ROTATION TRANSMISSION MECHANISM, BICYCLE PROVIDED WITH ROTATION TRANSMISSION MECHANISM, AND ELASTICALLY-DEFORMABLE BODY USED IN ROTATION TRANSMISSION MECHANISM
20190162287 ยท 2019-05-30
Inventors
Cpc classification
B62M6/55
PERFORMING OPERATIONS; TRANSPORTING
B62M9/00
PERFORMING OPERATIONS; TRANSPORTING
F16H2055/306
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62M3/003
PERFORMING OPERATIONS; TRANSPORTING
F16H55/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H55/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62M9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention provides a rotation transmission mechanism including an internal rotation member and an external rotation member rotatably arranged with respect to the internal rotation member. The internal rotation member has one or a plurality of outer-peripheral-projected portions protruding toward an outer-peripheral side. The external rotation member has one or a plurality of inner-peripheral-projected portions. The outer-peripheral-projected portions have a forward-movement surface located at a position displaced from a center of the outer-peripheral-projected portion in a forward movement direction in which the rotation transmission mechanism rotates by forward movement. An elastically-deformable portion is disposed between the forward-movement surface and the inner-peripheral-projected portion. A space is partially formed in the elastically-deformable portion. When the internal rotation member rotates relative to the external rotation member, the elastically-deformable portion is sandwiched between the outer-peripheral-projected portion and the inner-peripheral-projected portion and is thereby elastically deformed.
Claims
1. A rotation transmission mechanism comprising: an internal rotation member into which a rotation shaft is inserted; and an external rotation member rotatably arranged with respect to the internal rotation member, wherein the internal rotation member comprises: a disk-shaped internal rotation member main body having a rotation shaft insertion hole; and one or a plurality of outer-peripheral projected portions which are formed integrally with the internal rotation member main body or fixed to the internal rotation member main body and protrude toward an outer-peripheral side of the internal rotation member main body, wherein the external rotation member comprises: a circular ring rotatably arranged with respect to the internal rotation member and at an outside of the outer-peripheral projected portions of the internal rotation member; and one or a plurality of inner-peripheral projected portions which are formed integrally with the circular ring or fixed to the circular ring so as to protrude toward an inner-peripheral side of the circular ring and are alternately arranged with respect to the outer-peripheral projected portions of the internal rotation member, wherein the outer-peripheral projected portions have a forward-movement surface that is located at a position displaced from a center of the outer-peripheral projected portion in a forward movement direction in which the rotation transmission mechanism rotates by forward movement, wherein an elastically-deformable portion is disposed between the forward-movement surface and the inner-peripheral projected portion facing the forward-movement surface in the forward movement direction, wherein a space is partially formed in the elastically-deformable portion, and wherein when the internal rotation member rotates relative to the external rotation member, the elastically-deformable portion is sandwiched between the outer-peripheral projected portion and the inner-peripheral projected portion and is thereby elastically deformed.
2. The rotation transmission mechanism according to claim 1, wherein the external rotation member comprises a side plate portion and a cover portion, and wherein the elastically-deformable portion is sandwiched between the side plate portion and the cover portion and the space is in a substantially tightly sealed state.
3. The rotation transmission mechanism according to claim 1, wherein the outer-peripheral projected portion is formed so as to have a shelving inclination relative to an opposite surface on the opposite side of the forward-movement surface, and wherein a curved surface is formed at a boundary portion between the forward-movement surface and the internal rotation member main body.
4. The rotation transmission mechanism according to claim 1, wherein the elastically-deformable portion comprises a main body having a space and a protruding portion provided on a surface of the main body, and wherein the protruding portion has a shape in plan view which radially expands from the space to the elastically-deformable portion in a radial-outer direction.
5. The rotation transmission mechanism according to claim 4, wherein the protruding portion of the elastically-deformable portion has an isosceles triangular shape in cross-sectional view.
6. The rotation transmission mechanism according to claim 4, wherein the main body of the elastically-deformable portion has an upper surface and a lower surface, and wherein the protruding portion is provided on at least one of the upper surface and the lower surface.
7. A bicycle comprising a rotation transmission mechanism according to claim 1.
8. An elastically-deformable body used in the rotation transmission mechanism according to claim 1, comprising: a main body having a space; and a protruding portion provided on a surface of the main body, wherein the protruding portion has a shape in plan view which radially expands from the space to the elastically-deformable portion in a radial-outer direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0066] Hereinafter, the invention will be particularly described with reference to preferred embodiments. However, the following embodiments are examples embodying the invention, and the invention is not limited thereto.
First Embodiment
(Configuration of Rotation Transmission Mechanism)
[0067] Firstly, a configuration of a rotation transmission mechanism according to a first embodiment of the invention will be described with reference to
[0068]
[0069] In
[0070] As shown in
(Internal Rotation Member)
[0071] The internal rotation member 3 includes: an internal rotation member main body 3a formed in a disk shape; a cylindrical projected portion 3b formed integrally with a top surface of the internal rotation member main body 3a; a cylindrical projected portion 3c formed integrally with the back surface of the internal rotation member main body 3a; a press-fitting recess 3d formed in the projected portion 3b; a crankshaft insertion hole 3e that is formed in a quadrangle tubular shape, penetrates through the projected portion 3c and the internal rotation member main body 3a, and reaches the press-fitting recess 3d.
[0072] As shown in
[0073] Additionally, the height of the projected portion 3c that protrudes from the back surface of the internal rotation member main body 3a (distance from the back surface of the internal rotation member main body 3a to the end surface of the projected portion 3c in the direction of the crankshaft) is larger than a thickness of a side plate portion 4a which will be described later.
