HALF NUT OPENING/CLOSING DEVICE
20190160721 ยท 2019-05-30
Inventors
- Hiroaki Kyuno (Tokyo, JP)
- Kazunori Kuga (Tokyo, JP)
- Isao Hashimoto (Tokyo, JP)
- Toshihiko KARIYA (Nagoya-shi, Aichi, JP)
- Naoki KATO (Nagoya-shi, Aichi, JP)
Cpc classification
B29C2045/642
PERFORMING OPERATIONS; TRANSPORTING
B29C33/24
PERFORMING OPERATIONS; TRANSPORTING
B29C45/6728
PERFORMING OPERATIONS; TRANSPORTING
B29C2045/688
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided is a half nut opening/closing device that makes it possible to easily secure engagement between a tie rod and a half nut even if the tie rod to be engaged is bent. The half nut opening/closing device according to the present invention includes a half nut including a half nut piece and a half nut piece that are moved between a closed position and an open position and engage with a tie rod at the closed position, and an alignment roller that is provided on one or both of the half nut piece and the half nut piece, and is configured to convert moving force, of that the half nut piece and the half nut piece move to the closed position, into upward force in a vertical direction to lift and align the tie rod.
Claims
1. A half nut opening/closing device, comprising: a half nut including a first half nut piece and a second half nut piece that are moved between a closed position and an open position in a horizontal direction and engage with a tie rod at the closed position; and an alignment mechanism that is provided on one or both of the first half nut piece and the second half nut piece, and is configured to convert moving force, of that the first half nut piece and the second half nut piece move to the closed position, into upward force in a vertical direction to lift and align the tie rod.
2. The half nut opening/closing device according to claim 1, wherein the alignment mechanism includes a rolling body rotatably provided on one or both of the first half nut piece and the second half nut piece.
3. The half nut opening/closing device according to claim 2, wherein the rolling body comes into contact with one or both of a tooth and a groove of an engagement portion of the tie rod, to lift the tie rod.
4. The half nut opening/closing device according to claim 3, wherein the rolling body includes a first rolling body and a second rolling body that is coaxially provided with the first rolling body and is larger in diameter than the first rolling body, and the first rolling body comes into contact with the tooth of the engagement portion, and the second rolling body comes into contact with the groove of the engagement portion.
5. The half nut opening/closing device according to claim 2, wherein the rotating body is provided in each of the first half nut piece and the second half nut piece, and the rotating bodies are point-symmetrically disposed.
6. The half nut opening/closing device according to claim 1, wherein the alignment mechanism includes a link mechanism that is vertically moved along with opening/closing operation of the first half nut piece and the second half nut piece, and a support body that is supported by the link mechanism and lifts the tie rod.
7. The half nut opening/closing device according to claim 6, wherein the link mechanism includes a first link plate and a second link plate that each include one end swingably fixed to the first half nut piece and another end swingably fixed to the support body, and a third link plate that includes one end swingably fixed to the second half nut piece and another end swingably fixed to the support body.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
DESCRIPTION OF EMBODIMENTS
First Embodiment
[0026] A first embodiment of the present invention is described below with reference to
[0027] As illustrated in
[0028] The fixed mold platen 11 is provided on one end side of the base 10, and the movable mold platen 12 is disposed so as to be slidable to the base 10 and to face the fixed mold platen 11.
[0029] A fixed mold 13 is attachable to the fixed mold platen 11, a movable mold 14 is attachable to the movable mold platen 12, and the fixed mold 13 and the movable mold 14 form therein a cavity into which a molten resin is injected.
[0030] The fixed mold platen 11 and the movable mold platen 12 are connected by the four tie rods 15 that are adjacent to one another in a horizontal direction H and in a vertical direction V.
[0031] The four tie rods 15 are disposed to penetrate through respective four corners of the movable mold platen 12, and the movable mold platen 12 is slidable to the tie rods 15. Sliding material (insertion members) to suppress friction between the tie rods 15 and the movable mold platen 12 may be interposed therebetween. In addition, at this time, when the movable mold platen 12 is moved to a position farthest from the fixed mold platen 11, the tie rods 15 may get out of the movable mold platen 2, or the tie rods 15 may maintain the state of being inserted into the movable mold platen 2 without getting out of the movable mold platen 2.
