Composition capable of reducing CO and NOx emissions, preparation method therefor and use thereof, and fluid catalytic cracking method
11529612 · 2022-12-20
Assignee
- CHINA PETROLEUM & CHEMICAL CORPORATION (Beijing, CN)
- Research Institute Of Petroleum Processing, Sinopec (Beijing, CN)
Inventors
- Haitao Song (Beijing, CN)
- Qiuqiao Jiang (Beijing, CN)
- Huiping Tian (Beijing, CN)
- Wei Lin (Beijing, CN)
- Peng WANG (Beijing, CN)
- Yan Sun (Beijing, CN)
- Xue Yang (Beijing, CN)
- Jiushun Zhang (Beijing, CN)
- Zhijian Da (Beijing, CN)
Cpc classification
B01J2523/00
PERFORMING OPERATIONS; TRANSPORTING
C10G11/00
CHEMISTRY; METALLURGY
B01J2523/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/088
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0045
PERFORMING OPERATIONS; TRANSPORTING
B01J23/78
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0009
PERFORMING OPERATIONS; TRANSPORTING
B01J23/002
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J6/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to the field of catalytic cracking, and discloses a composition capable of reducing CO and NOx emissions, the preparation method and use thereof, and a fluidized catalytic cracking method. The inventive composition capable of reducing CO and NOx emissions comprises an inorganic oxide carrier, and a first metal element, optionally a second metal element, optionally a third metal element and optionally a fourth metal element supported on the inorganic oxide carrier, wherein the first metal element includes Fe and Co, and wherein the weight ratio of Fe to Co is 1:(0.1-10) on an oxide basis. The inventive composition has better hydrothermal stability and higher activity of reducing CO and NOx emissions in the flue gas from the regeneration.
Claims
1. A composition capable of reducing CO and NOx emissions, comprising: an inorganic oxide carrier; a first metal element supported on the inorganic oxide carrier; and a second metal element supported on the inorganic oxide carrier, wherein the first metal element is a mixture of metals selected from the group consisting of non-noble metal elements in Group VIII, wherein the first metal element includes Fe and Co at a weight ratio of Fe to Co of 1: (0.1-10) on an oxide basis, wherein the second metal element is at least one selected from the group consisting of metals of Group IA and/or Group IIA, and wherein, based on a total weight of the composition, the inorganic oxide carrier is in an amount of 10-90% by weight, and on an oxide basis, the first metal element is in an amount of 0.5-50% by weight and the second metal element is in an amount of 0.5-20% by weight, wherein at least part of Fe in the composition is in a form of iron carbide and elemental iron, and wherein at least part of Co in the composition is in a form of cobalt mono-oxide and elemental cobalt.
2. The composition according to claim 1, wherein the composition further comprises a third metal element supported on the inorganic oxide carrier, wherein the third metal is at least one selected from the group consisting of the non-noble metal elements of Groups IB to VIIB, and wherein, based on the total weight of the composition, the third metal element is in an amount of 0.5-20% by weight on an oxide basis.
3. The composition according to claim 2, wherein the composition further comprises a fourth metal element supported on the inorganic oxide carrier, wherein the fourth metal element is at least one selected from the group consisting of noble metal elements, and wherein, based on the total weight of the composition, the fourth metal element is in an amount of 0.001-0.15% by weight on an element basis.
4. The composition according to claim 1, wherein the composition comprises the inorganic oxide carrier, and the first metal element, the second metal element, a third metal element, and a fourth metal element supported on the inorganic oxide carrier, and wherein, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, the second metal element is in an amount of 1-20% by weight, the third metal element is in an amount of 1-10% by weight, and on an element basis, the fourth metal element is in an amount of 0.005-0.1% by weight.
5. The composition according to claim 1, wherein the weight ratio of Fe to Co is 1: (0.3-3) on an oxide basis.
6. The composition according to claim 1, wherein the inorganic oxide carrier is at least one selected from the group consisting of alumina, silica-alumina, zeolite, spinel, kaolin, diatomite, perlite, and perovskite.
7. The composition according to claim 3, wherein the second metal element is at least one selected from the group consisting of Na, K, Mg, and Ca; the third metal element is at least one selected from the group consisting of Cu, Zn, Ti, Zr, V, Cr, Mo, W, Mn, and rare earth elements; and the fourth metal element is at least one selected from the group consisting of Pt, Jr, Pd, Ru, and Rh.
8. A method of treating a flue gas, comprising contacting the composition of claim 1 with the flue gas, whereby reducing CO and NOx in the flue gas.
9. The method of claim 8, wherein the flue gas comprises emission from regenerating a spent catalyst in a catalytic cracking process.
10. A fluidized catalytic cracking method, comprising: contacting and reacting a hydrocarbon oil with a catalyst, and regenerating a spent catalyst, wherein the catalyst comprises a catalytic cracking catalyst and a composition of claim 1.
11. The fluidized catalytic cracking method according to claim 10, wherein the composition is in an amount of 0.05-5% by weight, based on the total weight of the catalyst.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings are included to provide a further understanding of the invention and are a part of this specification, which, together with the following detail description of the technology, illustrate embodiments of the invention but not intend to limit the scope thereof. In the drawings,
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DETAIL DESCRIPTION
(7) It should be understood that the endpoints and any values in the ranges disclosed herein are not limited to the precise range or value, but to encompass values close to those ranges or values. For ranges of values, it is possible to combine between the endpoints of each of the ranges, between the endpoints of each of the ranges and the individual points, and between the individual points to give one or more new ranges of values as if these ranges of values are specifically disclosed herein.
(8) The invention provides a composition capable of reducing CO and NOx emissions, consisting of an inorganic oxide carrier, and Fe and Co supported on the inorganic oxide carrier, wherein the weight ratio of Fe to Co is 1:(0.1-10) on an oxide basis. In one variant, the invention provides a composition capable of reducing CO and NOx emissions, comprising: an inorganic oxide carrier, and a first metal element and a second metal element supported on the inorganic oxide carrier, wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the weight ratio of Fe to Co is 1:(0.1-10) on an oxide basis, and wherein the second metal is at least one selected from the group consisting of the metal elements of the Group IA and/or IIA. In one variant, the invention provides a composition capable of reducing CO and NOx emissions, comprising: an inorganic oxide carrier, and a first metal element and a third metal element supported on the inorganic oxide carrier, wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the weight ratio of Fe to Co is 1:(0.1-10) on an oxide basis, and wherein the third metal is at least one selected from the group consisting of the non-noble metal elements of the Groups IB to VIIB. In one variant, the invention provides a composition capable of reducing CO and NOx emissions, comprising: an inorganic oxide carrier, and a first metal element and a fourth metal element supported on the inorganic oxide carrier, wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the weight ratio of Fe to Co is 1:(0.05-20) on an oxide basis, and wherein the fourth metal is at least one selected from the group consisting of the noble metal elements. In one variant, the invention provides a composition capable of reducing CO and NOx emissions, comprising: an inorganic oxide carrier, and a first metal element, a second metal element and a third metal element supported on the inorganic oxide carrier, wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the weight ratio of Fe to Co is 1:(0.05-20) on an oxide basis, wherein the second metal is at least one selected from the group consisting of the metal elements of the Group IA and/or IIA, and wherein the third metal is at least one selected from the group consisting of the non-noble metal elements of the Groups IB to VIIB. In one variant, the invention provides a composition capable of reducing CO and NOx emissions, comprising: an inorganic oxide carrier, and a first metal element, a second metal element and a fourth metal element supported on the inorganic oxide carrier, wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the weight ratio of Fe to Co is 1:(0.05-20) on an oxide basis, wherein the second metal is at least one selected from the group consisting of the metal elements of the Group IA and/or IIA, and wherein the fourth metal is at least one selected from the group consisting of the noble metal elements.
(9) In one variant, the invention provides a composition capable of reducing CO and NOx emissions, comprising: an inorganic oxide carrier, and a first metal element, a third metal element and a fourth metal element supported on the inorganic oxide carrier, wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the weight ratio of Fe to Co is 1:(0.05-20) on an oxide basis, wherein the third metal is at least one selected from the group consisting of the non-noble metal elements of the Groups IB to VIIB, and wherein the fourth metal is at least one selected from the group consisting of the noble metal elements. In one variant, the invention provides a composition capable of reducing CO and NOx emissions, comprising: an inorganic oxide carrier, and a first metal element, a second metal element, a third metal element and a fourth metal element supported on the inorganic oxide carrier, wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the weight ratio of Fe to Co is 1:(0.05-20) on an oxide basis, wherein the second metal is at least one selected from the group consisting of the metal elements of the Group IA and/or IIA, wherein the third metal is at least one selected from the group consisting of the non-noble metal elements of the Groups IB to VIIB, and wherein the fourth metal is at least one selected from the group consisting of the noble metal elements.
(10) In the inventive composition, the contents of the first metal element, the second metal element, the third metal element and the fourth metal element may be selected over a broad range. In one variant, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 60-95% by weight, and the total of Fe and Co is in an amount of 5-40% by weight on an oxide basis; preferably, the inorganic oxide carrier is in an amount of 75-92% by weight, and the total of Fe and Co is in an amount of 8-25% by weight on an oxide basis; and further preferably, the inorganic oxide carrier is in an amount of 84-90% by weight, and the total of Fe and Co is in an amount of 10-16% by weight on an oxide basis. In one variant, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, and the second metal element is in an amount of 1-20% by weight; preferably, the inorganic oxide carrier is in an amount of 60-90% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight, and the second metal element is in an amount of 5-15% by weight; and further preferably, the inorganic oxide carrier is in an amount of 72-85% by weight, and on an oxide basis, the first metal element is in an amount of 10-16% by weight, and the second metal element is in an amount of 5-12% by weight. In one variant, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, and the third metal element is in an amount of 1-20% by weight; preferably, the inorganic oxide carrier is in an amount of 60-90% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight, and the third metal element is in an amount of 2-15% by weight; and further preferably, the inorganic oxide carrier is in an amount of 76-86% by weight, and on an oxide basis, the first metal element is in an amount of 10-16% by weight, and the third metal element is in an amount of 2-8% by weight. In one variant, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 59.9-94.995% by weight, and on an oxide basis, the first metal element is in an amount of 5-40% by weight, and on an element basis, the fourth metal element is in an amount of 0.005-0.1% by weight; preferably, the inorganic oxide carrier is in an amount of 74.92-91.99% by weight, and on an oxide basis, the first metal element is in an amount of 8-25% by weight, and on an element basis, the fourth metal element is in an amount of 0.01-0.08% by weight; and further preferably, the inorganic oxide carrier is in an amount of 83.93-89.95% by weight, and on an oxide basis, the first metal element is in an amount of 10-16% by weight, and on an element basis, the fourth metal element is in an amount of 0.05-0.07% by weight. In one variant, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 10-90% by weight, and on an oxide basis, the first metal element is in an amount of 0.5-50% by weight, the second metal element is in an amount of 0.5-20% by weight, and the third metal element is in an amount of 0.5-20% by weight; preferably, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, the second metal element is in an amount of 1-20% by weight, and the third metal element is in an amount of 1-10% by weight; and further preferably, the inorganic oxide carrier is in an amount of 55-85% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight, the second metal element is in an amount of 5-15% by weight, and the third metal element is in an amount of 2-8% by weight. In one variant, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 30-90% by weight, and on an oxide basis, the first metal element is in an amount of 0.5-50% by weight, the second metal element is in an amount of 0.5-20% by weight, and on an element basis, the fourth metal element is in an amount of 0.001-0.15% by weight; preferably, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, the second metal element is in an amount of 1-20% by weight, and on an element basis, the fourth metal element is in an amount of 0.005-0.1% by weight; and further preferably, the inorganic oxide carrier is in an amount of 60-85% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight, the second metal element is in an amount of 2-15% by weight, and on an element basis, the fourth metal element is in an amount of 0.01-0.08% by weight. In one variant, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 30-90% by weight, and on an oxide basis, the first metal element is in an amount of 0.5-50% by weight, the third metal element is in an amount of 0.5-20% by weight, and on an element basis, the fourth metal element is in an amount of 0.001-0.15% by weight; preferably, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, the third metal element is in an amount of 1-20% by weight, and on an element basis, the fourth metal element is in an amount of 0.005-0.1% by weight; and further preferably, the inorganic oxide carrier is in an amount of 60-85% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight, the third metal element is in an amount of 2-15% by weight, and on an element basis, the fourth metal element is in an amount of 0.01-0.08% by weight. In one variant, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 10-90% by weight, and on an oxide basis, the first metal element is in an amount of 0.5-50% by weight, the second metal element is in an amount of 0.5-20% by weight, the third metal element is in an amount of 0.5-20% by weight, and on an element basis, the fourth metal element is in an amount of 0.001-0.15% by weight; preferably, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, the second metal element is in an amount of 1-20% by weight, the third metal element is in an amount of 1-10% by weight, and on an element basis, the fourth metal element is in an amount of 0.005-0.1% by weight; and further preferably, the inorganic oxide carrier is in an amount of 55-85% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight, the second metal element is in an amount of 5-15% by weight, the third metal element is in an amount of 2-8% by weight, and on an element basis, the fourth metal element is in an amount of 0.01-0.08% by weight.
