SPINNING STATION OF AN AIR-JET SPINNING MACHINE AND METHOD FOR CARRYING OUT A PIECING PROCESS ON SUCH A SPINNING STATION

Abstract

The invention relates to a spinning station of an air-jet spinning machine for producing a thread from a sliver, and to a method for carrying out a piecing process at such a spinning station, wherein a thread end that has run onto a take-up bobbin is taken up by means of a thread take-up device and transferred to a thread-end preparation device arranged downstream from a vortex chamber of the air-jet spinning device in the thread running direction, the thread end is subsequently treated in the thread-end preparation device and then transferred to the vortex chamber of the air-jet spinning device and positioned there, a drafting system for drafting and supplying a sliver to the vortex chamber is powered up, wherein an exit roller pair of the drafting system is accelerated to a predetermined draw-off speed, and wherein the sliver is spun onto the prepared thread end in the vortex chamber and a motor-driven draw-off device for drawing off the thread spun in the vortex chamber is powered up and thereby accelerated up to the draw-off speed. In order to provide a method for carrying out a piecing process and an air-jet spinning machine which allow a reliable piecing process, it is provided that the drafting system and/or the draw-off device are powered up in such a way that the speed of the exit roller pair and/or of the draw-off device increases non-linearly at the beginning of powering up and/or approaches the predetermined draw-off speed non-linearly around the end of powering up.

Claims

1. A method for carrying out a piecing process on a spinning station (2) of an air-jet spinning machine (1) having an air-jet spinning device (5), wherein: a thread end (37) that has run onto a take-up bobbin (9) is taken up by means of a thread take-up device (39) and transferred to a thread-end preparation device (40) downstream from a vortex chamber (33) of the air-jet spinning device (5) in the thread running direction, the thread end (37) is subsequently treated in the thread-end preparation device (40) and then transferred to the vortex chamber (33) of the air-jet spinning device (5) and positioned there, a drafting system (4) for drafting and supplying a sliver (25) to the vortex chamber (33) is powered up, wherein an exit roller pair (26) of the drafting system (4) is accelerated up to a predetermined draw-off speed, and wherein the sliver (25) is spun onto the prepared thread end (37) in the vortex chamber (33), a motor-driven draw-off device (6) for drawing off the thread (36) spun in the vortex chamber (33) is powered up and thereby accelerated up to the draw-off speed, characterized in that the drafting system (4) and/or the draw-off device (6) are powered up in such a way that the speed of the exit roller pair (26) and/or of the draw-off device (6) increases non-linearly at the beginning of powering up and/or approaches the predetermined draw-off speed non-linearly around the end of powering up.

2. The method according to claim 1, characterized in that a drafting system roller pair (51, 52) and/or an apron roller pair (48) of the drafting system (4) arranged upstream from the exit roller pair (26) in the thread running direction is powered up in such a way that their speed increases non-linearly at the beginning of powering up and/or approaches a respective final speed associated with the draw-off speed non-linearly around the end of powering up.

3. The method according to claim 1, characterized in that the exit roller pair (26) and/or the draw-off device (6) are powered up in such a way that their speed is linear in the range between the non-linear start of powering up and/or the non-linear approach to the draw-off speed around the end of powering up.

4. The method according to claim 1, characterized in that, in order to establish a period defining a dwell time of the thread end in the vortex chamber (33), the drafting system (4) is powered up before the draw-off device (6).

5. The method according to claim 1, characterized in that the exit roller pair (26) is powered up in advance of and decoupled from the at least one drafting system roller pair (51, 52) and/or apron roller pair (48) of the drafting system (4) arranged upstream from the exit roller pair (26) in the thread running direction.

6. The method according to claim 1, characterized in that during the take-up of the thread end (37) that has run onto the take-up bobbin (9) and its transfer to the thread-end preparation device (40) and/or the preparation of the thread end (37) in the thread-end preparation device (40) and/or the transfer and positioning of the prepared thread end (37) in the vortex chamber (33), the exit roller pair (26) is operated at a predetermined combing out speed, and the at least one drafting system roller pair (51, 52) and/or apron roller pair (48) upstream from the exit roller pair (26) in the thread running direction are stopped or operated at a holding speed associated with the combing out speed, which holding speed is a maximum of 10% of the combing out speed.

