SHEET STACK HANDLER COMPRISING A SHEET STACKER AND/OR SHEET FEEDER FOR A PINTER
20240208749 ยท 2024-06-27
Inventors
Cpc classification
B65H7/20
PERFORMING OPERATIONS; TRANSPORTING
B65H1/04
PERFORMING OPERATIONS; TRANSPORTING
B65H2557/20
PERFORMING OPERATIONS; TRANSPORTING
B65H7/04
PERFORMING OPERATIONS; TRANSPORTING
B65H1/26
PERFORMING OPERATIONS; TRANSPORTING
B65H3/0833
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H1/26
PERFORMING OPERATIONS; TRANSPORTING
B65H1/04
PERFORMING OPERATIONS; TRANSPORTING
B65H1/14
PERFORMING OPERATIONS; TRANSPORTING
B65H7/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sheet stack handler includes first and second liftable stack supports, a sheet engager for stacking a sheet onto a stack of sheets, a lift assembly, and a translation mechanism. The lift assembly moves the first or second liftable stack supports between a bottom and top position. A stack holding volume is defined between the bottom and top positions. The lift assembly positions a top sheet of the stack of sheets and/or on the first or second liftable stack supports inside the stack holding volume at an operative level to allow the sheet engager to stack a new sheet and/or separate the top sheet from the respective stack of sheets. The translation mechanism translates one of the first and second liftable stack supports while supporting a sheet stack between a buffer position outside of the stack holding volume and an active position inside the stack holding volume.
Claims
1. A sheet stack handler comprising a sheet stacker and/or a sheet feeder comprising: a first and a second, liftable stack support, each configured to support a stack of sheets, preferably provided on a pallet; an individual sheet engager comprising a sheet-to-stack supplier for stacking a sheet onto a stack of sheets one of the first or second, liftable stack supports and/or a sheet-from-stack separator for separating a sheet from a stack of sheets on one of the first and second liftable stack supports, a lift assembly for moving the first and/or second liftable stack support between a bottom position and a top position, which are respectively positioned spaced apart from and adjacent the individual sheet engager, such that a stack holding volume is defined between the bottom position and top position, and wherein the lift assembly is further configured to position a top sheet of the stack on the first and/or second, liftable stack support inside the stack holding volume at an operative level of the individual sheet engager, such that the individual sheet engager can stack a new sheet onto the top sheet and/or separate the top sheet from the respective stack; and a translation mechanism configured to translate at least one of the first and second, liftable stack supports while supporting a stack of sheets between a buffer position outside of and on one side of the stack holding volume and an active position inside the stack holding volume.
2. The sheet stack handler according to claim 1, wherein the lift assembly comprises a first lift for lifting and/or lowering the first, liftable stack support and a second lift for lifting and/or lowering the second, liftable stack support independent of the first, liftable stack support.
3. The sheet stack handler according claim 2, wherein the individual sheet engager is configured to transport sheets in a transport direction parallel to a transport path for feeding sheets to and/or receiving sheets from the individual sheet engager, and wherein a translation direction of the translation mechanism is perpendicular to the transport direction and to the lifting direction.
4. The sheet stack handler according to claim 3, wherein the translation mechanism is configured to move the one of the first and second, liftable stack supports back and forth along a straight, linear trajectory between the active position and the buffer position.
5. The sheet stack handler according to claim 4, wherein the translation mechanism comprises a sliding frame that connects the first, liftable stack support to the second, liftable stack support, such that first and second liftable stacks support move in unison in a translation direction of the translation mechanism.
6. The sheet stack handler according to claim 5, wherein the sliding frame is a rigid frame that on it defines fixed, non-overlapping positions for the first and second, liftable stack supports.
7. The sheet stack handler according to claim 5, wherein the first and the second lift are mounted onto the sliding frame besides one another in the translation direction.
8. The sheet stack handler according to claim 2, wherein two buffer positions are provided on opposite sides of the stack holding volume, such that moving one of the of the first and second, liftable stack support from one of the buffer positions to the active position moves the other of the first and second, liftable stack support from the active position to the other one of the buffer positions.
