to the proximal ends of the jaws, it is contemplated and within the scope of the present disclosure, for the driven pulleys to be operatively connected with the distal portion of the jaws. Therefore, the above description should not be construed as limiting, but merely as exemplifications of various embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended thereto.