(11) The first metal element of the invention includes Fe and Co. However, the invention does not exclude the cases wherein the first metal element also contains an element other than Fe and Co within the non-noble metal elements of the Group VIII, such as Ni. According to one most preferred embodiment of the invention, the composition comprises an inorganic oxide carrier, and a first metal element and a second metal element supported on the inorganic oxide carrier, wherein the first metal element only consists of Fe and Co.
(12) In the invention, as long as Fe and Co are included in the first metal element, it is possible to improve the catalytic conversion activity of the composition on the reduced nitrides such as NH.sub.3 and the like. In order to further take advantage of the synergistic effect of Fe and Co, it is preferred that the weight ratio of Fe to Co is 1:(0.3-3) and further preferably 1:(0.4-2) on an oxide basis.
(13) In the invention, unless specially indicated, the term “on an oxide basis” refers to “on basis of Fe.sub.2O.sub.3” for Fe, and to “on basis of Co.sub.2O.sub.3” for Co.
(14) According to a preferred embodiment of the invention, at least part of Fe in the composition is presented in a form of iron carbide. Preferably, the iron carbide is Fe.sub.3C and/or Fe.sub.7C.sub.3. There is not any special limitation on the amount of iron carbide in the present invention. As long as iron carbide is presented, the performance of the composition capable of reducing CO and NOx emissions can be effectively improved. According to another preferred embodiment of the invention, at least part of Fe in the composition is presented in a form of elemental iron. There is not any special limitation on the amount of elemental iron in the present invention. As long as elemental iron is presented, the performance of the composition capable of reducing CO and NOx emissions can be effectively improved.
(15) According to a preferred embodiment of the invention, at least part of Co in the composition is presented in a form of cobalt monooxide. There is not any special limitation on the amount of cobalt monooxide in the present invention. As long as cobalt monooxide is presented, the performance of the composition capable of reducing CO and NOx emissions can be effectively improved. According to another preferred embodiment of the invention, at least part of Co in the composition is presented in a form of elemental cobalt. There is not any special limitation on the amount of elemental cobalt in the present invention. As long as elemental cobalt is presented, the performance of the composition capable of reducing CO and NOx emissions can be effectively improved.
(16) It should be noted that in the existing composition for reducing CO and NOx emissions, most of the metal elements in the composition are in oxidized state. In the process for preparing the inventive composition, the composition is preferably calcined under a carbon-containing atmosphere, so that part of the iron oxides are converted into iron carbide and/or elemental iron, and part of the cobalt oxides are converted into cobalt monooxide and/or elemental cobalt.
(17) The presence of iron carbide and/or elemental iron and cobalt monooxide and/or elemental cobalt can make the composition better promote the decomposition of the reduced nitrogen-containing compounds, reduce the formation of nitrogen oxides, and promote the reduction of nitrogen oxides to a certain extent.
(18) Preferably, the XRD pattern of the composition in accordance with the present invention includes diffraction peaks at 2θ of 42.6°, 44.2° and 44.9°.
(19) In particular, the diffraction peak at 2θ of 44.9° is the diffraction peak for iron carbide and/or elemental iron; the diffraction peaks at 2θ of 42.6° and 44.2° are the diffraction peaks for cobalt monooxide and/or elemental cobalt.
(20) According to a preferred embodiment of the invention, in the XRD pattern of the inventive composition, the diffraction peak at 2θ of 44.9° is stronger than that at 2θ of 42.6°.
(21) In the inventive composition, the inorganic oxide carrier may be any inorganic oxide carrier commonly used in the art, for example at least one selected from the group consisting of alumina, silica-alumina, zeolite, spinel, kaolin, diatomite, perlite and perovskite. In the invention, the spinel may be any spinel commonly used, for example, at least one selected from the group consisting of magnesium aluminum spinel, zinc aluminum spinel and titanium aluminum spinel.
(22) According to a preferred embodiment of the invention, the inorganic oxide carrier is at least one selected from the group consisting of alumina, spinel and perovskite, and further preferably alumina.
(23) In the invention, the alumina may be at least one selected from the group consisting of γ-alumina, δ-alumina, η-alumina, ρ-alumina, κ-alumina and χ-alumina. There is not any special limitation on it in the invention.
(24) The alumina may be derived from any sol or gel of aluminum, or aluminum hydroxide. The aluminum hydroxide may be at least one selected from the group consisting of gibbsite, paialuminite, nuoshui aluminite, diaspore, boehmite and pseudo boehmite. Preferably, the alumina is derived from pseudo boehmite.
(25) The inorganic oxide carrier may be commercially available or prepared by the existing method.
(26) In the invention, the metal elements of the Group IA include but are not limited to Na and/or K. The metal elements of the Group IIA include but are not limited to at least one of Mg, Ca, Sr and Ba. The non-noble metal elements of the Groups IB to VIIB refer to the non-noble metals in the Group IB to the Group VIIB in the periodic table of elements, including the non-noble metals of the Group IB, the metals of the Group IIB, the metals of the Group IIIB, the metals of the Group IVB, the metals of the Group VB, the metals of the Group VIB and the metals of the Group VIIB. In particular, the non-noble metal elements of the Groups IB to VIIB include but are not limited to at least one of Cu, Zn, Cd, Sc, Y, Ti, Zr, V, Nb, Cr, Mo, W, Mn, Re and rare earth elements. The rare earth elements include but are not limited to at least one of La, Ce, Pr, Nd, Pm, Sm and Eu. The noble metal elements include Au, Ag, Pt, Os, Tr, Ru, Rh and Pd.
(27) Preferably, in the inventive composition, the second metal element is at least one selected from the group consisting of Na, K, Mg and Ca, preferably K and/or Mg, most preferably Mg.
(28) Preferably, in the inventive composition, the third metal element is at least one selected from the group consisting of Cu, Zn, Ti, Zr, V, Cr, Mo, W, Mn and rare earth elements, preferably at least one selected from the group consisting of Zr, V, W, Mn, Ce and La, most preferably Mn.
(29) Preferably, in the inventive composition, the fourth metal element is at least one selected from the group consisting of Pt, Tr, Pd, Ru and Rh, most preferably Ru.
(30) According to a preferred embodiment of the invention, when Fe, Co and Mg are used in combination as the metal elements, it is possible to substantially improve the catalytic conversion activity for the reduced nitrides such as NH.sub.3 and the like of the composition capable of reducing CO and NOx emissions. In addition, the composition capable of reducing CO and NOx emissions may advantageously have better hydrothermal stability.
(31) According to an embodiment of the invention, the composition comprises alumina, and Fe, Co and Mg supported on the alumina, wherein the weight ratio of Fe to Co is 1:(0.4-2) on an oxide basis, and based on the total weight of the composition, alumina is in an amount of 72-85% by weight, and on an oxide basis, the total of Fe and Co is in an amount of 10-16% by weight, and Mg is in an amount of 5-12% by weight.
(32) According to another preferred embodiment of the invention, when Fe, Co, Mg and Mn are used in combination as metal elements, it is possible to substantially improve the catalytic conversion activity for the reduced nitrides such as NH.sub.3 and the like of the composition capable of reducing CO and NOx emissions. In addition, the composition capable of reducing CO and NOx emissions may advantageously have better hydrothermal stability.
(33) According to another embodiment of the invention, the composition comprises alumina, and Fe, Co, Mg and Mn supported on the alumina, wherein the weight ratio of Fe to Co is 1:(0.5-2) on an oxide basis, and based on the total weight of the composition, alumina is in an amount of 66-85% by weight, and on an oxide basis, the total of Fe and Co is in an amount of 6-16% by weight, Mg is in an amount of 5-12% by weight, and Mn is in an amount of 3-8% by weight.
(34) According to another preferred embodiment of the invention, when Fe, Co, Mg and Ru are used in combination as the active components, it is possible to substantially improve the catalytic conversion activity for the reduced nitrides such as NH.sub.3 and the like of the composition capable of reducing CO and NOx emissions. In addition, the composition capable of reducing CO and NOx emissions may advantageously have better hydrothermal stability.
(35) According to another embodiment of the invention, the composition comprises alumina, and Fe, Co, Mg and Ru supported on the alumina, wherein the weight ratio of Fe to Co is 1:(0.4-2) on an oxide basis, and based on the total weight of the composition, alumina is in an amount of 72-85% by weight, and on an oxide basis, the total of Fe and Co is in an amount of 10-16% by weight, Mg is in an amount of 4.9-12% by weight, and on an element basis, Ru is in an amount of 0.05-0.07% by weight.
(36) According to another preferred embodiment of the invention, when Fe, Co, Mg, Mn and Ru are used in combination as the active components, it is possible to substantially improve the catalytic conversion activity for the reduced nitrides such as NH.sub.3 and the like of the composition capable of reducing CO and NOx emissions. In addition, the composition capable of reducing CO and NOx emissions may advantageously have better hydrothermal stability.
(37) According to another embodiment of the invention, the composition comprises alumina, and Fe, Co, Mg, Mn and Ru supported on the alumina, wherein the weight ratio of Fe to Co is 1:(0.5-2) on an oxide basis, and based on the total weight of the composition, alumina is in an amount of 66-85% by weight, and on an oxide basis, the total of Fe and Co is in an amount of 6-16% by weight, Mg is in an amount of 5-12% by weight, Mn is in an amount of 3-8% by weight, and on an element basis, Ru is in an amount of 0.05-0.07% by weight.
(38) In the invention, the amount of each component in the composition capable of reducing CO and NOx emissions is measured by X-ray fluorescence spectrometry (The Analytic Method of Petrochemicals (RIPP Experimental Method), Edited by Cuiding Yang, et. al., Science Press, 1990).
(39) The invention further provides a method for preparing a composition capable of reducing CO and NOx emissions, comprising:
(40) making a slurry by mixing a precursor of an inorganic oxide carrier, a precursor of a first metal and water, spray drying the slurry and then calcining;
(41) wherein the precursor of the first metal element includes a precursor of Fe and a precursor of Co, and wherein the precursor of Fe and the precursor of Co are used in amounts such that the weight ratio of Fe to Co in the obtained composition is 1:(0.1-10) on an oxide basis.
(42) The invention further provides a method for preparing a composition capable of reducing CO and NOx emissions, comprising:
(43) making a slurry by mixing a precursor of an inorganic oxide carrier, a precursor of a first metal, a precursor of a second metal and water, spray drying the slurry and then calcining;
(44) wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the second metal is at least one selected from the group consisting of the metal elements of the Group IA and/or IIA, and
(45) wherein, in the precursor of the first metal element, the precursor of Fe and the precursor of Co are used in amounts such that the weight ratio of Fe to Co in the obtained composition is 1:(0.1-10) on an oxide basis.
(46) The invention further provides a method for preparing a composition capable of reducing CO and NOx emissions, comprising:
(47) making a slurry by mixing a precursor of an inorganic oxide carrier, a precursor of a first metal, a precursor of a second metal, a precursor of a third metal and water, spray drying the slurry and then calcining;
(48) wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the second metal is at least one selected from the group consisting of metal elements of the Group IA and/or IIA, wherein the third metal is at least one selected from the group consisting of the non-noble metal elements of the Groups IB to VIIB, and
(49) wherein, in the precursor of the first metal element, the precursor of Fe and the precursor of Co are used in amounts such that the weight ratio of Fe to Co in the obtained composition is 1:(0.05-20) on an oxide basis.
(50) The invention further provides a method for preparing a composition capable of reducing CO and NOx emissions, comprising:
(51) (1) making a slurry by mixing a precursor of an inorganic oxide carrier, a precursor of a first metal, a precursor of a second metal and water, spray drying the slurry and then performing first calcining to obtain a semi-finished composition;
(52) (2) impregnating the semi-finished composition obtained in the step (1) in an impregnating solution containing a precursor of a fourth metal element to obtain a solid product, and then drying the solid product and/or performing second calcining,
(53) wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the second metal is at least one selected from the group consisting of metal elements of the Group IA and/or IIA, wherein the fourth metal is at least one selected from the group consisting of the noble metal elements, and
(54) wherein, in the precursor of the first metal element, the precursor of Fe and the precursor of Co are used in amounts such that the weight ratio of Fe to Co in the obtained composition is 1:(0.05-20) on an oxide basis.
(55) The invention further provides a method for preparing a composition capable of reducing CO and NOx emissions, comprising:
(56) (1) making a slurry by mixing a precursor of an inorganic oxide carrier, a precursor of a first metal, a precursor of a second metal, a precursor of a third metal, and water, spray drying the slurry and then performing first calcining to obtain a semi-finished composition;
(57) (2) impregnating the semi-finished composition obtained in the step (1) in an impregnating solution containing a precursor of a fourth metal element to obtain a solid product, and then drying the solid product and/or performing second calcining,
(58) wherein the first metal element is selected from the group consisting of the non-noble metal elements of the Group VIII, wherein the first metal element includes Fe and Co, wherein the second metal is at least one selected from the group consisting of the metal elements of the Group IA and/or IIA, wherein the third metal is at least one selected from the group consisting of the non-noble metal elements of the Groups IB to VIIB, wherein the fourth metal is at least one selected from the group consisting of the noble metal elements, and
(59) wherein, in the precursor of the first metal element, the precursor of Fe and the precursor of Co are used in amounts such that the weight ratio of Fe to Co in the obtained composition is 1:(0.05-20) on an oxide basis.