[0032] Each of the tie rods 15 includes a piston 16 for generating clamping force on fixed mold platen 11 side, and is provided with an engagement portion 15A that communicates, in a circumferential direction, with an end part on an opposite side of the fixed mold platen 11. The engagement portion 15A may include a spiral shape in which adjacent grooves or adjacent tooth are all connected to each other, or a shape in which ring shapes are arranged in an axis direction, and grooves or teeth are adjacent to each other without being connected.
[0033] Further, the base 10 includes, for example, the electric or hydraulic movable mold platen moving means 17 that reciprocates the movable mold platen 12 with respect to the fixed mold platen 11.
[0034] As illustrated in
[0035] As illustrated in
[0036] Further, as illustrated in
[0037] Note that the half nut 21 and the half nut 22 each include a substantially vertically-symmetric structure, and
[0038] As illustrated in
[0039] As illustrated in
[0040] As a result, opening/closing operation of the half nut piece 21A and the half nut piece 21B, and opening/closing operation of the half nut piece 22A and the half nut piece 22B with respect to the tie rods 15 are synchronized with each other.
[0041] As illustrated in
[0042] Likewise, support pins 22C are provided on the upper and lower surfaces of the half nut piece 22A and the half nut piece 22B so as to protrude upward and downward.
[0043] Note that the support pins 21C protrude upward on the upper surfaces of the half nut piece 21A and the half nut piece 21B, and the support pins 21C protrude downward on the lower surfaces of the half nut piece 21A and the half nut piece 21B. Likewise, the support pins 22C protrude upward on the upper surfaces of the half nut piece 22A and the half nut piece 22B, and the support pins 22C protrude downward on the lower surfaces of the half nut piece 22A and the half nut piece 22B.
[0044] Each of the link plates 25 includes a round hole 25A at a center, and includes two long holes 25B at respective end parts symmetric about the round hole 25A. The fulcrum pin 24 that protrudes outward from the guide box 23 is inserted into the round hole 25A of the link plate 25.
[0045] Further, the support pins 21C on the upper and lower sides of the half nut piece 21A and the half nut piece 21B, and the support pins 22C on the upper and lower sides of the half nut piece 22A and the half nut piece 22B are inserted into the corresponding long holes 25B at both end parts of the link plates 25. Note that, in the figure, the example in which the link plates 25 are provided outside the guide boxes 23 has been illustrated; however, the link plates 25 may be provided between each of the guide boxes 23 and the corresponding half nut.
[0046] As illustrated in
[0047] Note that the half nut piece 21A, the half nut piece 22A, and the two first coupling rods 26A that couple the half nut piece 21A and the half nut piece 22A integrally operate the half nut piece 21A and the half nut piece 22A.
[0048] Further, the half nut piece 21B, the half nut piece 22B, and the two second coupling rods 26B that couple the half nut piece 21B and the half nut piece 22B integrally operate the half nut piece 21B and the half nut piece 22B.
[0049] Moreover, as illustrated in
[0050] A piston rod 31 of the hydraulic cylinder 30 is coupled to the half nut piece 21B through a clevis 32 that includes a swing shaft in the vertical direction V. Even if the half nut piece 21B is inclined, the inclination is absorbed by rotation of the clevis 32 to prevent bending force from occurring on the piston rod 31. The hydraulic cylinder 30 may be replaced with an actuator driven by an electric motor.
[0051] Further, for example, in a case where a space between the half nut 21 and the half nut 22 is not enough to install the coupling rod 26, or in a case where the half nuts 21 and 22 are individually opened and closed, the half nut 21 and the half nut 22 may not be coupled by the coupling rod 26, and half nut opening/closing means may be separately provided to each of the half nut 21 and the half nut 22 to perform the opening/closing operation.