[0074] The press-fitting recess 3d has a substantially oval shape as shown in
[0075] Additionally, the internal rotation member 3 includes five outer-peripheral projected portions 3f that are formed integrally with the internal rotation member main body 3a and protrude from the outer-periphery of the internal rotation member main body 3a to the outside. Bearing balls 3g and 3h are rotatably held by the top surface and the back surface of the outer-peripheral projected portions 3f, respectively. In the radial direction of the internal rotation member 3 (in the centrifugal direction from the crankshaft as a center), the balls 3g and 3h are located at the position at 45 to 65% with respect to the protrusion amount (length) of the outer-peripheral projected portion 3f, preferably, at the position at 58 to 62%. In other words, where the distance from the outer peripheral face of the internal rotation member main body 3a to the outer end of the outer-peripheral projected portion 3f in the radial direction of the internal rotation member 3 is 100%, the balls 3g and 3h are provided at the position at 45 to 65%, preferably, 58 to 62% far from the outer peripheral face of the internal rotation member main body 3a.
[0076] As shown in
(External Rotation Member)
[0077] The external rotation member 4 includes a side plate portion 4a, a circular ring 4b, and a cover portion 4c. The side plate portion 4a is located at the side portion of the outer-peripheral projected portion 3f of the internal rotation member 3 and is rotatable relative to the projected portion 3c of the internal rotation member 3. An insertion hole 4e is formed in the side plate portion 4a, and the projected portion 3c is inserted into the insertion hole 4e. The circular ring 4b is screwed to the outer periphery of the side plate portion 4a at the outside of the outer-peripheral projected portions 3f of the internal rotation member 3. The cover portion 4c is rotatable relative to the projected portion 3b in a state of being disposed so as to face the side plate portion 4a. An insertion hole 4f is formed in the cover portion 4c, and the projected portion 3b is inserted into the insertion hole 4f. The cover portion 4c is screwed to the circular ring 4b.
[0078] Note that, the internal rotation member 3 rotates while the bearing balls 3g and 3h held by the top surface and the back surface of the outer-peripheral projected portion 3f roll on the cover portion 4c and the side plate portion 4a, respectively. By means of this structure, it is possible to smoothly rotate the internal rotation member 3.
[0079] Furthermore, the external rotation member 4 includes five inner-peripheral projected portions 4d. The inner-peripheral projected portions 4d are formed integrally with the circular ring 4b so as to protrude toward the inner-peripheral side of the circular ring 4b and are arranged alternately with the outer-peripheral projected portions 3f of the internal rotation member 3. Specifically, a plurality of the inner-peripheral projected portions 4d and a plurality of the outer-peripheral projected portions 3f are arranged so that one outer-peripheral projected portion 3f is disposed between the inner-peripheral projected portions 4d adjacent to each other and one inner-peripheral projected portion 4d is disposed between the outer-peripheral projected portions 3f adjacent to each other in the rotational direction of the rotation transmission mechanism 1.
[0080] Moreover, a chain ring 5 is fixed to the outer-periphery of the back surface side of the circular ring 4b of the external rotation member 4.
(Elastically-Deformable Portion)
[0081] As shown in
[0082] The rotation transmission mechanism 1 is assembled in the following sequence. In particular, firstly, as shown in
(Contact Configuration of Elastically-Deformable Portion with Respect to Outer-Peripheral Projected Portion and Inner-Peripheral Projected Portion)
[0083] As shown in
[0084] As shown in
[0085] More particularly, the outer-peripheral projected portion 3f is formed so that the forward-movement surface 3ff (the surface directed in the rotational direction) has a shelving inclination relative to the opposite surface 31fb (the surface directed in the direction opposite to the rotational direction). Furthermore, a curved surface that continuously connects the forward-movement surface 3ff and the outer peripheral face of the internal rotation member main body 3a is formed at the boundary portion between the forward-movement surface 3ff (the surface directed in the rotational direction) and the internal rotation member main body 3a. As a result of adopting the foregoing configuration, the height of the outer-peripheral projected portion 3f (the distance from the outer peripheral face of the internal rotation member main body 3a to the outer end of the outer-peripheral projected portion 3f) can be lowered by making the surface area of the forward-movement surface 3ff of the outer-peripheral projected portion 3f (the surface directed in the rotational direction) larger, and it is possible to achieve downsizing of the rotation transmission mechanism 1. Moreover, since the length of the outer-peripheral projected portion 3f (the forward-movement surface 3ff) that compresses the elastically-deformable portion 6 increases in a direction from the outer peripheral face of the internal rotation member main body 3a toward the outer end of the outer-peripheral projected portion 3f, larger compression energy can be accumulated therein.
[0086] Additionally, by adjusting the thickness of the circular ring 4b, it is possible to adjust a centrifugal force when the rotation transmission mechanism 1 rotates, and therefore it is possible to adjust the inertial force of rotation.
[0087] The surface of the inner-peripheral projected portion 4d which faces the forward-movement surface 3ff of the outer-peripheral projected portion 3f (the surface directed in the rotational direction) is formed in a state of being depressed. For this reason, it is possible to increase the amount of the elastically-deformable portion 6 placed between the outer-peripheral projected portion 3f and the inner-peripheral projected portion 4d that is located at the position along the rotational direction from the outer-peripheral projected portion 3f when a bicycle moves forward (between the forward-movement surface 3ff and the inner-peripheral projected portion 4d). Consequently, it is possible to accumulate, the elastically-deformable portion 6, a sufficient amount of compression (elastic) energy to be used as a propulsive force. The volume of the inside space of the recess formed by being depressed is preferably 2 to 5% of the volume of the elastically-deformable portion 6. This is because, if the recess is excessively large, compression of the elastically-deformable portion 6 becomes insufficient.
(Usage Example of Rotation Transmission Mechanism)
[0088] Next, usage example of the rotation transmission mechanism 1 according to the embodiment will be described with reference to
[0089]
[0090] As shown in
[0091] Rotatable pedals (not shown in the figure) are provided at the ends of the crank arms 9a and 9b.
[0092] An action of the rotation transmission mechanism 1 attached to the crankshaft 2 of the bicycle as described above will be described with reference to
[0093] In
[0094] Subsequently, when the crankshaft 2 rotates and the outer-peripheral projected portion 3f comes close to the inner-peripheral projected portion 4d, the elastically-deformable portion 6 is compressed by being sandwiched between the outer-peripheral projected portion 3f (the forward-movement surface 3ff) and the inner-peripheral projected portion 4d, and part of input energy is accumulated in the elastically-deformable portion 6.