(60) In the invention, the precursor of the inorganic oxide carrier may include any materials from which the inorganic oxide carrier is obtainable by the subsequent calcining. There is not any special limitation on it in the invention.
(61) In the inventive preparation methods, the inorganic oxide carrier, the first metal element, the second metal element, the third metal element and the fourth metal element are selected as described above, which will not be described here again.
(62) In the invention, the precursor of alumina may be selected from the group consisting of various sols or gels of aluminum, and aluminum hydroxide. The aluminum hydroxide may be at least one selected from the group consisting of gibbsite, paialuminite, nuoshui aluminite, diaspore, boehmite and pseudo boehmite. Most preferably, the precursor of alumina is pseudo boehmite.
(63) In the inventive preparation methods, before making the slurry, the precursor of alumina may be treated by acidic peptization. The acidic peptization may be carried out according to the conventional means in the art. Further preferably, the acid used in the acidic peptization is hydrochloric acid
(64) In the invention, the conditions for the acidic peptization may be selected in a broad scope. Preferably, the acidic peptization may be performed with a ratio of acid to alumina of 0.12-0.22:1 for 20-40 min.
(65) In the invention, unless specially indicated, the ratio of acid to alumina refers to the mass ratio of hydrochloric acid in terms of concentrated hydrochloric acid having a concentration of 36% by weight to the precursor of alumina in dry basis.
(66) The acidic peptization may be carried out by adding pseudo boehmite into water and dispersing to make a slurry, then adding hydrochloric acid to acidize for 30 min, wherein the ratio of acid to alumina is 0.18.
(67) In the invention, the precursor of the first metal element, the precursor of the second metal element, the precursor of the third metal element and the precursor of the fourth metal element are selected respectively from the group consisting of water-soluble salts of the first metal element, the second metal element, the third metal element and the fourth metal element, such as nitrates, chlorides, chlorates or sulfates and the like. There is not any special limitation on it in the invention.
(68) In the inventive preparation method, the amounts of the first metal element, the second metal element, the third metal element and the fourth metal element may be selected over a broad range.
(69) In one variant, the precursor of the inorganic oxide carrier and the precursor of the first metal element are used in amounts such that in the obtained composition, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 60-95% by weight, and the total of Fe and Co is in an amount of 5-40% by weigh on an oxide basis. Preferably, the inorganic oxide carrier is in an amount of 75-92% by weight, and the total of Fe and Co is in an amount of 8-25% by weight on an oxide basis. Further preferably, the inorganic oxide carrier is in an amount of 84-90% by weight, and the total of Fe and Co is in an amount of 10-16% by weight on an oxide basis.
(70) In one variant, the precursor of the inorganic oxide carrier, the precursor of the first metal element and the precursor of the second metal element are used in amounts such that in the obtained composition, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, and the second metal element is in an amount of 1-20% by weight. Preferably, the inorganic oxide carrier is in an amount of 60-90% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight, and the second metal element is in an amount of 5-15% by weight. Further preferably, the inorganic oxide carrier is in an amount of 72-85% by weight, and on an oxide basis, the first metal element is in an amount of 10-16% by weight, and the second metal element is in an amount of 5-12% by weight.
(71) In one variant, the precursor of the inorganic oxide carrier, the precursor of the first metal element, the precursor of the second metal element and the precursor of the third metal element are used in amounts such that in the obtained composition, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 10-90% by weight, and on an oxide basis, the first metal element is in an amount of 0.5-50% by weight, the second metal element is in an amount of 0.5-20% by weight, and the third metal element is in an amount of 0.5-20% by weight. Preferably, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, the second metal element is in an amount of 1-20% by weight, and the third metal element is in an amount of 1-10% by weight. Further preferably, the inorganic oxide carrier is in an amount of 55-85% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight, the second metal element is in an amount of 5-15% by weight, and the third metal element is in an amount of 2-8% by weight.
(72) In one variant, the precursor of the inorganic oxide carrier, the precursor of the first metal element, the precursor of the second metal element and the precursor of the fourth metal element are used in amounts such that in the obtained composition, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 30-90% by weight, and on an oxide basis, the first metal element is in an amount of 0.5-50% by weight, the second metal element is in an amount of 0.5-20% by weight, and on an element basis, the fourth metal element is in an amount of 0.001-0.15% by weight. Preferably, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, the second metal element is in an amount of 1-20% by weight, and on an element basis, the fourth metal element is in an amount of 0.005-0.1% by weight. Further preferably, the inorganic oxide carrier is in an amount of 60-85% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight on an oxide basis, the second metal element is in an amount of 2-15% by weight on an oxide basis, and on an element basis the fourth metal element is in an amount of 0.01-0.08% by weight.
(73) In one variant, the precursor of the inorganic oxide carrier, the precursor of the first metal element, the precursor of the second metal element, the precursor of the third metal element and the precursor of the fourth metal element are used in amounts such that in the obtained composition, based on the total weight of the composition, the inorganic oxide carrier is in an amount of 10-90% by weight, and on an oxide basis, the first metal element is in an amount of 0.5-50% by weight, the second metal element is in an amount of 0.5-20% by weight, the third metal element is in an amount of 0.5-20% by weight, and on an element basis, the fourth metal element is in an amount of 0.001-0.15% by weight. Preferably, the inorganic oxide carrier is in an amount of 50-90% by weight, and on an oxide basis, the first metal element is in an amount of 3-30% by weight, the second metal element is in an amount of 1-20% by weight, the third metal element is in an amount of 1-10% by weight, and on an element basis, the fourth metal element is in an amount of 0.005-0.1% by weight. Further preferably, the inorganic oxide carrier is in an amount of 55-85% by weight, and on an oxide basis, the first metal element is in an amount of 5-25% by weight, the second metal element is in an amount of 5-15% by weight, the third metal element is in an amount of 2-8% by weight, and on an element basis, the fourth metal element is in an amount of 0.01-0.08% by weight.
(74) Preferably, in the inventive method for preparing the composition capable of reducing CO and NOx emissions, the mass ratio of the amount of the precursor of the inorganic oxide carrier on an oxide basis, the amount of the precursor of the first metal element on an oxide basis of the non-noble metal elements of the Group VIII, and the amount of the precursor of the second metal element on an oxide basis of the metal elements of the Group IA and/or IIA may be 50-90:3-30:1-20; preferably 60-90:5-25:5-15, and further preferably 72-85:10-16:5-12. Preferably, the mass ratio of the amount of the precursor of the inorganic oxide carrier on an oxide basis, the amount of the precursor of the first metal element on an oxide basis of the non-noble metal elements of the Group VIII, the amount of the precursor of the second metal element on an oxide basis of the metal elements of the Group IA and/or IIA and the amount of the precursor of the third metal element on an oxide basis of the non-noble metal elements of the Groups IB to VIIB may be 10-90:0.5-50:0.5-20:0.5-20; preferably 50-90:3-30:1-20:1-10; further preferably 55-85:5-25:5-15:2-8; and more preferably 66-85:6-16:5-12:3-8. Preferably, the mass ratio of the amount of the precursor of the inorganic oxide carrier on an oxide basis, the amount of the precursor of the first metal element on an oxide basis of the non-noble metal elements of the Group VIII, the amount of the precursor of the second metal element on an oxide basis of the metal elements of the Group IA and/or IIA and the amount of the precursor of the fourth metal element on the noble element basis may be 30-90:0.5-50:0.5-20:0.001-0.15; preferably 50-90:3-30:1-20:0.005-0.1; further preferably 60-85:5-25:2-15:0.01-0.08; and more preferably 72-85:10-16:4.9-12:0.05-0.07. Preferably, the mass ratio of the amount of the precursor of the inorganic oxide carrier on an oxide basis, the amount of the precursor of the first metal element on an oxide basis of the non-noble metal elements of the Group VIII, the amount of the precursor of the second metal element on an oxide basis of the metal elements of the Group IA and/or IIA, the amount of the precursor of the third metal element on an oxide basis of the non-noble metal elements of the Groups IB to VIIB, and the amount of the precursor of the fourth metal element on an element basis of the noble elements may be 10-90:0.5-50:0.5-20:0.5-20:0.001-0.15, preferably 50-90:3-30:1-20:1-10:0.005-0.1; further preferably, 55-85:5-25:5-15:2-8:0.01-0.08, and more preferably 66-85:6-16:5-12:3-8:0.05-0.07.
(75) In the invention, the precursor of the first metal element comprises at least a precursor of Fe and a precursor of Co.
(76) According to a preferable embodiment of the invention, in the precursor of the first metal element, the precursor of Fe and the precursor of Co are used in amounts such that the weight ratio of Fe to Co in the obtained composition be 1:(0.3-3), preferably 1:(0.4-2) on an oxide basis.
(77) In the invention, it is preferred that the solid content of the slurry is 8-30% by weight.
(78) In the invention, there is not any special limitation on the method for making a slurry by mixing the precursor of the inorganic oxide carrier, the precursor of the first metal element, the precursor of the second metal element, the precursor of the third metal element and water. There is not any special limitation on the order of adding the precursor of the inorganic oxide carrier, the precursor of the first metal element, the precursor of the second metal element and the precursor of the third metal element, as long as the precursor of the inorganic oxide carrier, the precursor of the first metal element, the precursor of the second metal element and the precursor of the third metal element are contacted with water. Preferably, the precursor of the first metal element and the precursor of the third metal element are dissolved in water, to which the precursor of the inorganic oxide carrier is added (preferably the precursor of the inorganic oxide carrier is acidized) to obtain a first solution. The precursor of the second metal element is mixed with water to obtain a second solution. The first solution and the second solution are mixed to obtain the slurry.
(79) In the invention, the spray drying may be carried out according to the conventional means in the art without any special limitation. Preferably, the spray drying is performed under conditions which are capable of making the spray dried particles have an average particle size of 60-75 μm and a main particle size of 20-100 μm. Further preferably, the spray drying is performed under conditions which are capable of making more than 50% of the spray dried particles have a particle size of 40-80 μm.
(80) In the invention, even by calcining with the conventional technical means in the art, it is possible to improve the catalytic conversion activity for the reduced nitrides such as NH.sub.3 and the like of the composition capable of reducing CO and NOx emissions. However, in order to further improve the catalytic conversion activity for the reduced nitrides such as NH.sub.3 and the like and hydrothermal stability of the composition capable of reducing CO and NOx emissions, the calcining is preferably carried out under a carbon-containing atmosphere. The inventors of the invention have surprisingly found during the study that, calcining under the carbon-containing atmosphere can significantly improve the catalytic conversion activity for the reduced nitrides such as NH.sub.3 and the like and hydrothermal stability of the composition capable of reducing CO and NOx emissions. In addition, calcining under the carbon-containing atmosphere is more favorable for adjusting the relationship between the active metal components and the carrier. The improvement on activity may be related to the conversion of active components from oxides to carbides in reduced state, while the improvement on hydrothermal stability may be related to the fact that the treatment under the carbon-containing atmosphere at high temperature facilitates the adhesion, fusion and cross-linking of active components in the composition. It can be seen from the comparison of the XRD spectrums that there are obvious peaks of iron carbide and elemental cobalt after the treatment.
(81) In particular, as shown in
(82) As shown in
(83) As shown in
(84) As shown in
(85) As shown in
(86) It should be noted that
(87) According to a preferred embodiment of the invention, the calcining is performed under a carbon-containing atmosphere at a temperature of 400-1000° C., preferably 450-650° C., for 0.1-10 h, preferably 1-3 h
(88) There is not any special limitation on the pressure used during the calcining. The calcining may be performed under an normal pressure, for example, 0.01-1 MPa (absolute pressure).
(89) In the invention, the carbon-containing atmosphere is provided by a carbon-element-containing gas. Preferably, the carbon-element-containing gas is selected from the group consisting of carbon-element-containing gases having reductivity, further preferably at least one selected from the group consisting of CO, methane and ethane, most preferably CO.
(90) In the invention, the carbon-element-containing gas may further comprise part of air and/or inert gas, wherein the inert gas may be various inert gases commonly used in the art. Preferably, the inert gas is at least one selected from the group consisting of nitrogen, argon and helium, and further preferably nitrogen.
(91) According to a preferred embodiment of the invention, the carbon-containing atmosphere is provided by a mixed gas containing CO and nitrogen, wherein the volume concentration of CO in the carbon-containing atmosphere is preferably 1-20%, further preferably 4-10%. By using the preferred embodiment of the invention, not only the processing requirements may be better satisfied, but also the safety of operators may be ensured.
