EXHAUST GAS TREATMENT SYSTEM
20190160421 ยท 2019-05-30
Assignee
Inventors
- Takuya Hirata (Tokyo, JP)
- Hiroshi Tanaka (Tokyo, JP)
- Takashi Kamijo (Tokyo, JP)
- Masayuki Inui (Tokyo, JP)
- Shimpei Kawasaki (Tokyo, JP)
Cpc classification
B01D2257/60
PERFORMING OPERATIONS; TRANSPORTING
Y02P20/151
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D35/06
PERFORMING OPERATIONS; TRANSPORTING
B01D53/228
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D37/02
PERFORMING OPERATIONS; TRANSPORTING
F27D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/96
PERFORMING OPERATIONS; TRANSPORTING
B01D53/1425
PERFORMING OPERATIONS; TRANSPORTING
Y02P10/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P10/146
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A reduction device, an acid gas recovery device, a recovery device collector, and a first removed substance returning line are provided. The reduction device is configured to perform a reduction process to turn iron oxide to reduced iron by adding a reducing agent. The acid gas recovery device is configured to recover CO.sub.2 being acid gas with CO2 absorbing liquid being acid gas absorbing liquid from exhaust gas containing at least powder-shaped iron-based solid substances and the acid gas, which are discharged from the reduction device. The recovery device collector is configured to collect the iron-based solid substance contained in the absorbing liquid with a filter. The iron-based solid substances collected by the recovery device collector are removed, and removed substances containing the removed iron-based solid substances are returned to the reduction device side through the first removed substance returning line.
Claims
1. An exhaust gas treatment system for exhaust gas from a reduction device, comprising: a reduction device configured to perform a reduction process to turn iron oxide to reduced iron; an acid gas recovery device configured to recover acid gas with acid gas absorbing liquid from exhaust gas containing at least iron-based solid substances and the acid gas, which are discharged from the reduction device; a recovery device collector configured to collect the iron-based solid substances contained in the acid gas absorbing liquid; and a removed substance returning line through which the iron-based solid substances collected by the collector are removed, the removed substance returning line for returning recovery device removed substances, which contain the iron-based solid substances that are removed, to the reduction device side.
2. The exhaust gas treatment system for exhaust gas from a reduction device according to claim 1, wherein the collector includes an extraction line for extracting the acid gas absorbing liquid from the acid gas recovery device and a liquid filtrate supply line for returning liquid filtrate obtained after collecting the iron-based solid substances to the acid gas recovery device.
3. The exhaust gas treatment system for exhaust gas from a reduction device according to claim 1, further comprising: a cooling tower provided on upstream of the acid gas recovery device, the cooling tower configured to cool the exhaust gas containing at least the iron-based solid substances and the acid gas, which are discharged from the reduction device, with circulating cooling water; a collector configured to collect the iron-based solid substances contained in the circulating cooling water; a cooling tower removing device configured to remove the iron-based solid substances collected by the collector; and a removed substance returning line for returning cooling tower removed substances, which contain the iron-based solid substances removed by the cooling tower removing device, to the reduction device side.
4. The exhaust gas treatment system for exhaust gas from a reduction device according to claim 3, wherein the cooling tower removing device includes an extraction line for extracting cooling water from the cooling tower and a liquid filtrate supply line for returning liquid filtrate obtained after collecting the iron-based solid substances to the cooling tower.
5. The exhaust gas treatment system for exhaust gas from a reduction device according to claim 1, wherein the collector includes a filter, and wherein the filter comprises any one of a cartridge filter, a precoat filter, a metallic slit filter, a wire net filter, a sintered metal filter, and a magnetic filter, or combination thereof.
6. The exhaust gas treatment system for exhaust gas from a reduction device according to claim 1, wherein the collector includes a filter, wherein the filter comprises any one of a cartridge filter, a precoat filter, a metallic slit filter, a wire net filter, and a sintered metal filter, or combination thereof, and wherein the filter has a surface on which a filtering medium is provided, and iron-based compound particles coated with a resin are accumulated on the filtering medium.