[0095] When the crankshaft 2 initially rotates (from
[0096] The elastically-deformable portion 6 elastically deformed (compressive deformation) restores when energy input from the pedals to the rotation transmission mechanism 1 is stopped or weakened, presses the inner-peripheral projected portion 4d as restoring energy, and causes the external rotation member 4 and the chain ring 5 to rotate in a traveling direction. That is, compression (elastic) energy of the elastically-deformable portion 6 is converted into rotational energy and utilized as a propulsive force for a bicycle.
[0097] Note that, in the embodiment, the case where the crank arms 9a and 9b are only fixed to both right and left ends of the crankshaft 2 is described as an example; however, the invention is not limited to the above-described configuration. For example, as shown in
[0098] Moreover, in the embodiment, the case where five outer-peripheral projected portions 3f and five inner-peripheral projected portions 4d are provided is described as an example; however, the invention is not limited to the above-described configuration. It is only necessary that the number of outer-peripheral projected portions 3f and the number of inner-peripheral projected portions 4d are each one or more. In order to transmit the force accumulated in the elastically-deformable portions 6 to them in the circumferential direction, it is preferable that the number of outer-peripheral projected portions 3f and the number of inner-peripheral projected portions 4d be greater than or equal to four. Furthermore, in order to sufficiently ensure the volume of the elastically-deformable portion 6, it is preferable that each of the numbers of the outer-peripheral projected portions 3f and the inner-peripheral projected portions 4d be less than or equal to eight.
[0099] Moreover, in the embodiment, the case where the outer-peripheral projected portions 3f are formed integrally with the internal rotation member main body 3a is described as an example; however, the invention is not limited to the above-described configuration. The outer-peripheral projected portions may be fixed to the internal rotation member main body.
[0100] Furthermore, in the embodiment, the case where the inner-peripheral projected portions 4d are formed integrally with the circular ring 4b is described as an example; however, the invention is not limited to the above-described configuration. The inner-peripheral projected portion may be fixed to the circular ring.
[0101] Moreover, in the embodiment, the case where the elastically-deformable portions 6 are made of synthetic rubber is described as an example; however, the invention is not limited to the above-described configuration.
[0102] It is only necessary that the elastically-deformable portion is elastically deformed (compressive deformation) when the internal rotation member 3 and the external rotation member 4 relatively rotate and that after the deformation, the elastically-deformable portion can transmit rotation between the internal rotation member 3 and the external rotation member 4. The shape, size, deformation amount, coefficient of elasticity, or the like of the elastically-deformable portion can be appropriately selected depending on a user's preference. As the elastically-deformable portion, not only synthetic rubber but also a gas or the like sealed between, for example, the outer-peripheral projected portion 3f and the inner-peripheral projected portion 4d can be used.
Application Example of First Embodiment
[0103] A space is partially formed in the elastically-deformable portion.
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[0105] The rotation transmission mechanism 1A shown in
[0106] Spaces 6a are partially formed in elastically-deformable portions 6A (elastically-deformable body) of a rotation transmission mechanism 1A.
[0107] In the example shown in
[0108] Note that, the space 6a is not limited to a through hole and may be formed in a hole shape, a recess shape, or the like, which is formed by partially cutting out the elastically-deformable portion 6A; in this case, air is likely to be confined in the inside thereof when compression, and air itself is easy to function as a medium to be elastically deformed.
[0109] Additionally, as seen in the direction in which the crankshaft 2 extends, the space 6a may be formed in an arbitrary shape such as an elliptical shape, a circular shape, or polygonal shape. That is, as long as its shape is a true circle as seen in the direction in which the crankshaft 2 extends, the elastically-deformable portion 6A is uniformly deformed even when being compressed in any directions, and therefore it is most preferable; however, it may be an elliptical shape, a polygonal shape, or the like. In this case, it is preferable that a portion be formed which is parallel to the surface at which the outer-peripheral projected portion 3f and the inner-peripheral projected portion 4d are in contact with the elastically-deformable portion. In this case, while a space is formed in a shape corresponding to the entire shape of the elastically-deformable portion 6A, it is possible to uniformly apply a compression force to the elastically-deformable portion 6A. Additionally, the number of spaces 6a is not only one but also two or more.
[0110] When the crankshaft 2 rotates (in the rotational direction RDa) from the state shown in
[0111] In the rotation transmission mechanism 1A according to the application example of the first embodiment, the partial space 6a is formed in the elastically-deformable portion 6A placed between the outer-peripheral projected portion 3f and the inner-peripheral projected portion 4d that is located at the position along the rotational direction from the outer-peripheral projected portion 3f when a bicycle moves forward (between the forward-movement surface 3ff and the inner-peripheral projected portion 4d). By applying a compressing force to the elastically-deformable portion 6A, compression (elastic) energy accumulated in the elastically-deformable portion 6A is converted into rotational energy and is utilized as, for example, a propulsive force for a bicycle or the like. By forming the partial space 6a in the elastically-deformable portion 6A, it is possible to compress the elastically-deformable portion by a further small force, and it is possible to reduce the weight of the elastically-deformable portion 6A. Additionally, for example, as the elastically-deformable portion 6A is in a tightly sealed state or in a substantially tightly sealed by sandwiching both ends of the elastically-deformable portion 6A in the axial direction of the rotation transmission mechanism 1A by the side plate portion 4a, the cover portion 4c, or the like, even where the elastically-deformable portion 6A is compressed, the air itself is compressed without removing air in the partial space 6a from the inside of the rotation transmission mechanism 1A, and an elastic force of the elastically-deformable portion 6A can be maintained. Furthermore, for example, by changing the shape or the size of the partial space 6a, it is possible to adjust a force for compressing the elastically-deformable portion 6A. Accordingly, in the case where the rotation transmission mechanism 1A is used for, for example, a bicycle or the like, it is possible to significantly reduce a load on a human body. As a result, it is possible to achieve a bicycle or the like providing more excellent usability than before.