(92) In the invention, the calcining may be operated in a calcination furnace, which may be a rotary calcination furnace used in the production of catalytic cracking catalysts and promoters. The carbon-element-containing gas contacts the solid material in the calcination furnace in countercurrent.
(93) In the inventive preparation method, there is not any special limitation on the impregnation in the step (2), which may be operated according to the conventional means in the art, and may be saturated impregnation or excessive impregnation, preferably excessive impregnation.
(94) According to an embodiment of the invention, the semi-finished composition may be added to water first, followed by adding a solution of the precursor of the fourth metal element and stirring.
(95) In the invention, the mixture obtained after the impregnation may be filtered to obtain a solid product. The filtration may be operated according to the conventional means in the art.
(96) In the inventive preparation method, preferably, the method further comprises, after the impregnation of the step (2), performing an alkaline treatment on the solid product before the drying and/or second calcining. By the preferred embodiment of the invention, the alkaline treatment after the impregnation with the noble metal element enables the noble metal element (i.e. the fourth metal element) to be more closely combined with the first metal element, the second metal element and the third metal element, which is more advantageous for the synergistic effects of the four elements, and for the improvement of the catalytic activity for the reduced nitrides such as NH.sub.3 and the like and the hydrothermal stability of the composition capable of reducing CO and NOx emissions.
(97) According to an embodiment of the invention, the alkaline treatment comprises: making a slurry by mixing the solid product and an alkaline solution, or washing the solid product with an alkaline solution
(98) In the invention, the alkaline solution may be selected over a broad scope. Preferably, the alkaline solution is an alkaline solution of a nonmetallic element, more preferably aqueous ammonia and/or a solution of an alkaline ammonium salt. The solution of the alkaline ammonium salt may be at least one of an ammonium carbonate solution, an ammonium bicarbonate solution and a diammonium hydrogen phosphate solution. In the invention, most preferably, the alkaline solution is aqueous ammonia.
(99) In the invention, the concentration and amount of the alkaline solution may be selected over a broad scope. For example, the alkaline solution may have a concentration of 0.01-10 mol/L, preferably 0.05-5 mol/L, further preferably 0.5-2 mol/L. The alkaline solution may be used in an amount by volume of 1-10 times, preferably 1.5-5 times of the pore volume of the solid product.
(100) Those skilled persons in the art may select the concentration and amount of the alkaline solution according to the pore volume of the obtained solid product. For example, according to an embodiment of the invention, when the pore volume of the obtained solid product is about 0.4-0.5 ml/g, and the amount of the solid product to be treated is 100 g, 60-250 mL of a 0.5-2 mol/l aqueous ammonia solution may be used.
(101) In the inventive step (2), the solid product may be dried only, second calcined only, or dried and then second calcined. There is not any special limitation on it in the invention. Preferably, the solid product is dried and then second calcined. There is not any special limitation on the conditions of the drying and the second calcining in the invention. They may be operated according to the conventional means in the art. For example, the drying may be operated at a temperature of 60-150° C. for 2-10 h.
(102) There is not any special limitation on the second calcining in the invention. The second calcining may be operated under air or an inert atmosphere (such as nitrogen). There is not any special limitation on it in the invention. For example, the second calcining may be operated at a temperature of 300-550° C. for 1-10 h.
(103) The invention further provides a composition capable of reducing CO and NOx emissions prepared by the above mentioned method.
(104) The composition capable of reducing CO and NOx emissions prepared by the above mentioned method comprises Fe, Co, and optionally, at least one of the second metal element, the third metal element and the fourth metal element. By using such metal elements in combination, it is possible to substantially improve the catalytic conversion activity for the reduced nitrides such as NH.sub.3 and the like of the composition capable of reducing CO and NOx emissions. In addition, the composition capable of reducing CO and NOx emissions may have better hydrothermal stability.
(105) The invention further provides a use of the composition capable of reducing CO and NOx emissions in treating a flue gas. The inventive composition may be used for treating any flue gas that needs to reduce CO and NOx emissions.
(106) The invention further provides a use of the composition capable of reducing CO and NOx emissions in treating the flue gas from the regeneration in a catalytic cracking progress. The inventive composition capable of reducing CO and NOx emissions is particularly suitable for reducing CO and NOx emissions in the flue gas from the complete regeneration and the incomplete regeneration. The inventive composition capable of reducing CO and NOx emissions is more suitable for reducing CO and NOx emissions in the flue gas from the incomplete regeneration. Therefore, the invention provides a use of the above composition capable of reducing CO and NOx emissions in treating the flue gas from the incomplete regeneration in a catalytic cracking progress.
(107) The invention further provides a fluidized catalytic cracking method, comprising: contacting and reacting a hydrocarbon oil with a catalyst, and regenerating the catalyst after the contacting and reacting, wherein the catalyst comprises a catalytic cracking catalyst and a composition capable of reducing CO and NOx emissions, and wherein the composition capable of reducing CO and NOx emissions is the invention composition capable of reducing CO and NOx emissions mentioned above.
(108) In the inventive fluidized catalytic cracking method, preferably, the composition capable of reducing CO and NOx emissions is in an amount of 0.05-5% by weight, preferably 0.1-3% by weight, further preferably 0.5-2.5% by weight, based on the total weight of the catalyst.
(109) In the inventive fluidized catalytic cracking method, preferably, the hydrocarbon oil is contacted and reacted with the catalyst, and then the catalyst after the contacting and reacting is regenerated incompletely. Further preferably, the concentration of oxygen in the flue gas formed in the incomplete regeneration is no more than 0.5% by volume.
(110) There is not any special limitation on the hydrocarbon oil in the invention. It may be any hydrocarbon oils conventional treated in the field of catalytic cracking, such as a vacuum gas oil, an atmospheric residue, a vacuum residue, a deasphalting oil, a coker gas oil or a hydrotreating oil.
(111) There is not any special limitation on the catalytic cracking catalyst in the invention. It may be any of the existing catalytic cracking catalysts, which may be commercially available or prepared according to the existing methods.
(112) The inventive composition capable of reducing CO and NOx emissions may be independent particles or as a part of the whole catalytic cracking catalyst particles. Preferably, the inventive composition capable of reducing CO and NOx emissions are used as independent particles in combination with the catalytic cracking catalyst particles.
(113) In the invention, unless specially indicated, the term “ppm” is a concentration by volume.
(114) In the inventive fluid catalytic cracking method, there is not any special limitation on the method for regenerating the catalyst, as compared with the existing regeneration method, and the method for regenerating the catalyst may include partial regeneration, incomplete regeneration and complete regeneration operation modes. For the regeneration method, please refer to “catalytic cracking process and engineering”, Edited by Junwu Chen, Sinopec press, page 1234-1343, 2005. Preferably, the temperature of the regeneration is 650° C.-730° C.
(115) The implementation and beneficial effects of the invention will be described in detail through the following examples, which intend to help the reader better understand the spirit of the invention, but not intend to limit the practicable scope of the invention.
(116) In the examples, the amount of each component in the composition capable of reducing CO and NOx emissions is measured by X-ray fluorescence spectrometry (XRF). Please refer to “The Analytic Method of Petrochemicals (RIPP Experimental Method”, Edited by Cuiding Yang, et. al., Science Press, 1990). In the examples, the XRD spectrum of the composition capable of reducing CO and NOx emissions was measured on a X-ray diffractometer (Siemens D5005) to determine the structure. The conditions thereof included: Cu target, Kα radiation, solid detector, tube voltage of 40 kV, tube current of 40 mA.
(117) The raw materials used in the examples and the comparative examples included: cobalt nitrate [Co(NO.sub.3).sub.2.6H.sub.2O] in analytical pure, iron nitrate [Fe(NO.sub.3).sub.3.9H.sub.2O] in analytical pure, potassium permanganate (KMnO.sub.4) in analytical pure, magnesium oxide [MgO] in analytical pure, all available from Sinopharm Group Chemical Reagent Co., Ltd.; ruthenium chloride (RuCl.sub.3) in analytical pure, with a Ru content≥37%, available from GRIKIN Advanced Material Co., Ltd; pseudo boehmite, an industrial grade product, with an alumina content of 64% by weight and pore volume of 0.31 ml/g, produced by Shandong Company of Aluminum Corporation of China Limited; hydrochloric acid, with a concentration of 36.5% by weight, analytical pure, available from Beijing chemical works; aqueous ammonia, with a concentration of 25-28%, analytical pure, available from Beijing chemical works, diluting before using; carbon monoxide, with a concentration of 10% by volume, with nitrogen as balance gas, available from Beijing AP BAIF gas Industrial Co., Ltd.; catalytic cracking catalyst, an industrial product (Cat-A, catalyst brand: CGP-1), with Na.sub.2O content of 0.24 weight %, Re.sub.2O.sub.3 content of 3.2 weight %, and Al.sub.2O.sub.3 content of 48.0 weight %, average particle size of 67 μm, available from Sinopec catalyst Co., Ltd.
EXAMPLE 1.1
(118) (1) 2.62 kg pseudo boehmite was added to 14.2 kg deionized water and dispersed to make a slurry. To the slurry, 238 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On metal oxide basis, 100 g iron nitrate (calculated in Fe.sub.2O.sub.3, the same below) and 100 g cobalt nitrate (calculated in Co.sub.2O.sub.3, the same below) were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by spray drying (with an average particle size being 65 μm and the particles having a particle size of 40-80 μm being in an amount of 60%, the same below) were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h to obtain the composition S-1.1.
(119) The test results of the content of each component in the composition S-1.1 were listed in Table 1.1.
(120) The composition S-1.1 was analyzed by XRD, and the XRD spectrum was shown in
(121) It should be noted that the figures only show the XRD spectrum in the range of 41°-50° and were mainly used to show the forms of Fe and Co presented in the composition. In the range out of 41°-50°, there were other diffraction peaks, for example, at 2θ of 31°, 37°, 59° and 65° for spinel, Fe.sub.3O.sub.4, Co.sub.3O.sub.4 and the like, which were not further explained in the invention.
EXAMPLE 1.2
(122) (1) 2.56 kg pseudo boehmite was added to 13.9 kg deionized water and dispersed to make a slurry. To the slurry, 232 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 140 g iron nitrate and 60 g cobalt nitrate were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by the spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 500° C. for 3 h, to obtain the composition S-1.2.
(123) The test results of the content of each component in the composition S-1.2 were listed in Table 1.1. The composition S-1.2 had similar XRD test results to the example 1.1. In the XRD spectrum of the composition S-1.2 which was subjected to the treatment under a carbon-containing atmosphere, there were not only a diffraction peak at about 45.5° for Al.sub.2O.sub.3 and Co.sub.2AlO.sub.4, but also obvious diffraction peaks at about 42.6° and about 45.0°, which might be attributable to the fact that the composition S-1.2 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-1.5, the composition S-1.2 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 1.3
(124) (1) 2.34 kg pseudo boehmite was added to 12.7 kg deionized water and dispersed to make a slurry. To the slurry, 212 mL hydrochloric acid was added to acidize for 15 min, to give an alumina gel. On a metal oxide basis, 100 g iron nitrate and 200 g cobalt nitrate were added to 4000 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by the spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 650° C. for 1 h, to obtain the composition S-1.3.
(125) The test results of the content of each component in the composition S-1.3 were listed in Table 1.1. The composition S-1.3 had similar XRD test results to the example 1.1. In the XRD spectrum of the composition S-1.3 which was subjected to the treatment under a carbon-containing atmosphere, there were not only a diffraction peak at about 45.5° for Al.sub.2O.sub.3 and Co.sub.2AlO.sub.4, but also obvious diffraction peaks at about 42.6° and about 45.0°, which might be attributable to the fact that the composition S-1.3 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-1.5, the composition S-1.3 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 1.4
(126) (1) 2.25 kg pseudo boehmite was added to 12.2 kg deionized water and dispersed to make a slurry. To the slurry, 204 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 200 g iron nitrate and 120 g cobalt nitrate were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 20 min to give a slurry. The slurry was spray dried. 100 g of the particles obtained by the spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h, to give the composition S-1.4.
(127) The test results of the content of each component in the composition S-1.4 were listed in Table 1.1. The composition S-1.4 had similar XRD test results to the example 1.1. In the XRD spectrum of the composition S-1.4 which was subjected to the treatment under a carbon-containing atmosphere, there were not only a diffraction peak at about 45.5° for Al.sub.2O.sub.3 and Co.sub.2AlO.sub.4, but also obvious diffraction peaks at about 42.6° and about 45.0°, which might be attributable to the fact that the composition S-1.4 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-1.5, the composition S-1.4 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 1.5
(128) The example 1.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with air, to obtain the composition 1.5.
(129) The test results of the content of each component in the composition S-1.5 were listed in Table 1.1. The composition S-1.5 was analyzed by XRD. It could be seen from the XRD spectrum (as shown in
EXAMPLE 1.6
(130) The example 1.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 50 g and cobalt nitrate was used in an amount of 150 g, to obtain the composition 1.6.