7. The exhaust gas treatment system for exhaust gas from a reduction device according to claim 1, wherein the collector includes a filter, wherein the filter comprises a magnetic filter, wherein the magnetic filter has a surface on which a filtering medium is provided, and wherein the filtering medium is formed of magnetic iron-based compound particles coated with a resin, and when a magnetic field is applied, the magnetic iron-based compound particles are accumulated on the surface of the magnetic filter.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DESCRIPTION OF EMBODIMENTS
[0032] Now, with reference to the accompanying drawings, embodiments of the present invention are described in detail. Note that, the present invention is not limited to those embodiments, and when a plurality of embodiments are given, the present invention is intended to include a configuration obtained by combining those embodiments.
First Embodiment
[0033]
[0034] In this embodiment, the recovery device collector 31A includes an extraction line L.sub.2 and a liquid filtrate supply line L.sub.3. Through the extraction line L.sub.2, the absorbing liquid 20 is extracted from the acid gas recovery device 21. Through the liquid filtrate supply line L.sub.3, liquid filtrate 20A after collecting the iron-based solid substances 15 is returned to the acid gas recovery device 21 through the liquid filtrate supply line L.sub.3. The liquid filtrate 20A is reused as absorbing liquid in the acid gas recovery device 21.
[0035] The iron-based solid substances 15 present in the absorbing liquid 20 extracted from the acid gas recovery device 21 through the extraction line L.sub.2 are separated at the recovery device collector 31A including a collecting member such as a filter. Then, the iron-based solid substances held in the filter and adhering absorbing agent components are separated from each other by washing the filter with discharged water containing low concentration of the CO.sub.2 absorbing agent or cleaning water in the system. The separated absorbing agent components are recovered together with the discharged water containing low concentration of the CO.sub.2 absorbing agent or the cleaning water in the system of the acid gas recovery device 21 through the liquid filtrate supply line L.sub.3.
[0036] Here, the filter installed in the recovery device collector 31A is not particularly limited as long as the filter collects the iron-based solid substances 15 contained in the absorbing liquid 20. It is preferred that the filter be, for example, any one of a cartridge filter, a precoat filter, a metallic slit filter, a wire net filter, a sintered metal filter, and a magnetic filter, or combination thereof.
[0037] Here, the filter for collecting the iron-based solid substances 15 is installed in the recovery device collector 31A. Further, as removing means of removing the iron-based solid substances 15 from the filter, for example, a scraper, a backwashing device, and the like can be exemplified. Further, before desorption, it is preferred that the filter be dried to some extent.
[0038] Meanwhile, the removed substances 32A containing the iron-based solid substances 15 as main components, which are collected by the filter, are recycled in the reduction device 14 for iron ore through the first removed -substance returning line L.sub.4.
[0039] In this embodiment, the iron-based solid substances 15 being substances collected by the useful filter are recycled in the reduction device 14. With this, a waste amount disposed in the related art can be largely reduced. Further, the reduced iron 13 can be obtained by subjecting the iron-based solid substances to a reduction process in the reduction device 14 again. Thus, recycling efficiency can be improved.
[0040]
[0041] In this embodiment, the iron-based solid substances 15 being substances collected by the useful filter, which are contained in the cooling water 18 circulating through the cooling tower 19, are recycled in the reduction device 14. With this, a waste amount disposed in the related art can be largely reduced. Further, the reduced iron 13 can be obtained by subjecting the iron-based solid substances to a reduction process in the reduction device 14 again. Thus, recycling efficiency can be improved.
[0042]
[0043] As illustrated in
[0044] The iron-based compound particles as the filtering medium 52 accumulated on the filter 51 are coated with, for example, an epoxy resin. A diameter of each of the iron-based compound particles is larger than a mesh size of the filter 51. The particles are supplied and accumulated on a filter surface of the filter 51. In this manner, the filtering medium 52 being a filtering layer is formed.