[0112] Furthermore, in the embodiment or the application example, the rotation transmission mechanism 1 used in a bicycle is described as an example; however, the rotation transmission mechanism according to the invention is not limited to the above-described intended use. The rotation transmission mechanism according to the embodiment of the invention is applicable to a general mechanism having a wheel, for example, is applicable to not only a mechanism having a wheel such as a unicycle used for civil engineering, a wheelchair, a rickshaw, or a rear car but also a robot, a power generator, or the like, and it is possible to obtain the same action and effect as those of the above.
Second Embodiment
(Configuration of Rotation Transmission Mechanism)
[0113] Next, a configuration of a rotation transmission mechanism according to a second embodiment of the invention will be described with reference to
[0114]
[0115] In
[0116] The rotation transmission mechanism 12 according to the embodiment shown in
[0117] As shown in
[0118] Moreover, the internal rotation member 3 includes five outer-peripheral projected portions 3f that are formed integrally with the internal rotation member main body 3a and protrude from the outer-periphery of the internal rotation member main body 3a to the outside. Bearing balls 3g and 3h are rotatably held by the top surface and the back surface of the outer-peripheral projected portions 3f, respectively (refer to
(Usage Example of Rotation Transmission Mechanism)
[0119] Next, usage example of the rotation transmission mechanism 12 according to the embodiment will be described with reference to
[0120]
[0121] The rotation transmission mechanism 12 according to the embodiment is attached to a crankshaft of the electric assist bicycle and used therefor.
[0122] As shown in
[0123] Rotatable pedals (not shown in the figure) are provided at the ends of the crank arms 15a and 15b.
[0124] A torque sensor is disposed at the position close to the crankshaft 14 in the motor driving unit 13, and the torque sensor can detect human driving power due to a leg force which is input to the motor driving unit 13 from the pedal. Therefore, the motor is driven in accordance with the detection result of the torque sensor, and it is possible to assist rotation of the crankshaft 14 (auxiliary driving power).
[0125] The action of the rotation transmission mechanism 12 attached to the crankshaft 14 of the electric assist bicycle as described above is substantially the same as that of the case of the aforementioned first embodiment. However, unlike the case of the above-mentioned first embodiment, the human driving power due to a leg force which is input to the motor driving unit 13 from the pedal is detected by the torque sensor, and auxiliary driving power (assist force) of the motor corresponding to the human driving power is applied. Consequently, it is possible to easily ride even steep slopes. Accordingly, as the rotation transmission mechanism according to the invention is attached to and used for the crankshaft of the electric assist bicycle as described above, it is possible to significantly relieve the rider's fatigue.
Third Embodiment
(Configuration of Rotation Transmission Mechanism)
[0126] Next, a configuration of the rotation transmission mechanism according to a third embodiment of the invention will be described with reference to
[0127]
[0128] In
[0129] As shown in
(Internal Rotation Member)
[0130] The internal rotation member 18 includes: a disk-shaped internal rotation member main body 18a; a cylindrical projected portion 18b formed integrally with an outer periphery of a top surface of the internal rotation member main body 18a; a cylindrical projected portion 18c formed integrally with an outer periphery of a back surface of the internal rotation member main body 18a; and a crankshaft insertion hole 18d formed so as to penetrate through the internal rotation member main body 18a. Here, the back surface side the crankshaft insertion hole 18d has a spline hole 18e.
[0131] Additionally, the internal rotation member 18 includes six outer-peripheral projected portions 18f that are formed integrally with the internal rotation member main body 18a and protrude from the outer-periphery of the internal rotation member main body 18a to the outside. Bearing balls 18g and 18h are rotatably held by the top surface and the back surface of the outer-peripheral projected portions 18f, respectively. In the radial direction of the internal rotation member 18 (in the centrifugal direction from the crankshaft as a center), the balls 18g and 18h are located at the position at 45 to 65% with respect to the protrusion amount (length) of the outer-peripheral projected portion 18f, preferably, at the position at 58 to 62%. In other words, where the distance from the outer peripheral face of the internal rotation member main body 18a to the outer end of the outer-peripheral projected portion 18f in the radial direction of the internal rotation member 18 is 100%, the balls 18g and 18h are provided at the position at 45 to 65%, preferably, 58 to 62% far from the outer peripheral face of the internal rotation member main body 18a.
[0132] As shown in
(External Rotation Member)
[0133] The external rotation member 19 includes a side plate portion 19a, a circular ring 19b, and a cover portion 19c. The side plate portion 19a is located at the side portion of the outer-peripheral projected portion 18f of the internal rotation member 18 and is rotatable relative to the projected portion 18c of the internal rotation member 18. The projected portion 18c is inserted into the insertion hole 19e. The circular ring 19b is screwed to the outer periphery of the side plate portion 19a at the outside of the outer-peripheral projected portions 18f of the internal rotation member 18. The cover portion 19c is rotatable relative to the projected portion 18b in a state of being disposed so as to face the side plate portion 19a. The projected portion 18b is inserted into the cover portion 19c.
[0134] Note that, the internal rotation member 18 rotates while the bearing balls 18g and 18h held by the top surface and the back surface of the outer-peripheral projected portion 18f roll on the cover portion 19c and the side plate portion 19a, respectively. By means of this structure, it is possible to smoothly rotate the internal rotation member 18.
[0135] Furthermore, the external rotation member 19 includes six inner-peripheral projected portions 19d. The inner-peripheral projected portions 19d are formed integrally with the circular ring 19b so as to protrude toward the inner-peripheral side of the circular ring 19b and are arranged alternately with the outer-peripheral projected portions 18f of the internal rotation member 18. Specifically, a plurality of the inner-peripheral projected portions 19d and a plurality of the outer-peripheral projected portions 18f are arranged so that one outer-peripheral projected portion 18f is disposed between the inner-peripheral projected portions 19d adjacent to each other and one inner-peripheral projected portion 19d is disposed between the outer-peripheral projected portions 18f adjacent to each other in the rotational direction of the rotation transmission mechanism 17.