(131) The test results of the content of each component in the composition S-1.6 were listed in Table 1.1. The composition S-1.6 had similar XRD test results to the example 1.1. In the XRD spectrum of the composition S-1.6 which was subjected to the treatment under a carbon-containing atmosphere, there were not only a diffraction peak at about 45.5° for Al.sub.2O.sub.3 and Co.sub.2AlO.sub.4, but also obvious diffraction peaks at about 42.6° and about 45.0°, which might be attributable to the fact that the composition S-1.6 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-1.5, the composition S-1.6 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 1.7
(132) The example 1.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 150 g and cobalt nitrate was used in an amount of 50 g, to obtain the composition 1.7.
(133) The test results of the content of each component in the composition S-1.7 were listed in Table 1.1. The composition S-1.7 had similar XRD test results to the example 1.1. In the XRD spectrum of the composition S-1.7 which was subjected to the treatment under a carbon-containing atmosphere, there were not only a diffraction peak at about 45.5° for Al.sub.2O.sub.3 and Co.sub.2AlO.sub.4, but also obvious diffraction peaks at about 42.6° and about 45.0°, which might be attributable to the fact that the composition S-1.7 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-1.5, the composition S-1.7 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 1.8
(134) The example 1.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with an ethane/nitrogen mixture gas with an ethane concentration of 10 volume %, to obtain the composition 1.8.
(135) The test results of the content of each component in the composition S-1.8 were listed in Table 1.1. The composition S-1.8 had similar XRD test results to the example 1.1. In the XRD spectrum of the composition S-1.8 which was subjected to the treatment under a carbon-containing atmosphere, there were not only a diffraction peak at about 45.5° for Al.sub.2O.sub.3 and Co.sub.2AlO.sub.4, but also obvious diffraction peaks at about 42.6° and about 45.0°, which might be attributable to the fact that the composition S-1.8 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-1.5, the composition S-1.8 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
COMPARATIVE EXAMPLE 1.1
(136) The example 1.1 was repeated except that on a metal oxide basis, cobalt nitrate was replaced with iron nitrate in the same amount, to obtain the composition D-1.1.
(137) The test results of the content of each component in the composition D-1.1 were listed in Table 1.1.
COMPARATIVE EXAMPLE 1.2
(138) The example 1.1 was repeated except that on a metal oxide basis, iron nitrate was replaced with cobalt nitrate in the same amount, to obtain the composition D-1.2.
(139) The test results of the content of each component in the composition D-1.2 were listed in Table 1.1.
COMPARATIVE EXAMPLE 3
(140) A comparative composition was prepared according to the method described in U.S. Pat. No. 6,800,586. 34.4 g dried microsphere carriers of γ-alumina were weighted, impregnated with a solution made from 10.09 g cerium nitrate, 2.13 g lanthanum nitrate and 18 mL water, dried at 120° C. and calcined at 600° C. for 1 hour, impregnated again with a solution made of 2.7 g copper nitrate and 18 mL water, and dried at 120° C. and calcined at 600° C. for 1 hour, to obtain the composition D-3. On an oxide basis, the composition D-3 comprised RE.sub.2O.sub.3 in an amount of 12% by weight and CuO in an amount of 2.3% by weight (wherein RE represented lanthanide metal element), based on the total weight of the composition D-3.
(141) TABLE-US-00001 TABLE 1.1 Composition No. Fe Co Example 1.1 S-1.1 5 5 Comparative D-1.1 10 — example 1.1 Comparative D-1.2 — 10 example 1.2 Example 1.2 S-1.2 7 3 Example 1.3 S-1.3 5 10 Example 1.4 S-1.4 10 6 Example 1.5 S-1.5 5 5 Example 1.6 S-1.6 2.5 7.5 Example 1.7 S-1.7 7.5 2.5 Example 1.8 S-1.8 5 5
(142) The content of each component was presented as percentage by weight on an oxide basis.
EXAMPLE 2.1
(143) (1) 2.62 kg pseudo boehmite was added to 14.2 kg deionized water and dispersed to make a slurry. To the slurry, 238 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 100 g iron nitrate (calculated in Fe.sub.2O.sub.3, the same below) and 100 g cobalt nitrate (calculated in Co.sub.2O.sub.3, the same below) were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 100 g MgO were added to 360 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by spray drying (with an average particle size being 65 μm and the particles having a particle size of 40-80 μm being in an amount of 60%, the same below) were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h, to obtain the composition S-2.1.
(144) The test results of the content of each component in the composition S-2.1 were listed in Table 2.1.
(145) The composition S-2.1 was analyzed by XRD, and the XRD spectrum was shown in
EXAMPLE 2.2
(146) (1) 2.56 kg pseudo boehmite was added to 13.9 kg deionized water and dispersed to make a slurry. To the slurry, 232 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 140 g iron nitrate and 60 g cobalt nitrate were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 160 g MgO were added to 480 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The composition S-2.2 was obtained.
(147) The test results of the content of each component in the composition S-2.2 were listed in Table 2.1. The composition S-2.2 had similar XRD test results to the example 2.1. In the XRD spectrum of the composition S-2.2 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° shifted to the left, and the diffraction peak at about 45.0° became substantially stronger, which might be attributable to the fact that the composition S-2.2 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-2.5, the composition S-2.2 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 2.3
(148) (1) 2.34 kg pseudo boehmite was added to 12.7 kg deionized water and dispersed to make a slurry. To the slurry, 212 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 100 g iron nitrate and 200 g cobalt nitrate were added to 4000 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 200 g MgO were added to 600 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 650° C. for 1 h, to obtain the composition S-2.3.
(149) The test results of the content of each component in the composition S-2.3 were listed in Table 2.1. The composition S-2.3 had similar XRD test results to the example 2.1. In the XRD spectrum of the composition S-2.3 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° shifted to the left, and the diffraction peak at about 45.0° became substantially stronger, which might be attributable to the fact that the composition S-2.3 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-2.5, the composition S-2.3 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 2.4
(150) (1) 2.25 kg pseudo boehmite was added to 12.2 kg deionized water and dispersed to make a slurry. To the slurry, 204 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 200 g iron nitrate and 120 g cobalt nitrate were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 240 g MgO were added to 720 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h, to obtain the composition S-2.4.
(151) The test results of the content of each component in the composition S-2.4 were listed in Table 2.1. The composition S-2.3 had similar XRD test results to the example 2.1. In the XRD spectrum of the composition S-2.4 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° shifted to the left, and the diffraction peak at about 45.0° became substantially stronger, which might be attributable to the fact that the composition S-2.4 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-2.5, the composition S-2.4 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 2.5
(152) The example 2.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with air, to obtain the composition 2.5.
(153) The test results of the content of each component in the composition S-2.5 were listed in Table 2.1. The composition S-2.5 was analyzed by XRD. It could be seen from the XRD spectrum (as shown in
EXAMPLE 2.6
(154) The example 2.1 was repeated except that MgO was replaced with CaO in the same amount on a metal oxide basis, to obtain the composition S-2.6.
(155) The test results of the content of each component in the composition S-2.6 were listed in Table 2.1. The composition S-2.6 had similar XRD test results to the example 2.1. In the XRD spectrum of the composition S-2.6 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° shifted to the left, and the diffraction peak at about 45.0° became substantially stronger, which might be attributable to the fact that the composition S-2.6 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-2.5, the composition S-2.6 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 2.7
(156) The example 2.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 50 g and cobalt nitrate was used in an amount of 150 g, to obtain the composition S-2.7.
(157) The test results of the content of each component in the composition S-2.7 were listed in Table 2.1. The composition S-2.7 had similar XRD test results to the example 2.1. In the XRD spectrum of the composition S-2.7 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° shifted to the left, and the diffraction peak at about 45.0° became substantially stronger, which might be attributable to the fact that the composition S-2.7 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-2.5, the composition S-2.7 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 2.8
(158) The example 2.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 150 g and cobalt nitrate was used in an amount of 50 g, to obtain the composition S-2.8.
(159) The test results of the content of each component in the composition S-2.8 were listed in Table 2.1. The composition S-2.8 had similar XRD test results to the example 2.1. In the XRD spectrum of the composition S-2.8 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° shifted to the left, and the diffraction peak at about 45.0° became substantially stronger, which might be attributable to the fact that the composition S-2.8 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-2.5, the composition S-2.8 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 2.9
(160) The example 2.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with an ethane/nitrogen mixture gas with an ethane concentration of 10 volume %, to obtain the composition 2.9.
(161) The test results of the content of each component in the composition S-2.9 were listed in Table 2.1. The composition S-2.9 had similar XRD test results to the example 2.1. In the XRD spectrum of the composition S-2.8 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° shifted to the left, and the diffraction peak at about 45.0° became substantially stronger, which might be attributable to the fact that the composition S-2.9 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-2.5, the composition S-2.9 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
COMPARATIVE EXAMPLE 2.1
(162) The example 2.1 was repeated except that on a metal oxide basis, cobalt nitrate was replaced with iron nitrate in the same amount, to obtain the composition D-2.1.
(163) The test results of the content of each component in the composition D-2.1 were listed in Table 2.1.
COMPARATIVE EXAMPLE 2.2
(164) The example 2.1 was repeated except that on a metal oxide basis, iron nitrate was replaced with cobalt nitrate in the same amount, to obtain the composition D-2.2.
(165) The test results of the content of each component in the composition D-2.2 were listed in Table 2.1.
(166) TABLE-US-00002 TABLE 2.1 The first Composition metal element The second No. Fe Co metal element Example 2.1 S-2.1 5 5 5 Comparative D-2.1 10 — 5 example 2.1 Comparative D-2.2 — 10 5 example 2.2 Example 2.2 S-2.2 7 3 8 Example 2.3 S-2.3 5 10 10 Example 2.4 S-2.4 10 6 12 Example 2.5 S-2.5 5 5 5 Example 2.6 S-2.6 5 5 5 Example 2.7 S-2.7 2.5 7.5 5 Example 2.8 S-2.8 7.5 2.5 5 Example 2.9 S-2.9 5 5 5
(167) The content of each component was presented as percentage by weight on an oxide basis.
EXAMPLE 3.1
(168) 2.62 kg pseudo boehmite was added to 14.2 kg deionized water and dispersed to make a slurry. To the slurry, 238 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 60 g iron nitrate (calculated in Fe.sub.2O.sub.3, the same below), 60 g cobalt nitrate (calculated in Co.sub.2O.sub.3, the same below) and 100 g KMnO.sub.4 (calculated in MnO, the same below) were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 100 g MgO were added to 300 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by spray drying (with an average particle size being 65 μm and the particles having a particle size of 40-80 μm being in an amount of 60%, the same below) were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h, to obtain the composition S-3.1.
(169) The test results of the content of each component in the composition S-3.1 were listed in Table 3.1.
(170) The composition S-3.1 was analyzed by XRD, and the XRD spectrum was shown in
EXAMPLE 3.2
(171) (1) 2.53 kg pseudo boehmite was added to 13.7 kg deionized water and dispersed to make a slurry. To the slurry, 229 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 100 g iron nitrate, 60 g cobalt nitrate and 100 g KMnO.sub.4 (calculated in MnO) were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto stirred for another 15 min to obtain a first solution. 160 g MgO were added to 480 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 500° C. for 3 h, to obtain the composition S-3.2.
(172) The test results of the content of each component in the composition S-3.2 were listed in Table 3.1. The composition S-3.2 had similar XRD test results to the example 3.1. In the XRD spectrum of the composition S-3.2 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-3.2 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-3.5, the composition S-3.2 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 3.3
(173) (1) 2.09 kg pseudo boehmite was added to 11.3 kg deionized water and dispersed to make a slurry. To the slurry, 190 mL hydrochloric acid was added to acidize for 15 min, to give an alumina gel. On a metal oxide basis, 100 g iron nitrate, 200 g cobalt nitrate and 160 g KMnO.sub.4 (calculated in MnO) were added to 4000 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 200 g MgO were added to 600 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 650° C. for 1 h, to obtain the composition S-3.3.
(174) The test results of the content of each component in the composition S-3.3 were listed in Table 3.1. The composition S-3.3 had similar XRD test results to the example 3.1. In the XRD spectrum of the composition S-3.3 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-3.3 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-3.5, the composition S-3.3 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 3.4
(175) (1) 2.09 kg pseudo boehmite was added to 11.3 kg deionized water and dispersed to make a slurry. To the slurry, 190 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 200 g iron nitrate, 120 g cobalt nitrate and 100 g KMnO.sub.4 (calculated in MnO) were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 240 g MgO were added to 720 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 100 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h, to obtain the composition S-3.4.
(176) The test results of the content of each component in the composition S-3.4 were listed in Table 3.1. The composition S-3.4 had similar XRD test results to the example 3.1. In the XRD spectrum of the composition S-3.4 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-3.4 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9°, wherein the diffraction peak at 2θ of 44.9° was for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-3.5, the composition S-3.4 had diffraction peaks at 42.6° and 44.2°, wherein the diffraction peaks at 2θ of 42.6° and 44.2° were for cobalt monooxide and elemental cobalt.
