WAFER SINGULATING METHOD AND LED CHIP AND LIGHT EMITTING MODULE
20240213397 ยท 2024-06-27
Inventors
- Di SONG (Tianjin, CN)
- Yuxian TIAN (Tianjin, CN)
- Xinjie DING (Tianjin, CN)
- Chao JIN (Tianjin, CN)
- Dongyan ZHANG (Tianjin, CN)
- Duxiang Wang (Tianjin, CN)
Cpc classification
International classification
H01L33/00
ELECTRICITY
Abstract
A wafer singulating method includes: providing a wafer product having front and back sides the front side being formed with scribe lines; deep scribing with a laser along the scribe lines on the front side to form a plurality of intersecting trenches; and cleaving the back side along the trenches on the front side. The cleaving of the back side proceeds in different directions each of which is directed to a center of the wafer product from a periphery of the wafer product. The cleaving in each of the directions proceeds along the trenches one after the other from one of the trenches nearest to the periphery of the wafer product and ceases near or at the center.
Claims
1. A wafer singulating method comprising: providing a wafer product having a front side and a back side opposite to each other, the front side of the wafer product having a plurality of scribe lines; deep scribing the wafer product with a laser along the scribe lines from the front side of the wafer product to form a plurality of intersecting trenches on the front side of the wafer product; cleaving the back side of the wafer product along the trenches on the front side of the wafer product; wherein the cleaving proceeds in different directions each of which is directed to a center of the wafer product from a periphery of the wafer product, and the cleaving in each of the directions proceeds along the trenches one after the other from one of the trenches nearest to the periphery of the wafer product and ceases near or at the center of the wafer product.
2. The wafer singulating method as claimed in claim 1, wherein, before the cleaving proceeds along the trenches, the wafer product is cleaved into multiple sub-wafers, and each of the sub-wafers is cleaved from the periphery of the wafer product toward the center of the wafer product.
3. The wafer singulating method as claimed in claim 2, wherein the wafer product is cleaved into the sub-wafers along at least one straight line passing through the center of the wafer product.
4. The wafer singulating method as claimed in claim 1, wherein a ratio of a depth of the trench to a thickness of the wafer product ranges from 1:5 to 1:2.
5. The wafer singulating method as claimed in claim 1, wherein the front side of the wafer product further includes an epitaxial layer that has a first type semiconductor layer, an active layer, and a second type semiconductor layer sequentially arranged in a stack.
6. The wafer singulating method as claimed in claim 5, wherein the trenches formed by deep scribing the front side of the wafer product extend through the epitaxial layer.
7. The wafer singulating method as claimed in claim 4, wherein the trenches include first and second trenches intersecting each other, the step of cleaving the wafer product includes: cleaving the back side of the wafer product along a first straight line that extends in a first direction and that passes through a geometric center of the wafer product, and a second straight line that extends in a second direction and that passes through the geometric center of the wafer product, so that the wafer product is divided into a first sub-wafer, a second sub-wafer, a third sub-wafer, and a fourth sub-wafer which follow one after the other in a clockwise order; cleaving the back side of the wafer product along the first trenches that are parallel to the first straight line by proceeding from one of the first trenches nearest to a first side of the periphery of the wafer product to the other one of the first trenches nearest to the first straight line so that each of the first sub-wafer and the fourth sub-wafer is diced to allow separation of cleaved parts in the second direction; cleaving the wafer product along the first trenches parallel to the first straight line by proceeding from one of the first trenches nearest to a second side of the periphery of the wafer product to the other one of the first lines nearest to the first straight line so that the second sub-wafer and the third sub-wafer are diced to allow separation of cleaved parts in the second direction, the second side being opposite to the first side along the second direction; cleaving the wafer product along the second trenches parallel to the second straight line by proceeding from one of the second trenches nearest to a third side of the periphery of the wafer product to the other one of the second trenches nearest to the second straight line so that the first sub-wafer and the second sub-wafer are diced to allow separation of cleaved parts in the first direction; and cleaving the wafer product along the second trenches parallel to the second straight line by proceeding from one of the second trenches nearest to a fourth side of the periphery of the wafer product to the other one of the second trenches nearest to the second straight trenches so that the third sub-wafer and the fourth sub-wafer are diced for separation of cleaved parts in the first direction, the third and fourth sides being opposite in the first direction.