[0136] The side plate portion 19a and the cover portion 19c are screwed to the inner-peripheral projected portion 19d.
[0137] Moreover, a chain ring 20 is fixed to the outer-periphery of the back surface side of the circular ring 19b of the external rotation member 19.
(Elastically-Deformable Portion)
[0138] As shown in
[0139] Furthermore, as shown in
(Contact Configuration of Elastically-Deformable Portion with Respect to Outer-Peripheral Projected Portion and Inner-Peripheral Projected Portion)
[0140] As shown in
[0141] As shown in
[0142] More particularly, the outer-peripheral projected portion 18f is formed so that the forward-movement surface 18ff (the surface directed in the rotational direction) has a shelving inclination relative to the opposite surface 18fb (the surface directed in the direction opposite to the rotational direction). Furthermore, a curved surface is formed at the boundary portion between the forward-movement surface 18ff (the surface directed in the rotational direction) and the internal rotation member main body 18a. As a result of adopting the foregoing configuration, the height of the outer-peripheral projected portion 18f (the distance from the outer peripheral face of the internal rotation member main body 18a to the outer end of the outer-peripheral projected portion 180 can be lowered by making the surface area of the forward-movement surface 18ff of the outer-peripheral projected portion 18f (the surface directed in the rotational direction) larger, and it is possible to achieve downsizing of the rotation transmission mechanism 17. Moreover, since a length of the outer-peripheral projected portion 18f (the forward-movement surface 18ff) that compresses the elastically-deformable portion 21 increases in a direction from the outer peripheral face of the internal rotation member main body 18a toward the outer end of the outer-peripheral projected portion 18f, larger compression energy can be accumulated therein.
[0143] The surface of the inner-peripheral projected portion 19d which faces the forward-movement surface 18ff of the outer-peripheral projected portion 18f (the surface directed in the rotational direction) is formed in a state of being depressed. For this reason, it is possible to increase the amount of the elastically-deformable portion 21 placed between the outer-peripheral projected portion 18f and the inner-peripheral projected portion 19d that is located at the position along the rotational direction from the outer-peripheral projected portion 18f when a bicycle moves forward (between the forward-movement surface 18ff and the inner-peripheral projected portion 19d). Consequently, it is possible to accumulate, the elastically-deformable portion 21, a sufficient amount of compression (elastic) energy to be used as a propulsive force. The volume of the inside space of the recess formed by being depressed is preferably 2 to 5% of the volume of the elastically-deformable portion 21. This is because, if the recess is excessively large, compression of the elastically-deformable portion 21 becomes insufficient.
(Usage Example of Rotation Transmission Mechanism)
[0144] Next, usage example of the rotation transmission mechanism 17 according to the embodiment will be described with reference to
[0145]
[0146]
[0147]
[0148] The rotation transmission mechanism 17 according to the embodiment is attached to a crankshaft of the electric assist bicycle and used therefor.
[0149] As shown in
[0150] Rotatable pedals (not shown in the figure) are provided at the ends of the crank arms 15a and 15b.
[0151] A torque sensor is disposed at the position close to the crankshaft 14 in the motor driving unit 13, and the torque sensor can detect human driving power due to a leg force which is input to the motor driving unit 13 from the pedal. Therefore, the motor is driven in accordance with the detection result of the torque sensor, and it is possible to assist rotation of the crankshaft 14 (auxiliary driving power).
[0152] An action of the rotation transmission mechanism 17 attached to the crankshaft 14 of the electric assist bicycle as described above will be described with reference to
[0153] In
[0154] Subsequently, when the crankshaft 14 rotates and the outer-peripheral projected portion 18f comes close to the inner-peripheral projected portion 19d, the elastically-deformable portion 21 is compressed by being sandwiched between the outer-peripheral projected portion 18f (the forward-movement surface 18ff) and the inner-peripheral projected portion 19d, and part of input energy is accumulated in the elastically-deformable portion 21.
[0155] When the crankshaft 14 initially rotates (from
[0156] The elastically-deformable portion 21 elastically deformed (compressive deformation) restores when energy input from the pedals to the rotation transmission mechanism 17 is stopped or weakened, presses the inner-peripheral projected portion 19d as restoring energy, and causes the external rotation member 19 and the chain ring 20 to rotate in a traveling direction. That is, compression (elastic) energy of the elastically-deformable portion 21 is converted into rotational energy and utilized as a propulsive force for an electric assist bicycle.
[0157] Furthermore, the human driving power due to a leg force which is input to the motor driving unit 13 from the pedal is detected by the torque sensor, and auxiliary driving power (assist force) of the motor corresponding to the human driving power is applied. Consequently, it is possible to easily ride even steep slopes.
[0158] As described above, as the rotation transmission mechanism according to the invention is attached to and used for the crankshaft of the electric assist bicycle as described above, it is possible to significantly relieve the rider's fatigue.
[0159] Note that, in the embodiment, the case where six outer-peripheral projected portions 18f and six inner-peripheral projected portions 19d are provided is described as an example; however, the invention is not limited to the above-described configuration. It is only necessary that the number of outer-peripheral projected portions 18f and the number of inner-peripheral projected portions 19d are each one or more. In order to transmit the force accumulated in the elastically-deformable portions 21 to them in the circumferential direction, it is preferable that the number of outer-peripheral projected portions 18f and the number of inner-peripheral projected portions 19d be greater than or equal to four. Furthermore, in order to sufficiently ensure the volume of the elastically-deformable portion 21, it is preferable that each of the numbers of the outer-peripheral projected portions 18f and the inner-peripheral projected portions 19d be less than or equal to eight.
[0160] Moreover, in the embodiment, the case where the outer-peripheral projected portions 18f are formed integrally with the internal rotation member main body 18a is described as an example; however, the invention is not limited to the above-described configuration. The outer-peripheral projected portions may be fixed to the internal rotation member main body.