[0045] Efficiency of removing the solid substances by the filter 51 can be enhanced by forming the filtering medium 52 formed of the iron-based compound particles. Further, the iron-based compounds are used as the filtering medium particles. Accordingly, even in a case where the filtering medium is recycled in the reduction device 14 for iron ore, the filtering medium is not turned to impurities in the reduction process. Thus, an amount of impurities mixed into the reduction device 14 can be reduced.
[0046] Further, in this embodiment, it is preferred that the iron-based compound particles be coated with a coating material such as an epoxy resin. By coating surfaces of the particles with an epoxy resin or the like, iron ions are prevented from being dissolved from the filtering medium 52 to the absorbing liquid 20 at a filter portion of the recovery device collector 31A. When the iron ions are present in the absorbing liquid, oxidative degradation of an absorbing agent mixed in the absorbing liquid is promoted. Accordingly, an acid gas absorbing performance is degraded. In order to avoid this, the above-mentioned coating is provided.
[0047] Here, as a coating agent, a material such as an epoxy resin that is thermally decomposed at a high temperature is used. Accordingly, without separating the iron-based solid substances 15 present in the absorbing liquid 20 and the filtering medium particles from each other, the filtering medium can be recycled directly as a raw material in the reduction device 14 for iron ore.
[0048] As a temperature of a coating material of an epoxy resin, it is preferred that the temperature be equal to or higher than a process temperature in the acid gas recovery device 21 and be equal to or lower than a reduction process temperature in the reduction device 14 for iron ore, that is, for example, within a range of from 200 C. to 300 C.
[0049]
[0050] As illustrated in
[0051] Further, in a case where the absorbing liquid 20 is subjected to a filtration process, the magnetic filter 55 and the magnetic filtering medium 56 are magnetized under a state in which the magnet field is applied. Sequentially, the absorbing liquid 20 containing the iron-based solid substances 15 is subjected to the filtration process. In a case where the iron-based solid substances 15 are magnetic when the absorbing liquid 20 passes through the magnetic filtering medium 56, the iron-based solid substances 15 are collected by the filtering medium 56 with a magnetic force. Further, even when the iron-based solid substances 15 are not magnetic, the iron-based solid substances 15 hit the magnetic filtering medium 56 formed finely, and are collected. After completion of the filtration process, the application of the magnetic field is stopped, and magnetization of the filter is lost. Then, the filtering medium 56 having collected the iron-based solid substances 15 are removed from the magnetic filter 55.
[0052] In this embodiment, an operation for applying the magnetic field to the filter is performed. With this, the filtering medium for collecting the iron-based solid substances 15 can be formed finely, and an amount of the collected iron-based solid substances 15 can be increased. Further, with the operation for applying the magnetic field, the magnetic filter 55 and the filtering medium 56 can easily adhere to and be removed from each other.
Second Embodiment
[0053] In this embodiment, carbon dioxide (CO.sub.2) is exemplified as acid gas, and now description is made of a case of a carbon dioxide recovery device (hereinafter, referred to as CO.sub.2 recovery device) as an acid gas recovery device.
[0054] In this embodiment, a cooling tower 1030 configured to cool the exhaust gas 16 is installed on upstream of the absorbing tower 1004, and cools the exhaust gas 16 to have a predetermined temperature with circulating cooling water 1031 before the exhaust gas 16 is introduced to the absorbing tower 1004.