[0052] As illustrated in
[0053] As illustrated in
[0054] The support shaft 43 is embedded in the half nut piece 21A, which fixes the alignment roller 40 to the half nut piece 21A. Accordingly, as illustrated in
[0055] The tie rod 15 is ideally lifted in a direction coincident with the vertical direction V. However, although the half nut pieces 21A and 21B symmetrically push the tie rod 15 from both sides in the horizontal direction H, the tie rod 15 is actually lifted obliquely upward deviated from the vertical direction V by a little amount in some cases because the half nut piece 21A is moved in the horizontal direction H. Also in this case, the tie rod 15 is still lifted upward in the vertical direction V.
[0056] Next, action of the half nut opening/closing device 20 is described with reference to
[0057] First, when the mold is closed by the movable mold platen moving means 17, the engagement portions 15A of the tie rods 15 are placed in the half nut 21 (between half nut pieces 21A and 21B) and in the half nut 22 (between half nut pieces 22A and 22B) that are located on the open position.
[0058] Next, when the piston rod 31 of the hydraulic cylinder 30 is advanced, the half nut piece 21B is moved leftward in
[0059] At this time, as illustrated in
[0060] The half nut piece 21A and the half nut piece 21B, and the half nut piece 21A and the half nut piece 21B integrally operate with the corresponding tie rods 15 to further come close to the corresponding tie rods 15. As a result, each of the half nuts 21 and 22 engages with the corresponding tie rod 15 and holds the corresponding tie rod 15.
[0061] On the other hand, the half nut pieces 21A and 21B start the closing operation. At this time, as illustrated in
[0062] The specification, the attachment position to the half nut piece 21A, etc. of the alignment roller 40 are considered in order to exert the above-described alignment function. In the above-described embodiment, the alignment roller 40 is provided only on the half nut piece 21A on one side; however, the alignment roller 40 is preferably provided at a line-symmetric position on the half nut piece 21B that faces the half nut piece 21A as illustrated in
[0063] As described above, the alignment roller 40 functions as the alignment mechanism that converts moving force, of that the first half nut piece 21A and the second half nut piece 21B move to the closed position, into the upward force in the vertical direction V to lift the tie rod 15.
[0064] Next, effects achieved by the half nut opening/closing device 20 are described.
[0065] As described above, the half nut opening/closing device 20 includes the alignment roller 40 in each of the half nut piece 21A and the half nut piece 22B, and aligns the bent tie rods 15 to the respective regular positions when the half nut 21 and the half nut 22 reach the closed positions. This makes it possible to secure engagement of the half nuts 21 and 22 with the tie rods 15.
[0066] Further, the half nut opening/closing device 20 includes the alignment roller 40 in each of the half nut piece 21A and the half nut piece 22B, and the alignment rollers 40 are moved integrally with the closing operation of the half nut 21 and the half nut 22. In other words, since the half nut piece 21A and the half nut piece 22B serve as power sources, the half nut opening/closing device 20 can align the bent tie rod 15 to the regular position without being provided with a new power source.
[0067] Further, in the half nut opening/closing device 20, the roller body 41 of the alignment roller 40 that lifts the tie rod 15 rolls while the roller body 41 does not slip or slightly slips on the tie rod 15 when the roller body 41 comes into contact with the tie rod 15. This makes it possible to suppress abrasion between the roller body 41 and the tie rod 15.
[0068] The half nut opening/closing device 20 according to the above-described first embodiment includes the alignment roller 40 on the lower side of the half nut piece 21A. Accordingly, the tie rod 15 is displaced not only upward in the vertical direction V but also in the horizontal direction, namely, rightward in the example of
[0069] Further, in the half nut opening/closing device 20 according to the first embodiment, the alignment roller 40 comes into contact with the tooth 15B of the engagement portion 15A of the tie rod 15; however, the present invention is not limited thereto.
[0070] For example, as illustrated in
[0071] Further, for example, as illustrated in
[0072] As illustrated in
[0073] The first roller 51 and the second roller 55 each include a cam follower as with the alignment roller 40.
[0074] The first roller 51 includes a roller body 52, a columnar first support body 53 that is coaxially provided with the roller body 52, and a quadrangular prism-shaped second support body 54 that is coaxially provided with the roller body 52. In the first roller 51, the roller body 52 is supported so as to be rotatable with respect to the first support body 53, whereas the first support body 53 and the second support body 54 are coupled to each other so as not to be rotatable.
