Combustor, a tile holder and a tile
11530817 · 2022-12-20
Assignee
Inventors
- Luca Tentorio (Derby, GB)
- Juan Carlos Roman Casado (Derby, GB)
- Giacomo Di Chiaro (Derby, GB)
- Jonathan Knapton (Derby, GB)
- Filippo Zambon (Derby, GB)
- Radu Irimia (Derby, GB)
Cpc classification
F23R3/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A combustor including a combustor lining, a tile including a recess at an end defining a receiving surface, and a tile holder. The tile holder includes an elongate retaining head having a combustor surface configured to face a combustion chamber of a combustor, and a securing portion extending from the head, the securing portion being configured to secure the head to a combustor lining. The retaining head extends laterally with respect to an elongate direction of the retaining head to define a retaining surface laterally adjacent to the securing portion; and the retaining surface cooperates with the receiving surface of the tile to retain the tile against the combustor lining. There is also disclosed a tile holder and a tile.
Claims
1. A tile holder configured to be used for securing a combustor tile to a combustor lining, the tile holder comprising: an elongate retaining head having a combustor surface configured to face a combustion chamber of a combustor, and a pair of retaining surfaces each located on a respective lateral side of the elongate retaining head, the pair of retaining surfaces being located adjacent to the combustor surface on each lateral side of the combustor surface, an entirety of the pair of retaining surfaces being configured to be spaced apart from the tile on each lateral side of the elongate retaining head forming a gap along an entire longitudinal length of the elongate retaining head between the respective retaining surface and the tile, and a securing portion extending from the elongate retaining head, the securing portion being configured to secure the elongate retaining head to a combustor lining, the securing portion including a first cooling hole extending only partially within a length of the securing portion, which intersects with a second cooling hole that extends through a width of the securing portion and connects with the first cooling hole through the length of the securing portion, and including third cooling holes that extend through the elongate retaining head at the combustor surface and on opposed sides of the securing portion between the pair of retaining surfaces, wherein: the elongate retaining head extends laterally with respect to an elongate direction of the elongate retaining head to define the retaining surface laterally adjacent to the securing portion; and the retaining surface is configured to cooperate with a receiving surface of the tile to be configured to retain the tile against the combustor lining.
2. The tile holder according to claim 1, further comprising a plurality of securing portions, including the securing portion, distributed along the elongate extent of the elongate retaining head, the plurality of securing portions each including a threaded bolt protrusion and configured to extend through the combustor lining and receive a nut to secure the tile holder to the combustor lining.
3. The tile holder according to claim 2, wherein the plurality of bolt protrusions each include the first cooling hole only partially through the length of each of the plurality of bolt protrusions and through a corresponding portion of the elongate retaining head.
4. The tile holder according to claim 1, wherein the elongate retaining head includes a plurality of effusion cooling holes.
5. The tile holder according to claim 1, further comprising a spacer for holding the elongate retaining head away from a surface of the combustor lining.
6. The tile holder according to claim 5, further comprising a plurality of spacers distributed along the elongate extent of the elongate retaining head, each spacer of the plurality of spacers including a spacer protrusion extending from the elongate retaining head and configured to abut against the combustor lining.
7. The tile holder according to claim 1, wherein the retaining surface of the elongate retaining head is tapered from the combustor surface in a direction towards the securing portion.
8. The tile holder according to claim 1, wherein the elongate retaining head includes a retaining wing on at least one lateral side of the elongate direction to define the retaining surface.
9. The tile holder according to claim 8, further comprising a retaining protrusion extending from the retaining wing and defining the retaining surface, so as to define a cooling channel between the retaining wing, the retaining protrusion, and the combustor lining in use.
10. The tile holder according to claim 9, wherein the or each retaining protrusion includes a plurality of cooling holes.
11. The tile holder according to claim 9, wherein the retaining protrusion is elongate along a length of the elongate retaining head, or the tile holder further comprises a plurality of retaining protrusions, including the retaining protrusion, along the length of the elongate retaining head.