[0161] Furthermore, in the embodiment, the case where the inner-peripheral projected portions 19d are formed integrally with the circular ring 19b is described as an example; however, the invention is not limited to the above-described configuration. The inner-peripheral projected portion may be fixed to the circular ring.
[0162] Moreover, in the embodiment, the case where the elastically-deformable portion is the elastically-deformable portions 21 made of synthetic rubber is described as an example; however, the invention is not limited to the above-described configuration.
[0163] It is only necessary that the elastically-deformable portion is elastically deformed (compressive deformation) when the internal rotation member 18 and the external rotation member 19 relatively rotate and that after the deformation, the elastically-deformable portion can transmit rotation between the internal rotation member 18 and the external rotation member 19. Deformation amount, coefficient of elasticity, or the like of the elastically-deformable portion can be appropriately selected depending on a user's preference. As the elastically-deformable portion, not only synthetic rubber but also a gas or the like sealed between, for example, the outer-peripheral projected portion 18f and the inner-peripheral projected portion 19d can be used.
[0164] Furthermore, in the embodiment, the rotation transmission mechanism 17 used in an electric assist bicycle is described as an example; however, the rotation transmission mechanism according to the invention is not limited to the above-described intended use. The rotation transmission mechanism according to the embodiment of the invention is also applicable to a mechanism having a wheel such as a general bicycle, a unicycle used for civil engineering, a wheelchair, a rickshaw, a rear car, or the like, and it is possible to obtain the same action and effect as those of the above.
Fourth Embodiment
(Configuration of Rotation Transmission Mechanism)
[0165] Next, a configuration of a rotation transmission mechanism according to a fourth embodiment of the invention will be described with reference to
[0166]
[0167] As shown in
[0168] Additionally, the internal rotation member 23 includes five outer-peripheral projected portions 23f that are formed integrally with the internal rotation member main body 23a and protrude from the outer-periphery of the internal rotation member main body 23a to the outside. Bearing balls (not shown in the figure) are rotatably held by the top surface and the back surface of the outer-peripheral projected portions 23f, respectively.
[0169] Similar to the aforementioned outer-peripheral projected portion, The outer-peripheral projected portion 23f has a forward-movement surface and an opposite surface.
[0170] Particularly, the outer-peripheral projected portion 23f is formed so that the forward-movement surface (the surface directed in the rotational direction) has a shelving inclination relative to the opposite surface (the surface directed in the direction opposite to the rotational direction). Furthermore, a curved surface is formed at the boundary portion between the forward-movement surface (the surface directed in the rotational direction) and the internal rotation member main body 23a.
[0171] The external rotation member 24 includes a side plate portion 24a, a circular ring 24b, and a cover portion (not shown in the figure). The side plate portion 24a is located at the side portion of the outer-peripheral projected portion 23f of the internal rotation member 23 and is rotatable relative to the projected portion 23c of the internal rotation member 23. The projected portion 23c is inserted into the side plate portion 24a. The circular ring 24b is screwed to the outer periphery of the side plate portion 24a at the outside of the outer-peripheral projected portions 23f of the internal rotation member 23. The cover portion is rotatable relative to the projected portion 23b in a state of being disposed so as to face the side plate portion 24a. The projected portion 23b is inserted into the cover portion.
[0172] Note that, the internal rotation member 23 rotates while the bearing balls held by the top surface and the back surface of the outer-peripheral projected portion 23f roll on the cover portion and the side plate portion 24a, respectively. By means of this structure, it is possible to smoothly rotate the internal rotation member 23.
[0173] Furthermore, the external rotation member 24 includes five inner-peripheral projected portions 24d. The inner-peripheral projected portions 24d are formed integrally with the circular ring 24b so as to protrude toward the inner-peripheral side of the circular ring 24b and are arranged alternately with the outer-peripheral projected portions 23f of the internal rotation member 23. Specifically, a plurality of the inner-peripheral projected portions 24d and a plurality of the outer-peripheral projected portions 23f are arranged so that one outer-peripheral projected portion 23f is disposed between the inner-peripheral projected portions 24d adjacent to each other and one inner-peripheral projected portion 24d is disposed between the outer-peripheral projected portions 23f adjacent to each other in the rotational direction of the rotation transmission mechanism 22.
[0174] The side plate portion 24a and the cover portion are screwed to the inner-peripheral projected portion 24d.
[0175] Moreover, a chain ring 25 is fixed to the outer-periphery of the back surface side of the circular ring 24b of the external rotation member 24.
[0176] An electromagnet A is attached to the outer-peripheral projected portion 23f, and a permanent magnet B is attached to the inner-peripheral projected portion 24d that is located at the position along the rotational direction from the outer-peripheral projected portion 23f when a bicycle moves forward.
[0177] The permanent magnet B is attached to the inner-peripheral projected portion 24d so that a magnetic pole of the portion thereof facing the electromagnet A is south polarity.
[0178] The electromagnet A is configured so that a magnetic pole of the portion thereof facing the permanent magnet B can be switched to north polarity or south polarity. The switching of magnetic pole can be realized by, for example, changing the direction of the electrical current flowing to the electromagnet A. Additionally, the switching of magnetic pole is carried out at, for example, the timing when rotation of the crankshaft is stopped, and a determination whether or not rotation of the crankshaft is stopped can be carried out by, for example, use of a torque sensor built in a motor driving unit of an electric assist bicycle.