EXAMPLE 3.5
(177) The example 3.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with air, to obtain the composition 3.5.
(178) The test results of the content of each component in the composition S-3.5 were listed in Table 3.1. The composition S-3.5 was analyzed by XRD. It could be seen from the XRD spectrum (as shown in
EXAMPLE 3.6
(179) The example 3.1 was repeated except that on a metal oxide basis, MgO was replaced with CaO in the same amount, to obtain the composition S-3.6.
(180) The test results of the content of each component in the composition S-3.6 were listed in Table 3.1. The composition S-3.6 had similar XRD test results to the example 3.1. In the XRD spectrum of the composition S-3.6 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-3.6 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-3.5, the composition S-3.6 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 3.7
(181) The example 3.1 was repeated except that on a metal oxide basis, KMnO.sub.4 was replaced with CeCl.sub.2 in the same amount, to obtain the composition S-3.7.
(182) The test results of the content of each component in the composition S-3.7 were listed in Table 3.1. The composition S-3.7 had similar XRD test results to the example 3.1. In the XRD spectrum of the composition S-3.7 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-3.7 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-3.5, the composition S-3.7 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 3.8
(183) The example 3.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 30 g and cobalt nitrate was used in an amount of 90 g, to obtain the composition S-3.8.
(184) The test results of the content of each component in the composition S-3.8 were listed in Table 3.1. The composition S-3.8 had similar XRD test results to the example 3.1. In the XRD spectrum of the composition S-3.8 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-3.8 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° was for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-3.5, the composition S-3.8 had diffraction peaks at 2θ of 42.6° and 44.2° were for cobalt monooxide and elemental cobalt.
EXAMPLE 3.9
(185) The example 3.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 90 g and cobalt nitrate was used in an amount of 30 g, to obtain the composition S-3.9.
(186) The test results of the content of each component in the composition S-3.9 were listed in Table 3.1. The composition S-3.9 had similar XRD test results to the example 3.1. In the XRD spectrum of the composition S-3.9 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-3.9 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-3.5, the composition S-3.9 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 3.10
(187) The example 3.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with an ethane/nitrogen mixture gas with an ethane concentration of 10 volume %, to obtain the composition 3.10.
(188) The test results of the content of each component in the composition S-3.10 were listed in Table 3.1. The composition S-3.10 had similar XRD test results to the example 3.1. In the XRD spectrum of the composition S-3.10 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-3.10 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-3.5, the composition S-3.10 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
COMPARATIVE EXAMPLE 3.1
(189) The example 3.1 was repeated except that on a metal oxide basis, cobalt nitrate was replaced with iron nitrate in the same amount, to obtain the composition D-3.1.
(190) The test results of the content of each component in the composition D-3.1 were listed in Table 3.1.
COMPARATIVE EXAMPLE 3.2
(191) The example 3.1 was repeated except that on a metal oxide basis, iron nitrate was replaced with cobalt nitrate in the same amount, to obtain the composition D-3.2.
(192) The test results of the content of each component in the composition D-3.2 were listed in Table 3.1.
(193) TABLE-US-00003 TABLE 3.1 The first The second The third Composition metal element metal metal No. Fe Co element element Example 3.1 S-3.1 3 3 5 5 Comparative D-3.1 6 — 5 5 example 3.1 Comparative D-3.2 — 6 5 5 example 3.2 Example 3.2 S-3.2 5 3 8 3 Example 3.3 S-3.3 5 10 10 8 Example 3.4 S-3.4 10 6 12 5 Example 3.5 S-3.5 3 3 5 5 Example 3.6 S-3.6 3 3 5 5 Example 3.7 S-3.7 3 3 5 5 Example 3.8 S-3.8 1.5 4.5 5 5 Example 3.9 S-3.9 4.5 1.5 5 5 Example 3.10 S-3.10 3 3 5 5
(194) The content of each component was presented as percentage by weight on an oxide basis.
EXAMPLE 4.1
(195) (1) 2.62 kg pseudo boehmite was added to 14.2 kg deionized water and dispersed to make a slurry. To the slurry, 238 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 100 g iron nitrate (calculated in Fe.sub.2O.sub.3, the same below) and 100 g cobalt nitrate (calculated in Co.sub.2O.sub.3, the same below) were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 100 g MgO were added to 360 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 150 g of the particles obtained by spray drying (with an average particle size being 65 μm and the particles having a particle size of 40-80 μm being in an amount of 60%, the same below) were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h, to obtain a semi-finished composition.
(196) (2) 100 g of the semi-finished composition was weighted and added into 700 ml water, then 4.8 mL of a RuCl.sub.3 solution with the mass content of 12.5 g/L on the metal element basis was added thereto, stirred for 20 min and filtered to obtain a solid product. The solid product was rinsed with 80 mL aqueous ammonia with a concentration of 2 mol/L, and dried at 100° C. for 4 h and then calcined at 400° C. for 2 h, to get the composition S-4.1.
(197) The test results of the content of each component in the composition S-4.1 were listed in Table 4.1.
(198) The composition S-4.1 was analyzed by XRD, and the XRD spectrum was shown in
EXAMPLE 4.2
(199) (1) 2.56 kg pseudo boehmite was added to 13.9 kg deionized water and dispersed to make a slurry. To the slurry, 232 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 140 g iron nitrate and 60 g cobalt nitrate were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 160 g MgO were added to 480 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 150 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 500° C. for 3 h, to obtain a semi-finished composition.
(200) (2) 100 g of the semi-finished composition was weighted and added into 700 ml water, then 4.4 mL of a RuCl.sub.3 solution with the mass content of 12.5 g/L on the metal element basis was added thereto, stirred for 20 min and filtered to obtain a solid product. The solid product was rinsed with 100 mL aqueous ammonia with a concentration of 2 mol/L, and dried at 100° C. for 4 h and then calcined at 400° C. for 2 h, to get the composition S-4.2.
(201) The test results of the content of each component in the composition S-4.2 were listed in Table 4.1. The composition S-4.2 had similar XRD test results to the example 4.1. In the XRD spectrum of the composition S-4.2 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-4.2 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-4.5, the composition S-4.2 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 4.3
(202) (1) 2.34 kg pseudo boehmite was added to 12.7 kg deionized water and dispersed to make a slurry. To the slurry, 212 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 100 g iron nitrate and 200 g cobalt nitrate were added to 4000 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 200 g MgO were added to 600 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 150 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 650° C. for 1 h, to obtain a semi-finished composition.
(203) (2) 100 g of the semi-finished composition was weighted and added into 700 ml water, then 4 mL of a RuCl.sub.3 solution with the mass content of 12.5 g/L on the metal element basis, was added thereto, stirred for 20 min and filtered to obtain a solid product. The solid product was rinsed with 80 mL aqueous ammonia with a concentration of 2 mol/L, and dried at 100° C. for 4 h and then calcined at 400° C. for 2 h, to get the composition S-4.3.
(204) The test results of the content of each component in the composition S-4.3 were listed in Table 4.1. The composition S-4.3 had similar XRD test results to the example 4.1. In the XRD spectrum of the composition S-4.3 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-4.3 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-4.5, the composition S-4.3 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 4.4
(205) (1) 2.25 kg pseudo boehmite was added to 12.2 kg deionized water and dispersed to make a slurry. To the slurry, 204 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 200 g iron nitrate and 120 g cobalt nitrate were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 240 g MgO were added to 720 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 150 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h, to obtain a semi-finished composition.
(206) (2) 100 g of the semi-finished composition was weighted and added into 700 ml water, then 5.2 mL of a RuCl.sub.3 solution with the mass content of 12.5 g/L on the metal element basis was added thereto, stirred for 20 min and filtered to obtain a solid product. The solid product was rinsed with 80 mL aqueous ammonia with a concentration of 2 mol/L, and dried at 100° C. for 4 h and then calcined at 400° C. for 2 h, to get the composition S-4.4.
(207) The test results of the content of each component in the composition S-4.4 were listed in Table 4.1. The composition S-4.4 had similar XRD test results to the example 4.1. In the XRD spectrum of the composition S-4.4 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-4.4 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-4.5, the composition S-4.4 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 4.5
(208) The example 4.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with air, to obtain the composition 4.5.
(209) The test results of the content of each component in the composition S-4.5 were listed in Table 4.1. The composition S-4.5 was analyzed by XRD. It could be seen from the XRD spectrum (as shown in
EXAMPLE 4.6
(210) The example 4.1 was repeated except that the step (2) did not involve the rinsing of the solid product with 80 mL aqueous ammonia with a concentration of 2 mol/L. Instead, the solid product was directly dried and then calcined, to get the composition S-4.6.
(211) The test results of the content of each component in the composition S-4.6 were listed in Table 4.1. The composition S-4.6 had similar XRD test results to the example 4.1. In the XRD spectrum of the composition S-4.6 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-4.6 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-4.5, the composition S-4.6 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 4.7
(212) The example 4.1 was repeated except that on a metal oxide basis, MgO was replaced with CaO in the same amount, to obtain the composition S-4.6.
(213) The test results of the content of each component in the composition S-4.7 were listed in Table 4.1. The composition S-4.7 had similar XRD test results to the example 4.1. In the XRD spectrum of the composition S-4.7 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-4.7 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-4.5, the composition S-4.7 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 4.8
(214) The example 4.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 50 g and cobalt nitrate was used in an amount of 150 g, to obtain the composition S-4.8.
(215) The test results of the content of each component in the composition S-4.8 were listed in Table 4.1. The composition S-4.8 had similar XRD test results to the example 4.1. In the XRD spectrum of the composition S-4.8 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-4.8 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-4.5, the composition S-4.8 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 4.9
(216) The example 4.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 150 g and cobalt nitrate was used in an amount of 50 g, to obtain the composition S-4.9.
(217) The test results of the content of each component in the composition S-4.9 were listed in Table 4.1. The composition S-4.9 had similar XRD test results to the example 4.1. In the XRD spectrum of the composition S-4.9 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-4.9 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-4.5, the composition S-4.9 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 4.10
(218) The example 4.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with an ethane/nitrogen mixture gas with an ethane concentration of 10 volume %, to obtain the composition 4.10.
(219) The test results of the content of each component in the composition S-4.10 were listed in Table 4.1. The composition S-4.10 had similar XRD test results to the example 4.1. In the XRD spectrum of the composition S-4.10 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-4.10 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-4.5, the composition S-4.10 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
COMPARATIVE EXAMPLE 4.1
(220) The example 4.1 was repeated except that on a metal oxide basis, cobalt nitrate was replaced with iron nitrate in the same amount, to obtain the composition D-4.1.
(221) The test results of the content of each component in the composition D-4.1 were listed in Table 4.1.
COMPARATIVE EXAMPLE 4.2
(222) The example 4.1 was repeated except that on a metal oxide basis, iron nitrate was replaced with cobalt nitrate in the same amount, to obtain the composition D-4.2.
(223) The test results of the content of each component in the composition D-4.2 were listed in Table 4.1.
(224) TABLE-US-00004 TABLE 4.1 The first The second The fourth Composition metal element metal metal No. Fe Co element element Example 4.1 S-4.1 5 5 5 0.06 Comparative D-4.1 10 — 5 0.06 example 4.1 Comparative D-4.2 — 10 5 0.06 example 4.2 Example 4.2 S-4.2 7 3 8 0.055 Example 4.3 S-4.3 5 10 10 0.05 Example 4.4 S-4.4 10 6 12 0.065 Example 4.5 S-4.5 5 5 5 0.06 Example 4.6 S-4.6 5 5 5 0.06 Example 4.7 S-4.7 5 5 5 0.06 Example 4.8 S-4.8 2.5 7.5 5 0.06 Example 4.9 S-4.9 7.5 2.5 5 0.06 Example 4.10 S-4.10 5 5 5 0.06
(225) The contents of the first metal element and the second metal element were presented as percentage by weight on an oxide basis. The content of the fourth metal element was presented as percentage by weight on an element basis.
EXAMPLE 5.1
(226) (1) 2.62 kg pseudo boehmite was added to 14.2 kg deionized water and dispersed to make a slurry. To the slurry, 238 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 60 g iron nitrate (calculated in Fe.sub.2O.sub.3, the same below), 60 g cobalt nitrate (calculated in Co.sub.2O.sub.3, the same below) and 100 g KMnO.sub.4 (calculated in MnO, the same below) were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 100 g MgO were added to 300 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 150 g of the particles obtained by spray drying (with an average particle size being 65 μm and the particles having a particle size of 40-80 μm being in an amount of 60%, the same below) were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h, to obtain a semi-finished composition.
(227) (2) 100 g of the semi-finished composition was weighted and added into 700 ml water, then 4.8 mL of a RuCl.sub.3 solution with the mass content of 12.5 g/L on the metal element basis was added thereto, stirred for 20 min and filtered to obtain a solid product. The solid product was rinsed with 80 mL aqueous ammonia with a concentration of 2 mol/L, and dried at 100° C. for 4 h and then calcined at 400° C. for 2 h, to get the composition S-5.1.
