Photonic chip with integrated collimation structure
11531171 · 2022-12-20
Assignee
Inventors
Cpc classification
G02B6/43
PHYSICS
G02B6/4214
PHYSICS
G02B2006/12078
PHYSICS
International classification
Abstract
Optical beam forming at the inputs/outputs of a photonic chip and to the spectral broadening of the light coupled to the chip. The photonic chip comprises an optical waveguide layer supported on a substrate. The chip includes an optical waveguide structure made of silicon and a coupling surface grating. The photonic chip has a front face on the side facing the coupling surface grating and a rear face on the side facing the substrate. A reflecting collimation structure is integrated in the rear face to modify the mode size of an incident light beam. The coupling surface grating is designed to receive light from the optical waveguide structure and to form a light beam directed to the reflecting collimation structure. The invention further relates to the method for producing such a chip.
Claims
1. A photonic chip comprising a light guiding layer supported by a substrate, the light guiding layer including a light guiding structure optically coupled with a surface coupling array, the photonic chip having a front face on the side of the surface coupling array, a rear face on the side of the substrate and including a collimation structure integrated at the level of the rear face to increase a mode size of a light beam incident on said collimation structure from the surface coupling array, wherein the surface coupling array is configured to receive/transfer light from/to the light guiding structure and form/receive a light towards/from the collimation structure integrated at the level of the rear face, and wherein the collimation structure is a reflective structure capable of reflecting said light beam incident on said collimation structure from the surface coupling array at an angle away from the surface coupling array and towards the front face.
2. The photonic chip according to claim 1, wherein the substrate is made of a first dielectric material.
3. The photonic chip according to claim 2, wherein the rear face is coated with a layer of a second dielectric material having an effective index higher than an effective index of the first dielectric material, and wherein the collimation structure is formed in the layer of the second dielectric material.
4. The photonic chip according to claim 1, wherein the substrate is made of silicon.
5. The photonic chip according to claim 1, wherein the light guiding layer rests on a layer of dielectric material, and wherein an anti-reflection layer is inserted between the substrate and the layer of dielectric material.
6. The photonic chip according to claim 4, wherein the substrate comprises an air or oxide cavity formed on a light path between the surface coupling array and the collimation structure.
7. The photonic chip according to claim 1, wherein the surface coupling array has etching teeth oriented towards the rear face of the photonic chip.
8. The photonic chip according to claim 1, wherein the surface coupling array is configured to receive/transfer light from/to the light guiding structure and form/receive a light beam of mode size less than 6 μm towards/from the reflective collimation structure.
9. The photonic chip according to claim 1, wherein the rear face has alignment patterns with an external device.
10. The photonic chip according to claim 1, wherein the light guiding structure comprises an active photonic component and wherein electrical interconnections connected to the active photonic component are formed in the substrate and open onto the rear face.
11. An electro-optical device, comprising a photonic chip according to claim 10 and an electronic chip mounted on the rear face of the photonic chip and connected to the electrical interconnections.
12. The photonic chip according to claim 1, further comprising a hybrid silicon integrated laser comprising a gain structure on top of the light guiding layer and optically coupled with the light guiding structure.
13. An electro-optical device, comprising a photonic chip according to claim 12 optically coupled with a photonic chip photonic chip comprising a light guiding layer supported by a substrate, the light guiding layer including a light guiding structure optically coupled with a surface coupling array, the photonic chip having a front face on the side of the surface coupling array, a rear face on the side of the substrate and including a collimation structure integrated at the level of the rear face to increase a mode size of a light beam incident on said collimation structure from the surface coupling array, wherein the surface coupling array is configured to receive/transfer light from/to the light guiding structure and form/receive a light towards/from the collimation structure integrated at the level of the rear face, and wherein the collimation structure is a reflective structure capable of reflecting said light beam incident on said collimation structure from the surface coupling array towards the front face.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further aspects, aims, advantages and features of the invention will emerge more clearly on reading the following detailed description of preferred embodiments thereof, given by way of non-limiting example, with reference to the appended drawings wherein:
(2)
(3)
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(5)
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(8)
DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS
(9) The invention relates to a photonic chip of increased mode size (at the output or input of the photonic chip).