7. A spinning station (2) of an air-jet spinning machine (1) for producing a thread (36) from a sliver (25), having: a vortex chamber (33) in which a twist is imparted to a sliver (25) by means of an air flow to form threads, a draw-off device (6) for drawing off the thread (36) formed in the vortex chamber (33) from the vortex chamber (33), a drafting system (4) for conveying the sliver (25) toward an inlet opening (35) of the vortex chamber (33), and a thread-end preparation device (40) for treating a thread end (37) taken up from a take-up bobbin (9) by means of a thread take-up device (39) and transferring it to the vortex chamber (33), characterized by a control unit (38) for carrying out a method for carrying out a piecing process according to claim 1.

8. The spinning station (2) according to claim 7, characterized in that the control unit (38) is designed to adjust the non-linear speed increase of the exit roller pair (26) and/or the draw-off device (6) at the beginning of powering up and/or at the end of powering up.

9. The spinning station (2) according to claim 7, characterized in that the drafting system (4) has a single-motor driven draw-off roller pair (26) which can be controlled decoupled from additional drafting system roller pairs (51, 52) and/or apron roller pairs (48) by means of the control unit (38).

Description

[0028] The invention is explained in more detail below with reference to embodiments shown in the drawings. In the drawings:

[0029] FIG. 1 shows a front view of an air-jet spinning machine with workstations, each having a workstation-specific thread take-up device and a thread-end preparation device for supplying its air-jet spinning device;

[0030] FIG. 2 shows a sectional view in a schematic representation of an air-jet spinning device during the piecing process;

[0031] FIG. 3 shows a sectional view of a thread guide channel of an air-jet spinning machine shown in FIG. 1;

[0032] FIG. 4 shows a flowchart of the speed curve of a drafting system and a draw-off unit according to the prior art, and

[0033] FIG. 5 shows a flowchart of the speed curve of an exit roller pair according to one exemplary embodiment of the invention.

[0034] FIG. 1 schematically shows, in a front view, a textile machine, an air-jet spinning machine 1 in the present case, producing what is usually referred to as a cross-wound bobbin 9. Such textile machines 1 have a plurality of spinning stations 2 between machine frames 13a, 13b arranged at the end of the machine. A spinning can 3 is positioned at each of the spinning stations 2 and is equipped with a supply of feed material, for example with a sliver 25.

[0035] The spinning stations 2 furthermore each have a drafting system 4, an air-jet spinning device 5, a draw-off device 6, a thread cleaner 7 and a thread-checking device 8 which ensures that the thread 36 spun or produced from the sliver 25 in the air-jet spinning device 5 is wound in crossing layers onto a take-up bobbin 9. The so-called cross-wound bobbin 9 produced during the spinning process is in each case held in a bobbin frame (not shown), as is customary, and is rotated by a bobbin drive (also not shown).

[0036] Each of the spinning stations 2 is also equipped with a thread take-up device 39 which makes it possible to take up a thread end 37 of a produced thread 36 that has run onto the cross-wound bobbin 9 after an interruption of spinning and to transfer it to a so-called thread-end preparation device 40 arranged in the region of the draw-off device 6.

[0037] FIG. 2 shows, in a side view and a larger scale, an air-jet spinning device 5 suitable for carrying out the method according to a preferred embodiment during the piecing process.

[0038] As can be seen, the drafting system 4 for drafting the sliver 25 is upstream from the air-jet spinning device 5 shown in section. Downstream from the air-jet spinning device 5 in the thread running direction R is a draw-off device 6 which can be driven reversibly by a single motor and ensures that the produced thread 36 can be conveyed in the direction of the take-up bobbin 9 and in the opposite direction thereto.

[0039] In addition, the thread-end preparation device 40 shown in FIG. 3 is arranged in the region of the thread draw-off device 6 which prepares the thread end 37 of the produced thread 36, which has been retrieved by the thread take-up device 39, for the subsequent piecing process.

[0040] As shown in FIG. 2, the air-jet spinning device 5 basically consists of a two-part outer housing 14, 15, an expansion housing 16, a nozzle block 17, a sliver guide 18 and a hollow spinning cone 19.