(228) The test results of the content of each component in the composition S-5.1 were listed in Table 5.1.
(229) The composition S-5.1 was analyzed by XRD, and the XRD spectrum was shown in
EXAMPLE 5.2
(230) (1) 2.53 kg pseudo boehmite was added to 13.7 kg deionized water and dispersed to make a slurry. To the slurry, 229 mL hydrochloric acid was added to acidize for 15 min, to give an alumina gel. On a metal oxide basis, 100 g iron nitrate, 60 g cobalt nitrate and 60 g KMnO.sub.4 (calculated in MnO) were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 160 g MgO were added to 480 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 150 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 500° C. for 3 h, to obtain a semi-finished composition.
(231) (2) 100 g of the semi-finished composition was weighted and added into 700 ml water, then 4.4 mL of a RuCl.sub.3 solution with the mass content of 12.5 g/L on the metal element basis was added thereto, stirred for 20 min and filtered to obtain a solid product. The solid product was rinsed with 100 mL aqueous ammonia with a concentration of 2 mol/L, and dried at 100° C. for 4 h and then calcined at 400° C. for 2 h, to get the composition S-5.2.
(232) The test results of the content of each component in the composition S-5.2 were listed in Table 5.1. The composition S-5.2 had similar XRD test results to the example 5.1. In the XRD spectrum of the composition S-5.2 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-5.2 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-5.5, the composition S-5.2 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 5.3
(233) (1) 2.09 kg pseudo boehmite was added to 11.3 kg deionized water and dispersed to make a slurry. To the slurry, 190 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 100 g iron nitrate, 200 g cobalt nitrate and 160 g KMnO.sub.4 (calculated in MnO) were added to 4000 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 200 g MgO were added to 600 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 150 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 650° C. for 1 h, to obtain a semi-finished composition.
(234) (2) 100 g of the semi-finished composition was weighted and added into 700 ml water, then 4 mL of a RuCl.sub.3 solution with the mass content of 12.5 g/L on the metal element basis was added thereto, stirred for 20 min and filtered to obtain a solid product. The solid product was rinsed with 80 mL aqueous ammonia with a concentration of 2 mol/L, and dried at 100° C. for 4 h and then calcined at 400° C. for 2 h, to get the composition S-5.3.
(235) The test results of the content of each component in the composition S-5.3 were listed in Table 5.1. The composition S-5.3 had similar XRD test results to the example 5.1. In the XRD spectrum of the composition S-5.3 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-5.3 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-5.5, the composition S-5.3 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 5.4
(236) (1) 2.09 kg pseudo boehmite was added to 11.3 kg deionized water and dispersed to make a slurry. To the slurry, 190 mL hydrochloric acid was added to acidize for 15 min, to obtain an alumina gel. On a metal oxide basis, 200 g iron nitrate, 120 g cobalt nitrate and 100 g KMnO.sub.4 (calculated in MnO) were added to 3500 mL water, stirred until fully dissolved, and then the alumina gel was added thereto, stirred for another 15 min to obtain a first solution. 240 g MgO were added to 720 g water, stirred for 10 min, and then added to the first solution, stirred for another 20 min to obtain a slurry. The slurry was spray dried. 150 g of the particles obtained by spray drying were weighted and transferred to a tubular furnace. A CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was introduced to the tubular furnace at a flow rate of 100 mL/min. The treatment was operated at 600° C. for 1.5 h, to obtain a semi-finished composition.
(237) (2) 100 g of the semi-finished composition was weighted and added into 700 ml water, then 5.2 mL of a RuCl.sub.3 solution with the mass content of 12.5 g/L on the metal element basis was added thereto, stirred for 20 min and filtered to obtain a solid product. The solid product was rinsed with 80 mL aqueous ammonia with a concentration of 2 mol/L, and dried at 100° C. for 4 h and then calcined at 400° C. for 2 h, to get the composition S-5.4.
(238) The test results of the content of each component in the composition S-5.4 were listed in Table 5.1. The composition S-5.4 had similar XRD test results to the example 5.1. In the XRD spectrum of the composition S-5.4 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-5.4 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-5.5, the composition S-5.4 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 5.5
(239) The example 5.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with air, to obtain the composition 5.5.
(240) The test results of the content of each component in the composition S-5.5 were listed in Table 5.1. The composition S-5.5 was analyzed by XRD. It could be seen from the XRD spectrum (as shown in
EXAMPLE 5.6
(241) The example 5.1 was repeated except that the step (2) did not involve the rinsing of the solid product with 80 mL aqueous ammonia with a concentration of 2 mol/L. Instead, the solid product was directly dried and then calcined, to get the composition S-5.6.
(242) The test results of the content of each component in the composition S-5.6 were listed in Table 5.1. The composition S-5.6 had similar XRD test results to the example 5.1. In the XRD spectrum of the composition S-5.6 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-5.6 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-5.5, the composition S-5.6 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 5.7
(243) The example 5.1 was repeated except that on a metal oxide basis, MgO was replaced with CaO in the same amount, to obtain the composition S-5.7.
(244) The test results of the content of each component in the composition S-5.7 were listed in Table 5.1. The composition S-5.7 had similar XRD test results to the example 5.1. In the XRD spectrum of the composition S-5.7 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-5.7 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-5.5, the composition S-5.7 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 5.8
(245) The example 5.1 was repeated except that on a metal oxide basis, KMnO.sub.4 was replaced with CeCl.sub.2 in the same amount, to obtain the composition S-5.6.
(246) The test results of the content of each component in the composition S-5.8 were listed in Table 5.1. The composition S-5.8 had similar XRD test results to the example 5.1. In the XRD spectrum of the composition S-5.8 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-5.8 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-5.5, the composition S-5.8 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 5.9
(247) The example 5.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 30 g and cobalt nitrate was used in an amount of 90 g, to obtain the composition S-5.9.
(248) The test results of the content of each component in the composition S-5.9 were listed in Table 5.1. The composition S-5.9 had similar XRD test results to the example 5.1. In the XRD spectrum of the composition S-5.9 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-5.9 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-5.5, the composition S-5.9 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 5.10
(249) The example 5.1 was repeated except that on a metal oxide basis, iron nitrate was used in an amount of 90 g and cobalt nitrate was used in an amount of 30 g, to obtain the composition S-5.10.
(250) The test results of the content of each component in the composition S-5.10 were listed in Table 5.1. The composition S-5.10 had similar XRD test results to the example 5.1. In the XRD spectrum of the composition S-5.10 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-5.10 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-5.5, the composition S-5.10 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
EXAMPLE 5.11
(251) The example 5.1 was repeated except that the CO/N.sub.2 mixture gas with a CO concentration of 10 volume % was replaced with an ethane/nitrogen mixture gas with an ethane concentration of 10 volume %, to obtain the composition 5.11.
(252) The test results of the content of each component in the composition S-5.11 were listed in Table 5.1. The composition S-5.11 had similar XRD test results to the example 5.1. In the XRD spectrum of the composition S-5.11 which was subjected to the treatment under a carbon-containing atmosphere, not only there were a diffraction peak at about 43.0° for MgO and a diffraction peak at about 45.0° for Al.sub.2O.sub.3, Co.sub.2AlO.sub.4 and MgAl.sub.2O.sub.4, but also the diffraction peaks at about 43.0° and at about 45.0° became substantially stronger and shifted to the left, which might be attributable to the fact that the composition S-5.11 subjected to the treatment under a carbon-containing atmosphere had a diffraction peak at 2θ of 44.9° for FeC (Fe.sub.3C and Fe.sub.7C.sub.3) and elemental iron. In addition, as compared with the composition S-5.5, the composition S-5.11 had diffraction peaks at 2θ of 42.6° and 44.2° for cobalt monooxide and elemental cobalt.
COMPARATIVE EXAMPLE 5.1
(253) The example 5.1 was repeated except that on a metal oxide basis, cobalt nitrate was replaced with iron nitrate in the same amount, to obtain the composition D-5.1.
(254) The test results of the content of each component in the composition D-5.1 were listed in Table 5.1.
COMPARATIVE EXAMPLE 5.2
(255) The example 5.1 was repeated except that on a metal oxide basis, iron nitrate was replaced with cobalt nitrate in the same amount, to obtain the composition D-5.2.
(256) The test results of the content of each component in the composition D-5.2 were listed in Table 5.1.
(257) TABLE-US-00005 TABLE 5.1 The The The Compo- The first second third fourth sition metal element metal metal metal No. Fe Co element element element Example 5.1 S-5.1 3 3 5 5 0.06 Comparative D-5.1 6 — 5 5 0.06 example 5.1 Comparative D-5.2 — 6 5 5 0.06 example 5.2 Example 5.2 S-5.2 5 3 8 3 0.055 Example 5.3 S-5.3 5 10 10 8 0.05 Example 5.4 S-5.4 10 6 12 5 0.065 Example 5.5 S-5.5 3 3 5 5 0.06 Example 5.6 S-5.6 3 3 5 5 0.06 Example 5.7 S-5.7 3 3 5 5 0.06 Example 5.8 S-5.8 3 3 5 5 0.06 Example 5.9 S-5.9 1.5 4.5 5 5 0.06 Example 5.10 S- 4.5 1.5 5 5 0.06 5.10 Example 5.11 S- 3 3 5 5 0.06 5.11
(258) The contents of the first metal element, the second metal element and the third metal element were presented as percentage by weight on an oxide basis. The content of the fourth metal element was presented as percentage by weight on an element basis.
TESTING EXAMPLE 1
(259) This testing example was used to show the effects of the compositions capable of reducing CO and NOx emissions provided in the examples and comparative examples on reducing CO and NOx emissions in the incomplete regeneration flue gas under aerobic conditions.
(260) The compositions capable of reducing CO and NOx emissions were mixed with the above-mentioned catalytic cracking catalyst (Cat-A), wherein the compositions capable of reducing CO and NOx emissions were in an amount of 2.2% by weight of the total weight of the compositions capable of reducing CO and NOx emissions and the catalytic cracking catalyst, and aged at 800° C. under 100% steam atmosphere for 12 h. Then, they were subjected to a catalytic cracking reaction-regeneration evaluation.
(261) The catalytic cracking reaction-regeneration evaluation was operated on a small fixed bed device simulating the reducing of NOx in the flue gas, with a loading of the aged catalyst of 10 g, a reaction temperature of 650° C., and a flow rate by volume of the feed gas of 1500 mL/min. The feed gas contained 3.7% by volume of CO, 0.5% by volume of oxygen, 800 ppm NH.sub.3, and balance of N.sub.2. The gas products were analyzed with on-line infrared analyzer to obtain the concentrations of NH.sub.3, NOx and CO after reaction. The results were listed in Table 1.2-5.2.
(262) TABLE-US-00006 TABLE 1.2 Concentration Concentration Concentration of CO, No. of NOx, ppm of NH.sub.3, ppm % by volume Example 1.1 S-1.1 77 109 2.8 Comparative D-1.1 165 221 2.75 example 1.1 Comparative D-1.2 153 220 2.83 example 1.2 Comparative D-3 109 321 3.15 example 3 Example 1.2 S-1.2 86 117 2.77 Example 1.3 S-1.3 57 76 2.71 Example 1.4 S-1.4 55 73 2.71 Example 1.5 S-1.5 79 114 2.79 Example 1.6 S-1.6 75 110 2.81 Example 1.7 S-1.7 78 114 2.77 Example 1.8 S-1.8 75 110 2.79
(263) TABLE-US-00007 TABLE 2.2 Concentration Concentration Concentration of CO, No. of NOx, ppm of NH.sub.3, ppm % by volume Example 2.1 S-2.1 71 103 2.81 Comparative D-2.1 154 218 2.76 example 2.1 Comparative D-2.2 141 216 2.85 example 2.2 Comparative D-3 109 321 3.15 example 3 Example 2.2 S-2.2 73 105 2.8 Example 2.3 S-2.3 49 67 2.72 Example 2.4 S-2.4 48 64 2.71 Example 2.5 S-2.5 75 107 2.79 Example 2.6 S-2.6 79 112 2.8 Example 2.7 S-2.7 72 109 2.83 Example 2.8 S-2.8 77 111 2.78 Example 2.9 S-2.9 70 105 2.8
(264) TABLE-US-00008 TABLE 3.2 Concentration Concentration Concentration of CO, No. of NOx, ppm of NH.sub.3, ppm % by volume Example 3.1 S-3.1 78 95 2.92 Comparative D-3.1 139 211 2.9 example 3.1 Comparative D-3.2 137 207 2.94 example 3.2 Comparative D-3 109 321 3.15 example 3 Example 3.2 S-3.2 72 91 2.84 Example 3.3 S-3.3 45 9 2.71 Example 3.4 S-3.4 42 23 2.71 Example 3.5 S-3.5 82 99 2.9 Example 3.6 S-3.6 93 112 2.91 Example 3.7 S-3.7 89 107 2.93 Example 3.8 S-3.8 80 101 2.93 Example 3.9 S-3.9 83 104 2.91 Example 3.10 S- 76 97 2.91 3.10
(265) TABLE-US-00009 TABLE 4.2 Concentration Concentration Concentration of CO, No. of NOx, ppm of NH.sub.3, ppm % by volume Example 4.1 S-4.1 52 72 2.79 Comparative D-4.1 120 160 2.74 example 4.1 Comparative D-4.2 107 156 2.82 example 4.2 Comparative D-3 109 321 3.15 example 3 Example 4.2 S-4.2 57 74 2.77 Example 4.3 S-4.3 32 42 2.71 Example 4.4 S-4.4 21 33 2.7 Example 4.5 S-4.5 54 75 2.77 Example 4.6 S-4.6 68 76 2.80 Example 4.7 S-4.7 56 78 2.78 Example 4.8 S-4.8 51 73 2.8 Example 4.9 S-4.9 55 75 2.76 Example 4.10 S- 51 73 2.78 4.10
(266) TABLE-US-00010 TABLE 5.2 Concentration Concentration Concentration of CO, No. of NOx, ppm of NH.sub.3, ppm % by volume Example 5.1 S-5.1 58 59 2.89 Comparative D-5.1 115 151 2.87 example 5.1 Comparative D-5.2 107 147 2.92 example 5.2 Comparative D-3 109 321 3.15 example 3 Example 5.2 S-5.2 52 58 2.81 Example 5.3 S-5.3 35 1 2.7 Example 5.4 S-5.4 27 3 2.7 Example 5.5 S-5.5 62 63 2.87 Example 5.6 S-5.6 75 62 2.91 Example 5.7 S-5.7 69 76 2.88 Example 5.8 S-5.8 65 72 2.9 Example 5.9 S-5.9 58 62 2.91 Example 5.10 S- 61 63 2.88 5.10 Example 5.11 S- 57 60 2.88 5.11
(267) It could be seen from the data in the above tables that, when used in the incomplete regeneration process of a catalytic cracking (under aerobic condition), the inventive compositions capable of reducing CO and NOx emissions had better performance of reducing CO, NH.sub.3 and NOx emissions, as compared with the compositions capable of reducing CO and NOx emissions provided in the comparative example. In addition, during the evaluation, the aged composition capable of reducing CO and NOx emissions was used. The aged composition capable of reducing CO and NOx emissions still achieved high activity of removing CO, NH.sub.3 and NOx. Therefore, the inventive composition capable of reducing CO and NOx emissions had good hydrothermal stability.