12. The tile holder according to claim 8, wherein the retaining wing includes a plurality of cooling holes.
13. The tile holder according to claim 1, wherein at least one of the pair of retaining surfaces is configured to cooperate with a recess at an end defining the receiving surface.
14. A combustor comprising: a combustor lining; a tile including a recess at an end defining a receiving surface; and a tile holder including: an elongate retaining head having a combustor surface configured to face a combustion chamber of the combustor, and a pair of retaining surfaces each located on a respective lateral side of the elongate retaining head, the pair of retaining surfaces being located adjacent to the combustor surface on each lateral side of the combustor surface, an entirety of the pair of retaining surfaces being spaced apart from the tile on each lateral side of the elongate retaining head forming a gap that spans an entire height and an entire elongate length of the elongate retaining head between the respective retaining surface and the tile, and a securing portion extending from the elongate retaining head, the securing portion being configured to secure the elongate retaining head to the combustor lining, wherein: the elongate retaining head extends laterally with respect to an elongate direction of the elongate retaining head on each respective side of the elongate retaining head to define the pair of retaining surfaces laterally adjacent to the securing portion; cooling holes extend through the elongate retaining head at the combustor surface and on opposed sides of the securing portion between the pair of retaining surfaces; and the retaining surface cooperates with the receiving surface of the tile to retain the tile against the combustor lining.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE DISCLOSURE
(9) Aspects and embodiments of the present disclosure will now be discussed with reference to the corresponding drawings. Other aspects and embodiments will be apparent to those skilled in the art.
(10)
(11) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the core exhaust nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(12) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(13) Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
(14) The epicyclic gearbox 30 is shown by way of example in greater detail in
(15) The epicyclic gearbox 30 illustrated by way of example in
(16) It will be appreciated that the arrangement shown in
(17) Purely by way of example, any suitable arrangement may be used for locating the gearbox 30 in the engine 10 and/or for connecting the gearbox 30 to the engine 10. By way of further example, the connections (such as the linkages 36, 40 in the
(18) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(19) Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
(20) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(21) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
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(23)
(24) The combustor 41 comprises a plurality of tile holders 48 disposed between the tiles 46 on an inner surface of the combustor lining 44 to secure the tiles 46 to the combustor lining 44.
(25) The holder 48 comprises an elongate retaining head 50 extending linearly in an elongate direction. As shown in
(26) The retaining head 50 comprises a plurality of effusion cooling holes 60 which extend through the retaining head 50. In this example, the plurality of effusion cooling holes 60 in the retaining head 50 are provided in a single line along the elongate direction of the retaining head 50. In other examples, the effusion cooling holes 60 may be distributed in any suitable array on the retaining head 50.
(27) The tile holder 48 comprises a plurality of securing portions 54 (only one is shown in
(28) The bolt protrusions each comprise a cooling hole 62 extending through the length of the protrusion and through the corresponding portion of the retaining head 50. In this example, the cooling hole 62 through each of the bolt protrusions aligns with a respective effusion cooling hole 60 in the retaining head 50.
(29) The holder 48 further comprises a plurality of spacers 72 (seen in
(30) The retaining head 50 extends laterally with respect to the elongate direction of the head 50 to define a retaining surface 58 laterally adjacent to the securing portion 54. In this example the retaining head 50 is configured such that the retaining surface 58 tapers from the head combustor surface 52 in a direction towards the securing portions 54, so as to face outwardly in use. The retaining surface 58 is configured to cooperate with a receiving surface of the tiles 46 which will be explained in more detail below.
(31) The combustor tiles 46 are configured to line the combustor lining 44 and to protect the combustor lining 44 from the heat in the combustion chamber in use. Each tile 46 comprises a tile combustor surface 68 which is configured to face the combustion chamber in use, and a lining surface 70 on an opposing side to the tile combustor surface 68, which is configured to face the combustor lining 44 in use. Each of the tiles 46 comprise a plurality of effusion cooling holes 64 through the tile from the lining surface 70 to the tile combustor surface 68, which are evenly distributed around the tile 46. The effusion cooling holes may be normal to the tile combustor surface, or may be angled with respect to the normal of the tile surface. In other examples, the effusion cooling holes may be distributed unevenly, such as by providing more cooling holes in an area where more cooling is required.