(10) With reference to
(11) The substrate 10 may be a silicon substrate. In one possible embodiment, the substrate 10 is a dielectric substrate, for example a glass substrate, having the advantage of limiting the optical losses at the interface between the dielectric layer 11 and the substrate 10 and if applicable between the substrate 10 and the air. In a further possible embodiment, the substrate 10 is a silicon substrate comprising air or oxide cavities, this embodiment having the advantage of increasing the expanded mode size at the input/output of the photonic chip.
(12) The photonic chip 1, 2 may integrate a hybrid III-V semiconductor on silicon layer LA which comprises a gain structure made of III-V materials on the interface layer 13, or directly in contact with the light guiding layer 12. The gain structure comprises for example a stack S of layers of III-V materials and two electrodes E for making electrical contacts on the gain structure. The laser LA may be encapsulated in a second encapsulation layer 14, for example made of silicon oxide, silicon nitride or of a silicon oxide and silicon nitride mixture, or of a BCB type polymer. The photonic chip thus has a front face F1 on the side of the second encapsulation layer 14 and a rear face F2 on the side of the substrate 10.
(13) The light guiding layer comprises a silicon light guiding structure optically coupled, on one hand, with the laser LA to receive, filter and guide the light emitted by the laser and, on the other, with a surface coupling array 122. Further components may obviously be comprised between the laser and the surface coupling array, on the light path: for example a modulator, and a wavelength multiplexer. And further components may obviously be present on both sides of the laser.
(14) Within the scope of the invention, the surface coupling array 122 is configured to receive light from the light guiding structure and form therefrom a light beam directed towards the rear face F2 of the photonic chip. This configuration of the array 122 thus enables light to pass through the entire thickness of the substrate 10.
(15) The photonic chip 1, 2 further comprises a collimation structure 15, 16 integrated at the level of the rear face F2 and configured to collimate an incident light beam on said structure 15, 16 from the surface coupling array 122 and increase the mode size thereof. The network 122 is indeed configured to direct the light beam towards the collimation structure 15, 16 integrated at the level of the rear face F2.
(16) The photonic chip with integrated collimation structure on the rear face is intended to be optically coupled with a further external device arranged facing the chip, for example a photonic chip, a device comprising one or a plurality of optical fibres, this device comprising at least one optical input and/or output of equivalent mode size to the output of the collimation structure 15, 16 integrated in the chip 1, 2. In the case of a coupling with single-mode fibres, this would consist for example for the external device of so-called “expanded beam” connectors making it possible to switch from a mode size of 9.2 μm (that of single-mode fibres) to a mode size expanded to 50-100 μm.
(17) The photonic chip with integrated collimation structure on the rear face may also be used to emit in a medium when it integrates a laser, for example for LIDAR (Light Detection and Ranging) applications, or receive a non-guided light in a medium.
(18) In a first embodiment represented in
(19) In a second embodiment represented in
(20) By integrating the collimation structure in the photonic chip, the invention makes it possible to do away with the costly steps of fine alignment and securing of the lens on the chip. By collimation structure integrated in the photonic chip it is particularly understood that said structure is manufactured at the wafer level, and more particularly, that the manufacture of said structure can be integrated into a manufacturing process of the photonic chip. It is thus possible to collectively manufacture a plurality of collimation structures on the photonic chip. A single alignment operation between the plurality of collimation structures 15, 16 and the plurality of surface coupling arrays 122 is then necessary (lithographic alignment at wafer level). It is hence possible to manufacture a plurality of chips and the collimation structures thereof at the same time on the same wafer, such that for a plurality of chips, instead of carrying out a plurality of alignments, a single alignment is required.