TESTING EXAMPLE 2
(268) This testing example was used to show the effects of the compositions capable of reducing CO and NOx emissions provided in the examples and comparative examples on reducing CO and NOx emissions in the incomplete regeneration flue gas under anaerobic conditions.
(269) The test example 1 was repeated except that the feed gas contained 3.7% by volume of CO, 800 ppm NH.sub.3, and balance of N.sub.2. The concentrations of NH.sub.3, NOx and CO after reaction were obtained and the results were listed in Table 1.3-3.3.
(270) TABLE-US-00011 TABLE 1.3 Concentration Concentration Concentration of CO, No. of NOx, ppm of NH.sub.3, ppm % by volume Example 1.1 S-1.1 0 191 3.7 Comparative D-1.1 0 389 3.69 example 1.1 Comparative D-1.2 0 387 3.68 example 1.2 Comparative D-3 0 423 3.7 example 3 Example 1.2 S-1.2 0 204 3.69 Example 1.3 S-1.3 0 133 3.68 Example 1.4 S-1.4 0 129 3.68 Example 1.5 S-1.5 0 199 3.69 Example 1.6 S-1.6 0 194 3.68 Example 1.7 S-1.7 0 197 3.69 Example 1.8 S-1.8 0 192 3.68
(271) TABLE-US-00012 TABLE 2.3 Concentration Concentration Concentration of CO, No. of NOx, ppm of NH.sub.3, ppm % by volume Example 2.1 S-2.1 0 182 3.69 Comparative D-2.1 0 386 3.69 example 2.1 Comparative D-2.2 0 381 3.7 example 2.2 Comparative D-3 0 423 3.7 example 3 Example 2.2 S-2.2 0 186 3.7 Example 2.3 S-2.3 0 117 3.67 Example 2.4 S-2.4 0 113 3.69 Example 2.5 S-2.5 0 188 3.67 Example 2.6 S-2.6 0 197 3.67 Example 2.7 S-2.7 0 185 3.67 Example 2.8 S-2.8 0 189 3.67 Example 2.9 S-2.9 0 183 3.68
(272) TABLE-US-00013 TABLE 3.3 Concentration Concentration Concentration of CO, No. of NOx, ppm of NH.sub.3, ppm % by volume Example 3.1 S-3.1 0 184 3.7 Comparative D-3.1 0 399 3.69 example 3.1 Comparative D-3.2 0 387 3.69 example 3.2 Comparative D-3 0 423 3.7 example 3 Example 3.2 S-3.2 0 176 3.67 Example 3.3 S-3.3 0 51 3.65 Example 3.4 S-3.4 0 68 3.66 Example 3.5 S-3.5 0 195 3.67 Example 3.6 S-3.6 0 221 3.67 Example 3.7 S-3.7 0 213 3.67 Example 3.8 S-3.8 0 189 3.67 Example 3.9 S-3.9 0 191 3.67 Example 3.10 S- 0 185 3.69 3.10
(273) It could be seen from the above tables that, even used in treating the incomplete regeneration flue gas of a catalytic cracking under anaerobic condition, the inventive compositions capable of reducing CO and NOx emissions had better performance of reducing CO and NH.sub.3 emissions, as compared with the compositions capable of reducing CO and NOx emissions provided in the comparative example. In addition, during the evaluation, the aged composition capable of reducing CO and NOx emissions was used. The aged composition capable of reducing CO and NOx emissions still achieved high activity of removing CO and NH.sub.3. Therefore, the inventive composition capable of reducing CO and NOx emissions had good hydrothermal stability.
(274) It could be seen from the data in the above tables that the inventive compositions capable of reducing CO and NOx emissions are suitable for the incomplete regeneration under both aerobic condition and anaerobic condition, and had better hydrothermal stability. In particular, when the preferred calcining under a carbon-containing atmosphere in accordance with was adopted, it was possible to further improve the performance of the compositions capable of reducing CO and NOx emissions; when the preferred metal elements in accordance with were adopted, it was possible to further improve the performance of the compositions capable of reducing CO and NOx emissions; and when the preferred weight ratio of Fe to Co in accordance with was adopted, it was possible to further improve the performance of the compositions capable of reducing CO and NOx emissions.
TESTING EXAMPLE 3
(275) This testing example was used to show the effects of the compositions capable of reducing CO and NOx emissions provided in the examples and comparative examples on reducing CO and NOx emissions in the complete regeneration flue gas and their effects on the distribution of the resulting FCC products.
(276) The compositions capable of reducing CO and NOx emissions were mixed with the catalytic cracking catalyst (Cat-A), wherein the compositions capable of reducing CO and NOx emissions were in an amount of 0.8% by weight of the total weight of the compositions capable of reducing CO and NOx emissions and the catalytic cracking catalyst, and aged at 800° C. under 100% steam atmosphere for 12 h. Then, they were subjected to a catalytic cracking reaction-regeneration evaluation.
(277) The catalytic cracking reaction-regeneration evaluation was operated on a small fixed bed device, with a loading of the aged catalyst of 10 g, a reaction temperature of 500° C., and a ratio of catalysts to oil of 6. The characters of the feeding oil were given in Table 4. The gas products were analyzed by on-line chromatography to obtain the composition of the cracked gases. The liquid products were analyzed by off-line chromatography to obtain the yields of gasoline, diesel and heavy oil.
(278) After the reaction, after stripping for 10 min with N.sub.2, regeneration was operated by in-situ coke burning with a flow rate of the regeneration air of 200 mL/min, a regeneration time of 15 min, and the initial temperature of the regeneration being the same as the reaction temperature. The flue gas in the regeneration process was collected. After the regeneration, the yield of coke was calculated according to the integration data of CO.sub.2 infrared analyzer. The distribution of the FCC products was obtained by normalizing the yields of all products, as shown in Table 4.5-5.5, where the conversion referred to the sum of the yields of dry gas, liquefied gas, gasoline and coke. The concentrations of NOx and CO in the flue gas were measured by Testo350pro flue gas analyzer, and the results were shown in table 4.6-5.6.
(279) TABLE-US-00014 TABLE 4 items Value density (20° C.), g/cm.sup.3 0.9044 viscosity(100° C.), mm.sup.2/s 9.96 four components, wt % saturated hydrocarbons 56.8 aromatic hydrocarbon 24.2 resins 18.2 asphalts 0.8 freezing point, ° C. 40 aniline point, ° C. 95.8 Elemental composition, wt % C 85.98 H 12.86 S 0.55 N 0.18 residual carbon, wt % 3.0 distillation range, ° C. initial boiling point 243 5% 294 10% 316 30% 395 50% 429 70% 473 90% —
(280) TABLE-US-00015 TABLE 4.5 Distribution Compar- of the Exam- Exam- Exam- Exam- ative products ple 4.1 ple 4.2 ple 4.3 ple 4.4 example 3 dry gas, wt % 1.67 1.68 1.71 1.70 1.73 liquefied gas, 19.26 19.38 19.57 19.49 19.20 wt % coke, wt % 7.16 7.13 7.21 7.22 7.29 gasoline, wt % 49.70 49.64 49.49 49.25 49.44 Diesel, wt % 15.17 15.12 14.88 15.27 15.27 heavy oil, wt % 7.03 7.06 7.14 7.07 7.06 conversion, % 77.79 77.83 77.98 77.66 77.66
(281) TABLE-US-00016 TABLE 5.5 distribution Compar- of the Exam- Exam- Exam- Exam- ative products ple 5.1 ple 5.2 ple 5.3 ple 5.4 example 3 dry gas, wt % 1.72 1.70 1.72 1.71 1.73 liquefied gas, 19.27 19.39 19.57 19.50 19.20 wt % coke, wt % 7.16 7.15 7.22 7.22 7.29 gasoline, wt % 49.66 49.62 49.48 49.26 49.44 Diesel, wt % 15.16 15.10 14.87 15.26 15.27 heavy oil, wt % 7.03 7.04 7.13 7.06 7.06 conversion, % 77.81 77.86 77.99 77.69 77.66
(282) It could be seen from the above tables that the use of the inventive compositions capable of reducing CO and NOx emissions in combination with a catalytic cracking catalyst led to low yields of coke and dry gas in FCC products.
(283) TABLE-US-00017 TABLE 4.6 Concentration Concentration of CO, No. of NOx, ppm % by volume Example 4.1 S-4.1 85 0.36 Comparative D-4.1 194 0.35 examples 4.1 Comparative D-4.2 180 0.37 examples 4.2 Comparative D-3 264 0.48 examples 3 Example 4.2 S-4.2 91 0.36 Example 4.3 S-4.3 51 0.34 Example 4.4 S-4.4 36 0.33 Example 4.5 S-4.5 89 0.36 Example 4.6 S-4.6 103 0.37 Example 4.7 S-4.7 92 0.36 Example 4.8 S-4.8 85 0.37 Example 4.9 S-4.9 90 0.35 Example 4.10 S-4.10 85 0.36
(284) TABLE-US-00018 TABLE 5.6 Concentration Concentration of CO, No. of NOx, ppm % by volume Example 5.1 S-5.1 85 0.40 Comparative D-5.1 185 0.39 examples 5.1 Comparative D-5.2 175 0.41 examples 5.2 Comparative D-3 264 0.48 examples 3 Example 5.2 S-5.2 78 0.37 Example 5.3 S-5.3 34 0.33 Example 5.4 S-5.4 27 0.33 Example 5.5 S-5.5 90 0.39 Example 5.6 S-5.6 102 0.40 Example 5.7 S-5.7 104 0.39 Example 5.8 S-5.8 98 0.40 Example 5.9 S-5.9 86 0.40 Example 5.10 S-5.10 89 0.39 Example 5.11 S-5.11 84 0.39
(285) It could be seen from the data in the above tables that, when used in a catalytic cracking process, the inventive compositions capable of reducing CO and NOx emissions had better performance of reducing CO and NOx emissions, as compared with the compositions capable of reducing CO and NOx emissions provided in the comparative example. In addition, during the evaluation, the aged composition capable of reducing CO and NOx emissions was used. The aged composition capable of reducing CO and NOx emissions still achieved high activity of removing CO and NH.sub.3. Therefore, the inventive composition capable of reducing CO and NOx emissions had good hydrothermal stability.
(286) The preferred embodiments of the invention have been described in detail. However, the present invention is not limited to the specific details of the above embodiments. Various simple modifications may be made to the embodiments of the present invention within the scope of the technical concept of the present invention. Such simple modifications are within the protection scope of the present invention.
(287) It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. The invention is not described in detail for the possible combinations in order to avoid unnecessary repetition.
(288) In addition, any combination of the embodiments of the present invention is also possible as long as it does not depart from the spirit of the present invention, which should be considered as the disclosure of the present invention.