(32) Each tile 46 comprises a spacing rail 74 at an end to hold the tile 46 away from the combustor lining 44. The spacer rail 74 abuts the combustor lining 44 in use and holds the lining surface 70 of the tile 46 offset from the combustor lining 44, thereby defining a cooling space between the tile 46 and the combustor lining 44. In other examples, the tile may be held away from the combustor lining by a plurality of discrete spacers, so that the cooling space between the tiles 46 and combustor lining 44 is fluidically connected to the cooling space between the retaining head 50 and the combustor lining 44.
(33) The tile 46 comprises a recess at an end which defines a receiving surface 66. In this example, the receiving surface 66 of each of the tiles 46 tapers from the lining surface 70 to the tile combustor surface 68 so that it faces generally inwardly in use. The receiving surface 66 is configured to cooperate with the retaining surface 58 of the holder 48 so that the retaining head 48 retains the tile 46 against the combustor lining 44 when the retaining head is secured to the combustor lining 44 with the securing portion 54. It should be understood that, in this example, the receiving surface 66 generally takes the form of a chamfered edge of the tile 46 which cooperates with a retaining surface 58 generally formed by a correspondingly chamfered edge of the securing portion 54 to thereby retain the tile 46.
(34) In use, the tile holder 48 and the tile 46 are configured so that the head combustor surface 52 and the tile combustor surface 68 are flush when the holder 48 secures the tiles 46 to the combustor lining 44. Therefore, the tile holder 48 and tile 46 define a single, flush combustor surface to face the combustion chamber to protect the combustor lining 44 from the heat in the combustion chamber in use.
(35) Having a tile holder 48 as described to secure tiles 46 to a combustor lining 44, rather than having integral bolts extending from a tile, which secure a tile to a combustor lining, ensures that cooling holes can be distributed more evenly across the combustor surface. In previously considered systems, the integral bolts on a tile may produce “shadow zones” which are areas where a laser cannot drill a hole into the tile without damaging the bolt. This shadow zone is particularly notable when the cooling holes are drilled at an angle to the normal of the tile, such that a laser would drill a hole in the bolt if done within the shadow zone. Having a separate tile holder as described allows the holes to be drilled much closer to the edge of the tile, and therefore much closer to the bolt when assembled, because there is no shadow zone on the tile. Therefore, there will be more even cooling of the combustor tiles 46 in use, thus providing more efficient cooling of the whole combustor tile.
(36) Further, having a separate tile 46 and tile holder 48 means that they can be made of different materials, such as steel or ceramic. Therefore, the materials can be chosen to balance the cost, heat performance and weight of the tile holders 48 and tiles 46 to provide an optimal solution.
(37) Furthermore, in previously considered systems, there are gaps between combustor tiles in order to accommodate thermal expansion of the tiles in use. This disrupts the flow of cooling air, such that it is less efficient. However, in this example, no such gaps are required between the tiles and the tile holders, as the thermal expansion can be better accommodated by the tapered retaining and receiving surface while maintaining contact therebetween. Therefore, the cooling air can be used more efficiently to cool the tiles or to better control the combustion process.
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(40) The second example tile holder 148 shares some features with the first example holder 48. It comprises a retaining head 150 extending along an elongate direction and defining a head combustor surface 152 configured to face the combustion chamber. The holder 148 comprises a securing portion 154 which shares some features with the securing portion 54 of the first example tile holder 48, such as the bolt and nut, but does not have a cooling hole extending through the bolt protrusion.
(41) The retaining head 150 comprises a pair of retaining wings 180 extending on lateral sides of the securing portion 154 with respect to the elongate direction of the retaining head 150 to define a retaining surface 158 laterally on either side of the securing portion 54. In other examples, the retaining head 50 may have a single retaining wing laterally extending on only one side of the securing portion 54.