(Action of Rotation Transmission Mechanism)
[0179] Next, the rotation transmission mechanism 22 according to the embodiment will be described with reference to
[0180]
[0181] As shown in
[0182] When a rider stops stepping the pedals provided at ends of the crank arms, the rotation of the crankshaft is stopped, and the torque sensor detects stop of rotation. Subsequently, a signal is transmitted from the torque sensor to a current controller, the direction of the electrical current flowing in the electromagnet A is changed by the current controller, a magnetic pole of the portion of the electromagnet A which faces the permanent magnet B is switched from north polarity to south polarity (refer to
[0183] When the rotation of the crankshaft is stopped, the torque sensor detects the stop of rotation. Subsequently, a signal is transmitted from the torque sensor to a current controller, the direction of the electrical current flowing in the electromagnet A is changed by the current controller, a magnetic pole of the portion of the electromagnet A which faces the permanent magnet B is switched from south polarity to north polarity (refer to
[0184] When the rotation of the crankshaft is stopped, the torque sensor detects the stop of rotation. Subsequently, a signal is transmitted from the torque sensor to a current controller, the direction of the electrical current flowing in the electromagnet A is changed by the current controller, a magnetic pole of the portion of the electromagnet A which faces the permanent magnet B is switched from north polarity to south polarity (refer to
[0185] The actions described above are repeated, the crankshaft 24 and the chain ring 25 rotate as being a substantially integrated body. Torque is transmitted to a sprocket provided at the rear wheel side of a bicycle via a chain (not shown in the figure) provided on the chain ring 25 in a tensioned state.
[0186] Note that, in the embodiment, the case where the electromagnet A is attached to the outer-peripheral projected portion 23f and where the permanent magnet B is attached to the inner-peripheral projected portion 24d that is located at the position along the rotational direction from the outer-peripheral projected portion 23f when a bicycle moves forward is described as an example; however, the invention is not limited to the above-described configuration. A permanent magnet may be attached to the outer-peripheral projected portion 23f and an electromagnet may be attached to the inner-peripheral projected portion 24d that is located at the position along the rotational direction from the outer-peripheral projected portion 23f when a bicycle moves forward. Moreover, an electromagnet may be attached to both the outer-peripheral projected portion 23f and the inner-peripheral projected portion 24d that is located at the position along the rotational direction from the outer-peripheral projected portion 23f when a bicycle moves forward.
[0187] Additionally, in the embodiment, the case where five outer-peripheral projected portions 23f and five inner-peripheral projected portions 24d are provided is described as an example; however, the invention is not limited to the above-described configuration. It is only necessary that the number of outer-peripheral projected portions 23f and the number of inner-peripheral projected portions 24d are each one or more.
[0188] Furthermore, in the embodiment, the case where the outer-peripheral projected portions 23f are formed integrally with the internal rotation member main body 23a is described as an example; however, the invention is not limited to the above-described configuration. The outer-peripheral projected portion may be fixed to the internal rotation member main body.
[0189] In addition, in the embodiment, the case where the inner-peripheral projected portions 24d are formed integrally with the circular ring 24b is described as an example; however, the invention is not limited to the above-described configuration. The inner-peripheral projected portion may be fixed to the circular ring.
[0190] Furthermore, even in the embodiment, similar to the above-mentioned first to fourth embodiments, as shown in
[0191] Moreover, by attaching an elastic member 27 made of elastomer or the like to the surface directed in the direction opposite to the rotational direction of the outer-peripheral projected portion 23f, it may provide a damping effect. The aforementioned the space 6a may be provided in the elastic member 27.
Fifth Embodiment
[0192] Next, a configuration of an elastically-deformable portion (elastically-deformable body) according to a fifth embodiment of the invention will be described with reference to
[0193] The elastically-deformable portion described below is a modified example of the above-mentioned elastically-deformable portions 6, 6A, 21, and 26.
[0194] As shown in
[0195] On each of the upper surface 31U and the lower surface 31L, the four protruding portions 31T are arranged at even intervals, that is, the pitch angle at which the four protruding portions 31T are arranged is 90 degrees.
[0196] Note that, in the embodiment, an example where the protruding portions 31T are formed on both the upper surface 31U and the lower surface 31L is described; however, it is only necessary that protruding portions 31T are provided on at least one of the upper surface 31U and the lower surface 31L. For example, a structure in which the protruding portions 31T are provided only on the upper surface 31U or a structure in which the protruding portions 31T are provided only on the lower surface 31L may be adopted.
[0197] A through hole 31H (space) that penetrates through the main body 31B is provided at the center of the main body 31B, that is, the main body 31B is formed in a ring shape. In the case where the elastically-deformable portion 31 is incorporated into a rotation transmission mechanism, the elastically-deformable portion 31 is held between the cover portion 4c (19c) and the side plate portion 4a (19a) and is surrounded by the circular ring 4b (19b). Furthermore, the elastically-deformable portion 31 is sandwiched between the forward-movement surface 3ff (18ff) of the outer-peripheral projected portion 3f (18f) and the inner-peripheral projected portion 4d (19d).
[0198] Note that, in the embodiment, a through hole formed in an elastically-deformable portion is described as an example of a space; however, a structure in which a recess is formed at the center of the elastically-deformable portion may be adopted instead of the through hole. In this case, a recess may be formed on one surface of the upper surface 31U and the lower surface 31L, and a recess may be formed on both the upper surface 31U and the lower surface 31L.
[0199] As shown in
[0200] As shown in
[0201] More particularly, each of the protruding portions 31T has an inner-inclined surface 32 and an outer-inclined surface 33 which correspond to two equilateral sides of the isosceles triangle. The inner-inclined surface 32 is a surface extending so as to rise from the through hole 31H toward the top portion 31P. The outer-inclined surface 33 is a surface extending so as to lower from the top portion 31P toward the outside of the elastically-deformable portion 31.
[0202] Furthermore, each of the protruding portions 31T includes two inclined-side surfaces 34 which serve as surfaces different from the inner-inclined surface 32 and the outer-inclined surface 33. On the protruding portion 31T formed on the upper surface 31U, the inclined-side surface 34 is a surface extending from the upper surface 31U toward the top portion 31P. On the protruding portion 31T formed on the lower surface 31L, the inclined-side surface 34 is a surface extending from the lower surface 31L toward the top portion 31P.
[0203] The main body 31B has a center region 31BC located at the center in the thickness direction of the elastically-deformable portion 31, a upper region 31BU having the upper surface 31U, and a lower region 31BL having the lower surface 31L. On the side surface of the elastically-deformable portion 31, each of the upper region 31BU and the lower region 31BL has an inclined surface 31I inclined with respect to the side surface of the center region 31BC. Particularly, the center region 31BC, the upper region 31BU, and the lower region 31BL, which constitute the main body 31B are not separate bodies but are integrally formed into one body.