(21) Moreover, by integrating the collimation structure at the level of the rear face F2 of the photonic chip, the invention makes it possible to ensure that the optical path between the surface coupling array 122 and the outside has a passage via the substrate 10. The optical path between the surface coupling array 122 and the collimation structure 15, 16 may be approximated as the thickness of the substrate 10 with less than 0.5% error. With a silicon substrate 10 of thickness 750 μm, the output beam diameter of the photonic chip may be expanded to about 40 μm.
(22) In the embodiment in
(23) Fresnel losses are observed upon traversing the interface between the layer 11 and the substrate 10: they are 0.8 dB with an SiO.sub.2 layer 11 and a silicon substrate 10. In order to limit these losses, in a possible alternative embodiment of the invention, an anti-reflection layer (for example a silicon nitride layer, of thickness λ/4 where λ corresponds to the light beam wavelength) is arranged between the layer 11 and the substrate 10. It is also possible to adopt by way of material of the layer 11 not SiO.sub.2 but a silicon nitride or a stack of a sublayer of SiO2 and a sublayer of silicon nitride. The losses upon traversing the interface between the layer 11 and the substrate 10 are thus less than 0.5 dB at the wavelength 1.31 μm. Moreover, in order to reduce the losses upon traversing the interface between the substrate 10 and the air, it is preferable, particularly when the substrate 10 is made of silicon, to adopt the second embodiment with a reflective collimation structure 16.
(24) In a further alternative embodiment, there is chosen as a substrate 10 a dielectric substrate, for example a glass substrate, typically made of borosilicate glass. Such a dielectric substrate makes it possible to suppress the optical losses at the layer 11-substrate 10 interface and reduce same, if applicable, at the substrate 10-air interface. This alternative embodiment may be used in either of the first and second embodiments. It should be noted that with a glass substrate of thickness 560 μm, the output beam diameter of the photonic chip may be expanded to about 70 μm. The sagittal depth P (see
(25) In a further alternative embodiment represented in
(26) So as to reduce the sagittal depth P of the collimation structure 15, 16, the latter may be embodied in a layer formed on the rear face of the photonic chip 1, 2 and having a higher effective index than that of the substrate. It is thus possible to use a silicon nitride layer of index 2 at the wavelength 1.31 μm, making it possible to limit the sagittal depth P to about 2 μm.
(27) There is represented in
(28) Without being exclusive in respect of this example of an embodiment, the chip according to the invention may have on the rear face F2 alignment patterns 17 with the other chip 3, and particular alignment patterns 17 intended to engage with complementary patterns 17′ on the rear face of the other chip for example to ensure a mechanical alignment of the lenses 15 and 160 on the rear faces F2, F20 of the two chips 1, 3.
(29) There is moreover represented in this
(30) There is represented in
(31) In each of these two alternative embodiments, the surface coupling array 122 has etching teeth oriented, not towards the front face but, towards the rear face of the photonic chip. The optical coupling of the surface coupling array with the collimation structure on the rear face is thus more efficient. This superior coupling efficiency makes it possible not to have to arrange a mirror between the source coupling array and the front face.
(32) There is moreover represented in these two
(33) There is represented in
(34) In a preferential alternative embodiment of the invention, suitable for obtaining a photonic chip with inputs/outputs of light beams not only of expanded mode size but also having an expanded spectral band, the surface coupling array 122 is designed to be adapted to a reduced mode size (for example of 3 μm) with respect to that of a single-mode fibre (typically 9.2 μm). In this alternative embodiment, the surface coupling array is thus configured to receive/transfer light guided from/to the light guiding structure 121 and form/receive a light beam of mode size less than 6 μm towards/from the collimation structure.
(35) It should be noted that such a design of the coupling array is not exclusive to the chip according to the invention with an integrated collimation structure on the rear face, but may be applied in any photonic chip where such an array receives/transfers light guided from/to a waveguide to form/receive a light beam of reduced mode size, particularly in a photonic chip with a collimation structure integrated or assembled on the front or rear face, and more particularly in a photonic chip integrating one or a plurality of hybrid silicon lasers or a chip carrying out wavelength multiplexing.