[0055] Further, the regenerating tower 1006 includes a separation drum 1026, which is configured to condense water steam to condensed water 1028 and to separate the condensed water 1028. The water steam is in released gas 1007 containing CO.sub.2 gas together with water steam released from a column top part 1006a of the absorbing liquid regenerating tower 1006. Further, the absorbing tower 1004 includes a CO.sub.2 recovery portion 1010, a washing portion 1013, and a condensed water receiving portion 1015a. The CO.sub.2 recovery portion 1010 is configured to absorb CO.sub.2 in the exhaust gas 16 by bringing the exhaust gas containing CO.sub.2 and the CO.sub.2 absorbing liquid 1005 into contact with each other. The washing portion 1013 is arranged on an upper side of the CO.sub.2 recovery portion 1010, and is configured to cool CO.sub.2-free exhaust gas 16A from which CO.sub.2 is removed and to recover the contained CO.sub.2 absorbing liquid with cleaning water 1013a. The condensed water receiving portion 1015a is arranged below the washing portion 1013, and is configured to recover condensed water 1014 generated in the washing portion 1013. As the cleaning water 1013a used in the washing portion 1013, part of the condensed water 1028 separated in the separation drum 1026 is supplied through a condensed water supply line L.sub.24. Note that, cleaned exhaust gas 16B from which the CO.sub.2 absorbing liquid is removed with the cleaning water 1013a is discharged to the outside from a column top part of the absorbing tower 1004.
[0056] Further, in this embodiment, as cleaning water 1013b for cleaning the filter 51, part of the condensed water 1014 containing the CO.sub.2 absorbing liquid 1005, which is recovered at the condensed water receiving portion 1015a, is used, and is sent to the recovery device collector 31A through a cleaning water supply line L.sub.15.
[0057] In the recovery method using the CO.sub.2 recovery device 1000, in the absorbing tower 1004, the CO.sub.2-contained exhaust gas 16 is brought into counterflow contact with the CO.sub.2 absorbing liquid 1005 supplied from a nozzle 1011 being a liquid diffuser at the CO.sub.2 recovery portion 1010 provided on a lower side of the absorbing tower 1004. CO.sub.2 in the CO.sub.2-contained exhaust gas 16 is absorbed by the CO.sub.2 absorbing liquid 1005 with, for example, a chemical reaction (2RNH.sub.2+CO.sub.2.fwdarw.RNH.sub.3.sup.++RNHCOO.sup., RNH.sub.2+H.sub.2O+CO.sub.2.fwdarw.RNH.sub.3.sup.++HCO.sub.3.sup.).
[0058] Further, the -free exhaust gas 16A obtained after CO.sub.2 is removed is brought into gas-liquid contact with the cleaning water 1013a containing the CO.sub.2 absorbing liquid 1005, which is supplied from the nozzle 1011 at the washing portion 1013. In this manner, the CO.sub.2 absorbing liquid 1005 contained in the CO.sub.2-free exhaust gas 16A is recovered. Further, the condensed water 1014 containing the CO.sub.2 absorbing liquid 1005, which is recovered at the condensed water receiving portion 1015a, is sent through a liquid circulating line L.sub.14, and is reused as cleaning water of the washing portion 1013.
[0059] Further, the rich solution 1005A having high CO.sub.2 concentration, which is obtained by absorbing CO.sub.2 extracted from a bottom part of the absorbing tower 1004, is supplied to the regenerating tower 1006 by a rich solvent pump P.sub.1 through the rich solution supply line L.sub.11, and is introduced from the vicinity of the column top part 1006a of the regenerating tower 1006 to the column. When the rich solution 1005A flows down the column, an endothermic reaction is caused by water steam indirectly heated by saturated water steam 1021 at the reboiler 1020, and most part of CO.sub.2 is released. In this manner, the rich solution 1005A is regenerated. Note that, the saturated water steam 1021 is discharged as condensed water 1022 from the reboiler 1020.
[0060] Further, the released gas 1007 containing the water steam released from the rich solution 1005A in the column is guided out from the column top part 1006a of the absorbing liquid regenerating tower 1006. Further, as for the released gas 1007 containing the water steam, the water steam is condensed at a cooling portion 1025, and the water is separated as the condensed water 1028 in the separation drum 1026. Then, only the CO.sub.2 gas is released to the outside of the system, and recovery is performed. The condensed water 1028 separated in the separation drum 1026 is supplied to an upper part of the absorbing liquid regenerating tower 1006, an upper part of the absorbing tower 1004, and the like, and adjusts water balance in the closed system.