[0075] Further, the second roller 55 includes a roller body 56, a columnar first support body 57 that is coaxially provided with the roller body 56, and a quadrangular prism-shaped second support body 58 that is coaxially provided with the roller body 56. In the second roller 55, the roller body 56 is supported so as to be rotatable with respect to the first support body 57, whereas the first support body 57 and the second support body 58 are coupled to each other so as not to be rotatable.
[0076] The second roller 55 includes, in the first support body 57, a holding hole 59 that accommodates and holds the second support body 54 of the first roller 51.
[0077] In the alignment roller 50, the second support body 58 of the second roller 55 is held by a holding hole 21H provided in the half nut piece 21A, and the second support body 54 of the first roller 51 is held by the holding hole 59 of the second roller 55. The second support body 58 is supported through an elastic body E inside the holding hole 21H, and the second support body 54 is supported through an elastic body E inside the holding hole 59. At this time, the first support body 57 or the second support body 54 or both of the first support body 57 and the second support body 54 may be formed of a processed high-elastic material to include a function of the elastic body E.
[0078] In the alignment roller 50, the first roller 51 comes into contact with the tooth 15B of the engagement portion 15A, and the second roller 55 comes into contact with the groove 15C of the engagement portion 15A as well. Accordingly, as compared with a case of contact only by the tooth 15B or only by the groove 15C, a surface receiving a load from the tie rod 15 is shared by the first roller 51 and the second roller 55. This makes it possible to suppress abrasion of each of the first roller 51 and the second roller 55 due to contact with the tie rod 15.
[0079] Further, since the alignment roller 50 is supported by the elastic body E, it is possible to surely bring the first roller 51 into contact with the tooth 15B and to surely bring the second roller 55 into contact with the groove 15C.
[0080] Further, as the support member of the alignment roller 50 according to the first embodiment, the first support body rotatably supporting the roller body and the second support body unrotatably coupled with the first support body that are included in each of the first roller 51 and the second roller 55 have been described; however, the present invention is not limited thereto. It is sufficient for the support member of the alignment roller 50 to include a structure that rotatably supports the roller bodies and can individually slightly move the roller bodies in a radial direction in order to adjust the positions of the roller bodies such that the roller bodies come into contact with and support the engagement portion of the tie rod 15 at the same time.
[0081] Note that, although not illustrated, the alignment roller may be configured such that one roller comes into contact with a plurality of, for example, two teeth 15B, or the alignment roller may be configured such that independent rollers come into contact with a plurality of, for example, two teeth 15B. Alternatively, two alignment rollers may be configured so as to come into contact with a plurality of, for example, two grooves 15C, or alignment rollers may be configured so as to independently come into contact with a plurality of, for example, two grooves 15C.
Second Embodiment
[0082] Next, a half nut opening/closing device 60 according to a second embodiment of the present invention is described.
[0083] In the half nut opening/closing device 60 according to the second embodiment, a link lift mechanism 70 that is provided between the half nut piece 21A and the half nut piece 21B lifts the tie rod 15. In this example, the link lift mechanism 70 provided on one half nut 21 is described; however, the link lift mechanism 70 is similarly provided on each of the other half nut 21 and the half nuts 22.
[0084] As illustrated in
[0085] As illustrated in
[0086] The half nut piece 21A and the half nut piece 21B respectively include movable spaces 21S and 21S for accommodating the support body 71. The movable spaces 21S and 21S are formed by cutting out parts of the half nut piece 21A and the half nut piece 21B facing each other. The support body 71 is disposed over the movable spaces 21S and 21S.
[0087] Next, the first link plate 73 and the second link plate 74 each include one end on upper end side that is swingably fixed to the support body 71, and the other end on lower end side that is swingably fixed to the half nut piece 21A. As illustrated in
[0088] The third link plate 75 includes one end on upper end side that is swingably fixed to the support body 71, and one end on lower end side that is swingably fixed to the half nut piece 21A. As illustrated in
[0089] The link lift mechanism 70 includes fall preventive members 77 that prevent the support body 71 from being inclined in a direction of the center axis C of the tie rod 15. Base end parts of the fall preventive members 77 are embedded in the half nut piece 21A and the half nut piece 21B. During the closing operation of the half nut 21, parts of the fall preventive members 77 protruded from the half nut piece 21A and the half nut piece 21B are locked by the support body 71. In
[0090] The link lift mechanism 70 operates in the following manner.