8. An LED chip comprising a singulated wafer product having a front side and a back side disposed opposite to each other, and a cleaved side wall extending transversely between said front and back sides; wherein an end of said cleaved side wall proximate to said front side is formed with a recast portion, and an end of said cleaved side wall proximate to said back side being a smooth side wall surface portion.
9. The LED chip as claimed in claim 8, wherein a ratio of a thickness (D0) of said recast portion to a thickness (D) of said cleaved side wall ranges from 1:5-1:2.
10. The LED chip as claimed in claim 8, wherein: said singulated wafer product has a rectangular cross section on a plane perpendicular to a thickness direction of said singulated wafer product; a ratio of a length (L) of said singulated wafer product to a thickness (D) of said cleaved sidewall is no less than 4; and a ratio of a width (W) of said singulated wafer product to said thickness (D) of said cleaved side wall is no less than 4.
11. The LED chip as claimed in claim 8, wherein an angle between said cleaved side wall (CS) and said back side ranges from 85? to 95?.
12. The LED chip as claimed in claim 8, wherein: Said front side of said singulated wafer product further has an epitaxial layer wafer product which includes a first type semiconductor layer, an active layer, and a second type semiconductor layer sequentially arranged in a stack; an electrode structure including a first electrode that is formed on said back side of said singulated wafer product and that is electrically connected to said first type semiconductor layer, and a second electrode that is formed on said second type semiconductor layer and that is electrically connected to the second type semiconductor layer.
13. The LED chip as claimed in claim 8, wherein: Said front side of said singulated wafer product further has an epitaxial layer which includes a first type semiconductor layer, an active layer, and a second type semiconductor layer sequentially arranged in a stack; an electrode structure including a first electrode that is formed on said epitaxial layer and that is electrically connected to said first type semiconductor layer, and a second electrode that is formed on said second type semiconductor layer and that is electrically connected to the second type semiconductor layer.
14. A light-emitting module comprising a printed circuit board (PCB), and a light-emitting device disposed on said PCB, said light-emitting device including the LED chip as claimed in claim 8.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiment(s) with reference to the accompanying drawings. It is noted that various features may not be drawn to scale.
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DETAILED DESCRIPTION
[0027] Before the disclosure is described in greater detail, it should be noted that where considered appropriate, reference numerals or terminal portions of reference numerals have been repeated among the figures to indicate corresponding or analogous elements, which may optionally have similar characteristics.
[0028] It should be noted herein that for clarity of description, spatially relative terms such as top, bottom, upper, lower, on, above, over, downwardly, upwardly and the like may be used throughout the disclosure while making reference to the features as illustrated in the drawings. The features may be oriented differently (e.g., rotated 90 degrees or at other orientations) and the spatially relative terms used herein may be interpreted accordingly.
[0029] The implementation of the present disclosure will be illustrated below by way of specific examples, and other advantages and effects of the present disclosure can be readily appreciated by those skilled in the art based on the disclosure of the present specification. The present disclosure may also be implemented or applied in different embodiments, and the details of the present specification may also be based on different views and applications, and various modifications or changes may be made without departing from the spirit of the present disclosure.
First Embodiment
[0030] Referring to
[0031] In the step S100, a wafer product 100 is provided. The wafer product 100 has a front side 110 and a back side 120 opposite to each other. The front side 110 of the wafer product 100 is formed with a plurality of scribe lines (not shown).
[0032] In the step S200, the wafer product 100 is deep scribed with a laser along the scribe lines from the front side 110 of the wafer product 100 to form a plurality of intersecting trenches 101 on the front side 110 of the wafer product 100. In this embodiment, the scribe lines are formed via etching, and the trenches 101 are open grooves formed along the scribe lines via deep scribing. Furthermore, it should be noted that the trenches 101 are formed by deeply scoring the scribe lines to form deep open grooves. In other words, a high powered laser is used to ablate the scribe lines so that a ratio of a depth of the formed trenches 101 to a thickness of the wafer product is greater than 1:5. This is in contrast to laser scribing where a lower powered laser would be used to form the trenches 101 so that the trenches 101 would have a depth to thickness ratio of less than 1:5. In this embodiment, the ratio of the depth of the trenches 101 to the thickness of the wafer product 100 ranges from 1:5 to 1:2.