9. The sheet stack handler according to claim 8, further comprising a housing surrounding the stack holding volume, wherein the buffer positions extend outside said housing, so that in the buffer positions the first and second, liftable stack supports are accessible for loading and/or unloading a pallet therefrom.
10. The sheet stack handler according to claim 1, wherein the lift assembly comprises: a first lift for moving the first, liftable stack support between the bottom position and the top position, and wherein the second, liftable stack support is movable in a direction independent of the first, liftable stack support perpendicular to lifting directions of both the first and second liftable stack supports between the buffer position and an active position wherein the second, liftable support is inside the stack holding volume and extends over the first, liftable stack support, such that the individual sheet engager is able to stack and/or separate sheets on and/or from a second stack of sheets on the second, liftable stack support; a second lift for lowering and raising the second, liftable stack support independently of the first lift, wherein the second, liftable stack support is dimensioned and positioned be inserted into the stack holding volume without contacting the first lift at least between the top and bottom positions.
11. The sheet stack handler according to claim 10, further comprising a translation guide beam along which the second, liftable stack support is movable when moving in and out the stack holding volume, wherein the translation guide beam extends parallel to a horizontal direction during use.
12. The sheet stack handler according to claim 11, wherein the second lift is positioned outside the stack holding volume when the second, liftable stack support has been inserted into the stack holding volume.
13. The sheet stack handler according to claim 12, wherein the second, liftable stack support does not overlap with lifting lines of the first lift, when viewed in the vertical direction.
14. The sheet stack handler according to claim 2, further comprising a controller configured to determine when a number of sheets in the stack on the first, liftable stack support matches or crosses a predetermined threshold, to then control the first, liftable stack support to be positioned at the bottom position, followed by controlling the second, liftable stack support to be inserted into the stack holding volume, and to transmit stack support information for prompting said information on a user interface.
15. A printer comprising sheet stack handler according to claim 1.
16. A method for stacking and/or feeding sheets onto and/or from a stack, the method comprising the steps of: controlling a height position of a first, liftable stack support, such that a top sheet of a stack on the first, liftable stack support is at an operative level at an individual sheet engager, such that the individual sheet engager can stack and/or supply a sheet onto and/or from the stack on the first, liftable stack support; moving along a straight trajectory a second, liftable stack support from a buffer position adjacent and to a side of the stack holding volume into the stack holding volume; controlling a height position of the second, liftable stack support independent of a height position of the first, liftable stack support, such that a top sheet of a stack and/or top surface on the second, liftable stack support is at the operative level at the individual sheet engager; and stacking and/or separating a sheet onto and/or from the stack on the second, liftable stack support by means of the individual sheet engager.
17. The method according to claim 16, wherein the second, liftable stack support slides over the first, liftable stack support in the stack holding volume or the step of sliding comprises moving the first and second, liftable stack supports in coupled movement in a translation direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0051] The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0065] The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
Printer
[0066]
[0067] The output section 5 comprises an output holder for holding printed image receiving material, for example a plurality of sheets. The output section 5 may comprise a further output holders. The printed image receiving material is transported from the print engine and control section 3 via an inlet 53 to the output section 5 via the rollers 54 of the output transport path 52. The output holder is comprised in a sheet stacking module, which stacks sheets received from the output transport path 52 into a stack on the output holder.
[0068] The print engine and control section 3 comprises a print engine and a controller 37 for controlling the printing process and scheduling the plurality of sheets in a printing order before they are separated from a stack at the input section 4.