(36) The following equation illustrates the dependency of the angle θ of light emission by a surface coupling array with the light wavelength
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where n.sub.11 is the index of the dielectric layer 11, n.sub.eff is the effective index of the light guiding layer 12 and Λ is the array pitch. By deriving this equation with respect to λ, the following equation is obtained:
(38)
(39) By reducing the mode size Do=2*w.sub.o targeted for the beam at the input/output of the surface coupling array and towards/from the collimation structure, the numerical aperture NA is increased, and therefore the angle Φ of the light beam at the output of the network:
(40)
An expanded angle Φ will contain more wavelengths in the phase condition. By disposing a suitable lens facing this array, the spectral band of the “surfacing coupling array/lens” system is considerably expanded. Taking the example of an array with a reduce mode size at Do=3 μm, the spectral band is thus expanded to about 100 nm, where it is merely 32 nm for an array of standard mode size of 9.2 μm.
(41) A surface coupling array of reduced mode size is differentiated physically from a standard array in that it is of lesser length (in the direction of light propagation), of lesser width (orthogonally to the light propagation direction), and in that the etching depth of the array lines is less substantial, as exemplified hereinafter from an approximate calculation.
(42) TABLE-US-00001 Array etching: Non-etched Si/etched Mode size Array length Array width Si depth Standard: 9.2 μm ~30 μm ~10 μm 300 nm/150 nm Reduced: 3 μm ~10 μm ~3 μm 300 nm/50 nm
(43) Facing this array, the expanded spectral band light beam traversing a Silicon substrate 10 of 750 μm in thickness may be collimated and have a mode size of 120 μm (instead of 40 μm using a standard coupling array) by means of a lens 15, of aperture D=130 μm, of radius 540 μm and SAG=4 μm. The alignment tolerance of this lens with respect to this configuration of the surface coupling array is reduced, from +/−2 μm for a surface coupling array of standard mode size of 9.2 μm to +/−0.5 μm for a surface coupling array of mode size 3 μm. Such a reduced alignment tolerance remains however perfectly attainable since the alignment is carried out with lithography.
(44) Two examples of a method for manufacturing of a photonic chip according to the invention and more particularly of a chip according to the second embodiment represented in
(45) Within the scope of the first example illustrated by
(46) There is subsequently undertaken (
(47) There is mounted and subsequently bonded (
(48) There is subsequently undertaken (
(49) There is subsequently undertaken (
(50) The laser LA is subsequently manufactured by producing a stack S of III-V layers on the layer 13, by structuring this alignment to form the gain medium of the laser, by manufacturing the electrodes E, and by forming the second encapsulation layer 14 (
(51) The second example of a method for producing a photonic chip according to the invention is illustrated in
(52) The two substrates are bonded (
(53) In the above description, the embodiment of the lens formed from the layer 19 and the substrate 10 after bonding the substrate 10 on the layer 11 is described. It is obviously possible to produce the lens in the stack formed from the layer 19 and the substrate 10 before bonding the substrate 10 on the layer 11. In such a scenario, the lens may be aligned with the surface coupling array with a superior precision to 1 μm.
(54) The invention is not restricted to the photonic chip, but also extends to the manufacturing method thereof, and particularly to a method for manufacturing a plurality of chips collectively on the same wafer. This method comprises the formation of a collimation structure at the level of the rear face of the chip and of a surface coupling array configured to receive light from a light guiding structure and form a light beam directed towards the collimation structure.
(55) The invention also extends to a system comprising the photonic chip according to the invention and the external device equipped with a collimation structure the mode size of which is adapted to that of the input/output light beam of the photonic chip and which is intended to reconverge the beam on a single-mode fibre for example.
(56) The invention also relates to such a photonic chip suitable for integrating one or more hybrid lasers, such as lasers having a gain medium made of III-V semiconductor materials on a silicon substrate. This photonic chip is intended to supply a comb of wavelengths emitted by the plurality of lasers to another photonic chip not comprising lasers (see