[0033] In the step S300, the back side 120 of the wafer product 100 is cleaved along the trenches 101 on the front side 110 of the wafer product 100. The cleaving proceeds in different directions each of which is directed to a center of the wafer product from a periphery of the wafer product. The cleaving in each of the directions proceeds along the trenches 101 one after the other from one of the trenches 101 nearest to the periphery of the wafer product and ceases near or at the center of the wafer product.
[0034] Referring further to
[0035] As shown in
[0036] The trenches 101 on the front side 110 of the wafer product 100 extend through the epitaxial layer 104A. More specifically, when the front side 110 of the wafer product 100 is formed with the epitaxial layer 104A, a depth of the trenches 101 is at least equal to a thickness of the epitaxial layer 104A. That is, the trenches 101 formed by deep scribing the front side 110 of the wafer product 100 at least extend through the entire thickness of the epitaxial layer 104A. The trenches 101 includes first and second trenches (L1, L2) that intersect each other (see
[0037] In the present embodiment, the step of cleaving is performed differently from the existing art, where the wafer product is cleaved sequentially from one side to the other side (e.g., from left to right). Referring to
[0038] More specifically, as shown in
[0039] Then, the back side of the wafer product 100 is cleaved along the first trenches (L1) that are parallel to the first straight line 102 by proceeding from one of the first trenches (L1) nearest to a first side of the periphery of the wafer product 100 to the other one of the first trenches (L1) nearest to the first straight line 102 so that each of the first sub-wafer product (W1) and the fourth sub-wafer product (W4) is diced to allow separation of cleaved parts in the second direction (X). More specifically, the wafer product 100 is repeatedly cleaved from one of the first trenches (L1) to a next first trench (L1) in an A11 direction while being cleaved in an A12 direction (see
[0040] Referring to
Second Embodiment
[0041] The second embodiment provides an LED chip 104 produced by the singulating method of the first embodiment.
[0042] Referring to
[0043] Referring to
[0044] Referring to
[0045] In some embodiments, the epitaxial layer is made of GaAs. The first type semiconductor layer 1042 is an N-GaAs layer, and the second type semiconductor layer 1044 is a P-GaAs layer. Referring to
[0046] Referring to
Third Embodiment
[0047] In the third embodiment of the disclosure, a light-emitting module includes a printed circuit board (PCB), and a light-emitting device disposed on the PCB. The light-emitting device may be the LED chip 104 of the second embodiment of the present disclosure. Because the LED chips 104 according to the present disclosure are singulated to have few defects and good electrical characteristics, the light-emitting module will also have good electrical characteristics.
[0048] In the description above, for the purposes of explanation, numerous specific details have been set forth in order to provide a thorough understanding of the embodiment(s). It will be apparent, however, to one skilled in the art, that one or more other embodiments may be practiced without some of these specific details. It should also be appreciated that reference throughout this specification to one embodiment, an embodiment, an embodiment with an indication of an ordinal number and so forth means that a particular feature, structure, or characteristic may be included in the practice of the disclosure. It should be further appreciated that in the description, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of various inventive aspects; such does not mean that every one of these features needs to be practiced with the presence of all the other features. In other words, in any described embodiment, when implementation of one or more features or specific details does not affect implementation of another one or more features or specific details, said one or more features may be singled out and practiced alone without said another one or more features or specific details. It should be further noted that one or more features or specific details from one embodiment may be practiced together with one or more features or specific details from another embodiment, where appropriate, in the practice of the disclosure.
[0049] While the disclosure has been described in connection with what is(are) considered the exemplary embodiment(s), it is understood that this disclosure is not limited to the disclosed embodiment(s) but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.