[0069] The controller 37 is a computer, a server or a workstation, connected to the print engine and connected to the digital environment of the printing system, for example a network N for transmitting a submitted print job to the printing system 1. In
[0070] The controller 37 comprises a print job receiving section 371 permitting a user to submit a print job to the printing system 1, the print job comprising image data to be printed and a plurality of print job settings. The controller 37 comprises a print job queue section 372 comprising a print job queue for print jobs submitted to the printing system 1 and scheduled to be printed. The controller 37 comprises a sheet scheduling section 373 for determining for each of the plurality of sheets of the print jobs in the print job queue an entrance time in the paper path of the print engine and control section 3, especially an entrance time for the first pass and an entrance time for the second pass in the loop in the paper path according to the present invention. The sheet scheduling section 373 will also be called scheduler 373 hereinafter.
[0071] The sheet scheduling section 373 takes the length of the loop into account. The length of the loop corresponds to a loop time duration of a sheet going through the loop dependent on the velocity of the sheets in the loop. The loop time duration may vary per kind of sheet, i.e. a sheet with different media properties.
[0072] Resources may be recording material located in the input section 4, marking material located in a reservoir 39 near or in the print head or print assembly 31 of the print engine, or finishing material located near the print head or print assembly 31 of the print engine or located in the output section 5 (not shown).
[0073] The paper path comprises a plurality of paper path sections 32, 33, 34, 35 for transporting the image receiving material from an entry point 36 of the print engine and control section 3 along the print head or print assembly 31 to the inlet 53 of the output section 5. The paper path sections 32, 33, 34, 35 form a loop according to the present invention. The loop enables the printing of a duplex print job and/or a mix-plex job, i.e. a print job comprising a mix of sheets intended to be printed partially in a simplex mode and partially in a duplex mode.
[0074] The print head or print assembly 31 is suitable for ejecting and/or fixing marking material to image receiving material. The print head or print assembly 31 is positioned near the paper path section 34. The print head or print assembly 31 may be an inkjet print head, a direct imaging toner assembly or an indirect imaging toner assembly.
[0075] While an image receiving material is transported along the paper path section 34 in a first pass in the loop, the image receiving material receives the marking material through the print head or print assembly 31. A next paper path section 32 is a flip unit 32 for selecting a different subsequent paper path for simplex or duplex printing of the image receiving material. The flip unit 32 may be also used to flip a sheet of image receiving material after printing in simplex mode before the sheet leaves the print engine and control section 3 via a curved section 38 of the flip unit 32 and via the inlet 53 to the output section 5. The curved section 38 of the flip unit 32 may not be present and the turning of a simplex page has to be done via another paper path section 35.
[0076] In case of duplex printing on a sheet or when the curved section 38 is not present, the sheet is transported along the loop via paper path section 35A in order to turn the sheet for enabling printing on the other side of the sheet. The sheet is transported along the paper path section 35 until it reaches a merging point 34A at which sheets entering the paper path section 34 from the entry point 36 interweave with the sheets coming from the paper path section 35. The sheets entering the paper path section 34 from the entry point 36 are starting their first pass along the print head or print assembly 31 in the loop. The sheets coming from the paper path section 35 are starting their second pass along the print head or print assembly 31 in the loop. When a sheet has passed the print head or print assembly 31 for the second time in the second pass, the sheet is transported to the inlet 53 of the output section 5.
[0077] The input section 4 may include one or more sheet feeding modules, which each comprise at least one input holders for holding the image receiving material before transporting the sheets of image receiving material to the print engine and control section 3. Sheets of image receiving material are separated by a sheet separating module from an input holder and guided by guiding means 42, 43, 47 to the print engine and control section 3. Each input holder may be used for holding a different kind of image receiving material, i.e. sheets having different media properties.
[0078] The local user interface 7 is suitable for displaying user interface windows for controlling the print job queue residing in the controller 37. In another embodiment a computer N1 in the network N has a user interface for displaying and controlling the print job queue of the printing system 1.
EXAMPLE 1
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[0080] The sheet separating module 77 is configured to engage and hold a top sheet from the first stack 89 to transport it onto a transport path 86. The sheet separating module 77 in
[0081] The first lift and the sheet separating module 77 are attached to the frame 80. The frame 80 secures the sheet feeding module 70 to ground and provides a rigid, stationary reference with respect to which e.g. the liftable, stack supports 72, 92 are moved.