[0204] Regarding the size of the elastically-deformable portion 31, an outer diameter D1 of the elastically-deformable portion 31, that is, an outer diameter D1 of the center region 31BC is approximately 21 mm. In addition, a diameter of the through hole 31H is approximately 7 mm. A thickness between the upper surface 31U and the lower surface 31L is approximately 7 mm. A length between the top portion 31P of the protruding portion 31T formed on the upper surface 31U and the top portion 31P of the protruding portion 31T formed on the lower surface 31L is approximately 8 mm. The inclination angle 1 of the inclined surface 31I with respect to the side surface of the center region 31BC is approximately 23 degrees.
[0205] As a material of the elastically-deformable portion 31, not only an elastic member such as synthetic rubber but also elastomer can be used as well as the others and a known elastic material.
[0206] The elastically-deformable portion 31 is applicable to the rotation transmission mechanism instead of the aforementioned elastically-deformable portions 6, 6A, 21, and 26. Note that, in the case where the elastically-deformable portion 31 according to the embodiment is applied to the rotation transmission mechanisms 1 and 17, it is necessary to match the number of elastically-deformable portions 31 according to the embodiment to the number of outer-peripheral projected portions 3f and 18f and the number of inner-peripheral projected portions 4d and 19d.
(Attachment Structure)
[0207] The elastically-deformable portion 31 is held between the side plate portion (4a, 19a) serving as an internal rotator and the cover portion (4c, 19c) serving as an external rotator and is sandwiched between the outer-peripheral projected portion (3f, 18f) of the internal rotation member (3, 18) and the inner-peripheral projected portion (4d, 19d). Specifically, as described above embodiment, it is sandwiched between the forward-movement surface of the outer-peripheral projected portion and the inner-peripheral projected portion.
[0208] When a bicycle moves forward, that is, the rotation transmission mechanism rotates in the rotational direction (the aforementioned reference letters RDa and RDb), the internal rotator and the external rotator relatively rotate, the elastically-deformable portion 31 is elastically deformed (compressive deformation). Subsequently, the elastically-deformable portion 31 rotates while being compressed, and in accordance with this, the entire chain ring rotates. Part of energy is input to the rotation transmission mechanism due to pedaling by a rider can be effectively power-accumulated in the elastically-deformable portion 31.
[0209] Additionally, in the case where the elastically-deformable portion 31 is compressed, in the phase of changing the shape of the elastically-deformable portion 31 so that the through hole 31H formed in the elastically-deformable portion 31 is squashed and in the phase of entirely compressing the elastically-deformable portion 31 while maintaining the shape of the pressed elastically-deformable portion 31, that is, in two phases of compression states, the elastically-deformable portion 31 is compressed. Accordingly, two types of compression ratio (compression state, compression shape) can be obtained by one elastic body.
[0210] That is, the elastically-deformable portion 31 is compressed in the embodiment, firstly, a compressed shape is obtained such that the through hole 31H is squashed, thereafter, in a state where the space of the through hole 31H of the elastically-deformable portion 31 is absent, a compressed shape is obtained such that the entirety of the elastically-deformable portion 31 is squashed. In other words, before the through hole 31H is squashed, compression is carried out in a state where a degree of hardness of the elastically-deformable portion 31 in the entire shape thereof is low (soft). After the through hole 31H is squashed, compression is carried out in a state where a degree of hardness of the elastically-deformable portion 31 in the entire shape thereof is high (hard).
[0211] Moreover, as shown in
[0212] The protruding portion 31T of the elastically-deformable portion 31 has an isosceles triangular shape in cross-sectional view and has the inner-inclined surface 32, the outer-inclined surface 33, and the inclined-side surface 34. As the protruding portion 31T has the above-described shape, the elastically-deformable portion 31 is prevented from being distorted in a radiation direction (radial-outer direction, the direction from the through hole 31H toward the outer periphery of the elastically-deformable portion 31) of the elastically-deformable portion 31, and the flat plate shape of the elastically-deformable portion 31 can be maintained while sufficiently power-accumulating energy is input to the rotation transmission mechanism.
[0213] Note that, in the aforementioned embodiment, isosceles triangle is adopted as the cross-sectional shape of the protruding portion 31T; however, other shapes may be adopted. For example, a circular shape or an elliptical shape may be adopted instead of the isosceles triangle. However, in the case of adopting a circular shape or an elliptical shape, the cost of manufacturing a die of the elastically-deformable portion having protruding portions increases. As the isosceles triangle is adopted as the cross-sectional shape of the protruding portion 31T, it is possible to reduce the cost of manufacturing a die of the elastically-deformable portion.
[0214] Furthermore, since the configuration in which the entire elastically-deformable portion 31 is compressed and the entire chain ring rotates is adopted, when the elastically-deformable portion 31 is compressed, a stress is concentrated in a portion having a low strength, and the shape of the elastically-deformable portion 31 may be locally changed. In contrast, each of the protruding portions 31T has a shape which radially expands, that is, a substantially fan shape. Accordingly, it is possible to increase the width of the protruding portion 31T (the length of the outside portion of the protruding portion 31T in a circumferential direction) at the outer-peripheral portion which easily and largely changes in shape, and it is possible to reduce the width of the protruding portion 31T at the inside portion (the position close to the crankshaft) which is less likely to change in shape. As a result, it is possible to entirely deform the elastically-deformable portion 31 in a well-balanced manner, and it is possible to sufficiently power-accumulate energy by elastic deformation.
[0215] The preferred embodiments of the present invention have been described above. However, it should be noted that these embodiments are merely examples of the present invention and do not limit the present invention. Additions, omissions, substitutions, and other modifications can be made within a range not departing from the scope of the present invention. Accordingly, the present invention is not limited to the above description and is only limited by the attached Claims.