(42) The retaining wings 180 extends laterally along the whole elongate extent of the holder 148. The retaining wings 180 each comprise a retaining protrusion 184 extending from the respective retaining wing 180 in the same direction as the securing portion 154. The retaining protrusion 184 defines the retaining surface 158 and holds the retaining head 150 away from the combustor lining 44 so as to define a cooling channel 182 between the wing 180, retaining protrusion 184 and the combustor lining 44 in use.
(43) In this example, the retaining protrusion 184 on each retaining wing 180 extends along the elongate length of the retaining wing 180. In other examples, there may be a plurality of discrete retaining protrusions on each retaining wing, distributed along the elongate extent of the retaining head, such that the cooling channel defined between the wing, the retaining protrusion and the combustor lining is fluidically connected to the cooling space between the tile and the combustor lining in use.
(44) In this example, the second example tile 146 shares some features with the first example tile 46, but differs in that the cooling holes extend diagonally through the tile 146. Further, the tile 146 comprises a receiving surface 166 which is defined by a recess at an end of the tile 146. In this example, the receiving surface 166 is configured to be parallel to the combustor lining 44 in use, and to face the combustion chamber in use.
(45) Each retaining wing 180 of the second example holder 148 comprises cooling holes 186. The cooling holes 186 in this example are distributed in a line along the length of each retaining wing 180. The retaining protrusions 184 in this example comprise a plurality of cooling holes distributed along the length of each retaining wing 184 to fluidically connect the cooling channel 182 with the cooling space between the tile 146 and the combustor lining 44 in use. In other examples, there may be no cooling holes on the retaining wings.
(46) In this example, the retaining protrusions 184 behave as the spacers do in the first example tile holder 48. Therefore, there is no need for the spacers in this example. Although in some examples there may also be spacers similar to those on the first example tiles holder 48.
(47) The retaining protrusions 184 in this example are configured to be laterally spaced from the wall of the tiles so as to accommodate thermal expansion of the components in use.
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(49) The third example tile holder 248 shares some features with the second example tile holder 148 in that it has the a retaining head 150 with retaining wings 180 and retaining protrusions 184 as the second example tile holder 148. The third example tile holder 248 further comprises a third line of cooling holes between the cooling holes on each retaining wing 180.
(50) The third example tile holder 248 also comprises a securing portion comprising a threaded bolt protrusion which is configured to extend through the combustor lining 44 in use to secure the tile holder 248 to the liner 44.
(51) The bolt protrusion of the securing portion 254 comprises a cooling hole 288 extending part of the way along the length of the bolt protrusion which is aligned with a cooling hole in the third line of cooling holes in the retaining head. A further cooling hole 289 extends through the width of the bolt protrusion and connects with the cooling hole 288 through the length of the bolt protrusion.
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(53) The fourth example tile holder 348 shares some features with the third example tile holder 248 but differs in that it further comprises a lateral protrusion 390 extending laterally from each retaining protrusion 184. The lateral protrusions 390 extend along the elongate extent of the retaining protrusions 184. The lateral protrusions 390 are provided on the retaining protrusions furthest from the combustor surface 152, so that they extend the retaining surface 358 of the retaining head 150, and so as to laterally hold the tile 146 away from the holder 348.
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(55) The fifth example tile holder 448 shares some features with the fourth example tile holder 348, but differs in that the lateral protrusions 390 extend from the combustor surface of the retaining head.
(56) Although it has been described that the holder has a retaining head which extends linearly in an elongate direction, it should be appreciated that the elongate direction may be the local direction in which the head extends at a given point. As such, the retaining head may not extend linearly, but rather, may have a curve, or may extend with any suitable profile to position tile borders at regions in the combustion chamber with expected lower temperatures.
(57) Although it has been described that the tile holders are configured to hold tiles at their ends, in other examples, the end may be defined by a slot within a tile, wherein the tile holder is configured to sit within the slot to secure the tile to the combustor lining.
(58) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.