[0082] The sheet feeding device 70 further comprises an auxiliary stack holding device 90. The auxiliary stack holding device 90 comprises a second, liftable stack support 92 configured for holding a second stack of the sheets 95. The second, liftable stack support 92 has similar dimensions as the first, liftable stack support 72, so that both can hold the same type of sheets (i.e. having the same dimensions and/or same materials). Both have at least an equally large area for stack support surface. In
[0083] The second, liftable stack support 92 is arranged to move from its buffer position BP into the stack holding volume 88 by means of the translation mechanism 110. The translation mechanism 110 comprises a horizontal drive 96. The horizontal drive 96 is configured to translate the support 100 bearing, upon which the second, liftable stack support 92 is mounted, in the transport direction X into the stack holding volume 88. Thereby, the support bearing 100 is guided along the frame portion 81. Additionally, a second lift is provided to move the second, liftable stack support 92 in the vertical direction Z with respect to the support bearing 100. In
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[0085] Upon determining that the stack on the first, liftable stack support 72 has been depleted, the controller 37 controls the first lifting drive 78 to return the first, liftable stack support 72 to the bottom position BOT. When the controller 37 determines that the first, liftable stack support 72 has been lowered below the second, liftable stack support 92, the horizontal drive 96 is activated to slide the second, liftable stack support 92 towards and into the stack holding volume 88, as shown in
[0086] In
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[0088] The re-stocking of the first, liftable stack support 72 is shown in
EXAMPLE 2
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EXAMPLE 3
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[0091] In
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[0094] The first half of the sliding frame 101 comprises the first stack support 72 and is positioned inside the housing, while a second half with the second stack support 92 is positioned outside of the housing. This allows a second pallet 95P with a second sheet stack 95 to be loaded onto the second stack support 92, as shown in
[0095] The situation in
[0096] The rigid sliding frame 101 is translatable, such that the first stack support 72 is movable between the first buffer area A and the active stack area B and the second stack support 92 is movable between the active stack area B and the other buffer area C, at least when viewed in the vertical direction Z. The sliding frame 101 rigidly couples the movement of the first stack support 72 to that of the second stack 92 in the translation direction Y. On the sliding frame 101 the first and second stack support 72, 92 have fixed relative positions. The first and second lifts are similarly fixed with respect to the one another on the sliding frame, at least in the sliding direction. When moving one of the stack supports 72, 92 to the active stack area B, the other of the stack supports 72, 92 is moved to its respective buffer area A, C. In the example here, with the sliding frame 101 in its first position FP, the first support stack 72 is in the active stack area B while the second stack support 92 is in the first buffer area A. Activating the drive of the translation mechanism 120 moves the sliding frame to its second position SP, wherein the first stack support 72 is in the second buffer area C while the second stack support 92 is in the active stack area B. The first and second lifts can be controlled independently from one another, so that the first and second stack supports 72, 92 can be set at any desired height, regardless of the position of the sliding frame 101 in the sliding direction. Since the first and second lifts are fixed to the sliding frame in the sliding direction, a stack support 72, 92 can be moved up or down as it moves towards or away from the active stack area B.
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EXAMPLE 4
[0100] It will be appreciated that the configuration in
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[0102] Although specific embodiments of the invention are illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations exist. It should be appreciated that the exemplary embodiment or exemplary embodiments are examples only and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
[0103] It will also be appreciated that in this document the terms comprise, comprising, include, including, contain, containing, have, having, and any variations thereof, are intended to be understood in an inclusive (i.e. non-exclusive) sense, such that the process, method, device, apparatus or system described herein is not limited to those features or parts or elements or steps recited but may include other elements, features, parts or steps not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, the terms a and an used herein are intended to be understood as meaning one or more unless explicitly stated otherwise. Moreover, the terms first, second, third, etc. are used merely as labels, and are not intended to impose numerical requirements on or to establish a certain ranking of importance of their objects.
[0104] The present invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.