STAGGERED FIRING

Abstract

The invention relates to a staggered firing for combustion of wet charge materials, consisting of the following steps: pre-combustion designed as a fluidized bed firing, heat transition in a heat exchanger, dust precipitation, and post-combustion. The staggered firing is characterized in that during the heat transition in the heat exchanger, exhaust gases from the pre-combustion are cooled and combustion air for pre-combustion is heated and then supplied to the pre-combustion.

Claims

1. Staggered firing for combustion of wet charge materials, comprising: pre-combustion designed as a fluidized bed firing, heat transition in a heat exchanger, dust precipitation, and post-combustion, characterized in that during the heat transition in the heat exchanger, exhaust gases from the pre-combustion are cooled and combustion air for pre-combustion is heated and then supplied to the pre-combustion.

2. Staggered firing according to claim 1, characterized in that the combustion air for pre-combustion and/or post-combustion is a mixture of fresh air and recirculated exhaust gas from the post-combustion.

3. Staggered firing according to claim 1, characterized in that the combustion air for pre-combustion in the heat exchanger is heated to at least 200 C., preferably to at least 400 C.

4. Staggered firing according to claim 2, characterized in that the fresh air is preheated for pre- and/or post-combustion in a further heat exchanger by exhaust gas from the post-combustion.

5. Staggered firing according to claim 4, characterized in that part of the thermal energy of the exhaust gas from post-combustion is used for preheating the combustion air before it enters the further heat exchanger.

6. Staggered firing according to claim 5, characterized in that the use of the thermal energy takes place in a dryer in which the moist charge materials are wholly or partially pre-dried.

7. Staggered firing according to claim 6, characterized in that the drying is carried out by means of a contact dryer, in particular a Floradry contact dryer.

8. Staggered firing according to claim 6, characterized in that vapors from the drying process are supplied to the pre-combustion stage.

9. Staggered firing according to claim 8, characterized in that the vapors from the dryer are heated with waste heat from the pre-combustion before they are supplied to the pre-combustion.

10. Staggered firing according to claim 8, characterized in that the exhaust gases from the pre-combustion are passed through the heat exchanger in such a way that they have a temperature of at least 400 C. on entry into the dust filter, preferably on exit from the dust filter.

11. Staggered firing according to claim 10, characterized in that phosphorus and/or further substances are extracted from the ash precipitated in the dust filter.

12. Staggered firing according to claim 10, characterized in that sewage sludge, fermentation residues, leaves, grass cuttings, algae, water hyacinths and/or waste from the food industry are used as moist charge materials.

Description

EXEMPLARY EMBODIMENT

[0057] The invention is then explained in more detail using an example embodiment that is shown in the single FIGURE in schematic view. The arrows in the FIGURE indicate the conveying direction of the medium being conveyed in each case; they stand for pipe connections, channels or shafts for fuels or gases.

[0058] Combustion air 1 is drawn in from the surroundings and preheated via a heat exchanger 2, optionally there is also a further preheating stage 18. After preheating, part of the combustion air 3 is mixed with recirculated exhaust gas 4 and heated in a further heat exchanger 5 before it reaches the precombustion stage 6. In precombustion 6, the stationary bubble-forming fluidized bed 7 is located in the lower area, above the post-reaction zone 8 (freeboard). The partially burnt exhaust gas 9 extracted from the post-reaction zone 8 is cooled in a heat exchanger 5, whereby the combustion air 4 and the recirculated exhaust gas 5 are heated. The cooled exhaust gas is fed to a dust filter 10. In the dust filter, the dust 11 contained in the exhaust gas is separated, so that dust-free exhaust gas 12 leaves the dust filter for afterburning 13. In post-combustion 13, a further mixture of combustion air 14 and recirculated exhaust gas 15 is added in order to achieve complete burnout of the exhaust gases from pre-combustion. The burnt-out exhaust gases 16 leave the afterburner and, if necessary, are cooled with recirculated exhaust gas 17. In a further optional heat exchanger 18, the combustion air 1 is heated, whereby the exhaust gases 16 from the afterburning are further cooled. After the heat exchanger 18, the exhaust gases pass into an external heat consumer or a working machine 19 (in this example a dryer) in which the wet charge material 20 is pre-dried. The dried charge material 21 is fed to the pre-combustion 6 in the area of the fluidized bed 7. The vapors 22 generated during drying are also fed to pre-combustion 6, but in the area of the post-reaction zone 8. The recirculated exhaust gas is diverted from the exhaust gases 23 after the dryer 19 (4, 15, 17). After diversion, the exhaust gas is passed through another heat exchanger 2, where the first stage of preheating the combustion air 1 takes place. At the end, the exhaust gases 24 leave the system.

[0059] If the external heat consumer 19 is not a dryer, the wet charge material 20 is fed directly into the fluidized bed as material flow 21, whereby the material flow of the vapors 22 is omitted.

REFERENCE SIGNS LIST

[0060] 1 Combustion air

[0061] 2 First air preheater

[0062] 3 Combustion air for precombustion

[0063] 4 Recirculation gas for precombustion

[0064] 5 First air preheater

[0065] 6 Pre-combustion

[0066] 7 Fluidized bed

[0067] 8 Post-reaction zone

[0068] 9 Partially burnt exhaust gas

[0069] 10 Dust filter

[0070] 11 Dust separated in the dust filter (ash)

[0071] 12 Dust-free, partially burnt exhaust gas

[0072] 13 Post-combustion

[0073] 14 Combustion air for post-combustion

[0074] 15 Recirculated waste gas for post-combustion

[0075] 16 Burnt-out waste gas

[0076] 17 Recirculated waste gas for cooling the waste gases

[0077] 18 Optional heat exchanger

[0078] 19 External heat consumer (e.g. dryer or work machine)

[0079] 20 Wet charge material

[0080] 21 Dried charge material

[0081] 22 Vapors

[0082] 23 Waste gas after external heat consumer

[0083] 24 Exhaust gas to the chimney