[0091] When the closing operation is started from the open position of the half nut 21 as illustrated in
[0092] As described above, the half nut opening/closing device 60 according to the second embodiment includes the link lift mechanism 70 in each of the half nuts 21 and 22, and aligns the corresponding bent tie rod 15 to the regular position when the half nut pieces 21A, 21B, 22A, and 22B reach the closed position. Therefore, the half nut opening/closing device 60 can cause each of the half nuts 21 and 22 and the tie rod 15 to surely engage with each other.
[0093] Moreover, in the half nut opening/closing device 60, the link lift mechanism 70 is provided between the half nut piece 21A and the half nut pieces 21B, and is moved along with the closing operation of the half nut 21. Accordingly, the half nut opening/closing device 60 can align the bent tie rod 15 to the regular position without requiring a new power source.
[0094] At this time, it is sufficient for the link lift mechanism 70 to include the two link members of the first link plate 73 and the third link plate 75 only for vertically moving the support body 71; however, the support body 71 is not supported in parallel with the horizontal direction H only by the two link members, and the support body 71 may be inclined. In contrast, since the link lift mechanism 70 includes the second link plate 74, it is possible to support the support body 71 in parallel with the horizontal direction H.
[0095] Furthermore, the link lift mechanism 70 includes the fall preventive members 77 that prevent the support body 71 from being inclined to the axis direction of the tie rod 15. Accordingly, it is possible to more surely secure engagement between the tie rod 15 and each of the half nuts 21 and 22.
[0096] Although the present invention has been described above based on the preferred embodiments, the configurations described in the above-described embodiments may be selected or appropriately modified without departing from the scope of the present invention.
[0097] For example, the roller body 41 of the alignment roller 40 as the rolling body includes a circular outer peripheral shape in the first embodiment; however, the present invention is not necessarily limited thereto. The effects of the present invention are achievable even by, for example, a rolling body including a polygonal outer peripheral shape, a rolling body including an elliptical outer peripheral shape, or a structure in which the support shaft 4 is provided at a position eccentric from a center of the roller body 41.
[0098] Further, as the link lift mechanism according to the second embodiment, a mechanism in which two link plates intersect with each other may be used. According to the link mechanism, it is possible to maintain a horizontal attitude of the support body 71 without providing a link plate corresponding to the second link plate 74 according to the second embodiment. In the link mechanism in which the two link plates intersect with each other, however, a dimension of each of the two link plates is large in the axis direction, and it is therefore necessary to secure rigidity necessary for lifting the tie rod 15. This indicates that the dimension of each of the first link plate 73 to the third link plate 75 in the axis direction is small and that rigidity is easily secured in the second embodiment including the three link plates of the first link plate 73 to the third link plate 75.
REFERENCE SIGNS LIST
[0099] 1 Mold clamping apparatus [0100] 10 Base [0101] 11 Fixed mold platen [0102] 12 Movable mold platen [0103] 13 Fixed mold [0104] 14 Movable mold [0105] 15 Tie rod [0106] 15A Engagement portion [0107] 20 Half nut opening/closing device [0108] 21 Half nut [0109] 21A, 21B Half nut piece [0110] 22 Half nut [0111] 22A, 22B Half nut piece [0112] 40 Alignment roller [0113] 41 Roller body [0114] 43 Support shaft [0115] 50 Alignment roller [0116] 51 First roller [0117] 52 Roller body [0118] 53 First support body [0119] 54 Second support body [0120] 55 Second roller [0121] 56 Roller body [0122] 57 First support body [0123] 58 Second support body [0124] 59 Holding hole [0125] 60 Half nut opening/closing device [0126] 70 Link lift mechanism [0127] 71 Support body [0128] 72 Support surface [0129] 73 First link plate [0130] 74 Second link plate [0131] 75 Third link plate [0132] 77 Fall preventive member