[0061] The lean solution 1005B having low CO.sub.2 concentration, which is regenerated in the regenerating tower 1006, is cooled through heat exchange with the rich solution 1005A at a heat exchanger 1016, is sequentially increased in pressure by a lean solvent pump P.sub.2, and is further cooled by a lean solvent cooler. After that, the lean solution 1005B is supplied to the absorbing tower 1004 again, and is circulated and reused as the CO.sub.2 absorbing liquid 1005.
[0062] In this embodiment, at the time of performing such CO.sub.2 recovery, in a case where concentration of the iron-based solid substances 15 in the lean solution 1005B is increased, the lean solution 1005B is introduced to the recovery device collector 31A, and the iron-based solid substances 15 remaining in the lean solution 1005B-1 are collected with the filter 51. Accordingly, the lean solution 1005B-2 from which the iron-based solid substances 15 are removed can be supplied to the lean solution supply line L.sub.12.
[0063] With this, the solid substance concentration in the CO.sub.2 absorbing liquid 1005 circulating through the absorbing tower 1004 and the regenerating tower 1006 is reduced.
[0064] Further, in the recovery device collector 31A, after the recovery device removed substances 32A are removed in the desorption device (not shown), the recovery device removed substances 32A are recycled in the reduction device 14 for iron ore through the removed substance returning line L.sub.4.
[0065] Next, a removal operation of the iron-based solid substances 15 in the recovery device collector 31A and a cleaning operation of the filter 51 are described. Each of
[0066] Meanwhile, in an operation of removing the iron-based solid substances 15 from the absorbing liquid when the concentration of the iron-based solid substances 15 in the lean solution 1005B is expected to be increased, as illustrated in
[0067] Next, after the completion of the separation of the iron-based solid substances 15, as illustrated in
[0068] After the completion of the rough cleaning, as illustrated in
[0069] The finish cleaning water 25A containing the CO.sub.2 absorbing liquid, which is used for the finish cleaning is supplied to the lean solution supply line L.sub.13 through a returning line L.sub.22, and is introduced into the absorbing tower 1004.
[0070] After the completion of this cleaning, as illustrated in
[0071] After the completion of the drying, as illustrated in
[0072] As a result of introducing the finish cleaning water 25A having removed the absorbing agent components to the absorbing tower 1004, the water is introduced from the outside. Thus, a water amount inside the closed system is increased. Therefore, in this embodiment, the following operation may additionally be performed. That is, the water balance in the absorbing tower 1004 is adjusted, and the water amount in the system is retained to a predetermined value. Then, the concentration of the CO.sub.2 absorbing liquid 1005 circulating through the system is retained to a predetermined value.
[0073] In this embodiment, description is given of the case of removing the iron-based solid substances contained in the CO.sub.2 absorbing liquid 1005 circulating through the absorbing tower and the regenerating tower. However, the iron-based solid substances 15 contained in the cooling water 18 circulating through the cooling tower 19 may similarly be removed, and the cooling tower removed substances may similarly be recycled in the reduction device 14.
REFERENCE SIGNS LIST
[0074] 10A to 10K Exhaust gas treatment systems [0075] 11 Iron oxide (for example, iron ore) [0076] 12 Reducing agent [0077] 13 Reduced iron [0078] 14 Reduction device [0079] 15 Iron-based solid substance [0080] 16 Exhaust gas [0081] 18 Cooling water [0082] 19 Cooling tower [0083] 20 Absorbing liquid [0084] 20A liquid filtrate [0085] 21 Acid gas recovery device [0086] 31A Recovery device collector [0087] 31B Cooling tower collector [0088] 32A Removed substance [0089] 32B Cooling tower removed substance [0090] 1004 Absorbing tower [0091] 1005 CO.sub.2 absorbing liquid [0092] 1005A Rich solution [0093] 1005B Lean solution [0094] 1006 Absorbing liquid regenerating tower [0095] 1010 CO.sub.2 recovery portion [0096] 1030 Cooling tower [0097] 1031 Cooling water