[0041] In this case, the expansion housing 16, in conjunction with the front housing part 14 of the outer housing, forms a front annular space 20 which is connected to an overpressure source 22 via a pneumatic line 21 and is connected to the expansion space 28 arranged in the rear housing part 15 of the outer housing.

[0042] While the expansion space 28 is indirectly connected to the ambient atmosphere via an exhaust air channel 29, the annular space 20 is pneumatically continuously connected to at least one blowing air nozzle 23 which are arranged in the nozzle block 17.

[0043] The blowing air nozzle 23 opens into a vortex chamber 33 in the region upstream from the inlet opening 35 of the spinning cone 19 and is thus directed onto the head 24 of the spinning cone 19 in such a way that a rotating air flow is created on the latter. The spinning cone 19 is preferably made of a highly wear-resistant material, for example a technical ceramic material.

[0044] To control the supply of compressed air, the pneumatic line 21 is equipped with a valve 32, the actuation of which preferably takes place by a spinning station's control unit 38 which is connected to the valve via corresponding control lines.

[0045] During the normal, previously known spinning process, which is not shown here, the sliver 25, which is stored in a spinning can 3, first passes through the drafting system 4 on its way to the cross-wound bobbin 9, where it is strongly drafted. Via the exit roller pair 26 of the drafting system 4, the sliver 25 stretched by a first and second drafting system roller pair 51, 52 and the apron roller pair 48 is then transferred to the region of the entrance opening 27 of the air-jet spinning device 5 and sucked into the vortex chamber 33 of the air-jet spinning device 5 under the influence of a negative pressure flow present there. Inside the air-jet spinning device 5, the stretched sliver 25 passes via the sliver guide 18 and the nozzle block 17 to the inlet opening 35 of the hollow spinning cone 19 and is drawn into the spinning cone 19 by the thread 36 forming within the spinning cone 19. In so doing, the sliver 25 is exposed to the influence of a rotational flow in the region of the head 24 of the spinning cone 19 which is generated by the air flow exiting the nozzle block 17.

[0046] The valve 32 is open for the defined supply of this air flow to the nozzle block 17 initiated by the overpressure source 22. In order to enable the outflow of the air flow flowing in via the nozzle block 17 through the exhaust air duct 29 to the ambient atmosphere or to the machine's own suction during the spinning process, a valve 34 connected to the control unit 38 via a corresponding control line is open.

[0047] During the spinning process, due to the continuous movement of the sliver 25 in the thread running direction R, the sliver 25 is continuously drawn into the hollow spinning cone 19, wherein the edge fibers are wound helically around the core fibers of the sliver 25. The thread 36 produced thereby is pulled out of the air-jet spinning device 5 by means of the thread withdrawal device 6 and subsequently wound into a cross-wound bobbin 9.

[0048] If an interruption of spinning occurs during the spinning process, for example due to a breaking of the sliver 25 or due to a controlled cut of the already spun thread 36 by the thread cleaner 7, a piecing process must first be carried out before a restart of the spinning process.

[0049] As is known, to carry out a piecing process, on the one hand the stretched sliver 25 and on the other hand the already finished thread 36 which has run onto the cross-wound bobbin 9 are required.

[0050] After an interruption of spinning, the thread end 37 of the already finished thread 36 is first retrieved from the cross-wound bobbin 9 by the workstation's own thread take-up device 39 of the relevant workstation 2 and transferred to a thread-end preparation device 40 equipped with a holding and unraveling tube 31, preferably arranged downstream from the air-jet spinning device 5 in the thread running direction R, as shown by way of example in FIGS. 5 to 8. In the holding and unraveling tube 31, the thread end 37 is largely freed from twist and loose fibers.

[0051] As can be seen in FIG. 3, the thread-end preparation device 40 has a holding and unraveling tube 31 arranged in a take-up housing 47. The take-up housing 47 in turn has an annular space 46, to which a compressed air source 42 is connected via a pneumatic line 41. A valve 43 is inserted into the pneumatic line 41 and is connected via a control line 44, for example to the control unit 38 (not shown in FIG. 3) of the spinning station 2. The holding and unraveling tube 31 is equipped with at least one blow nozzle 45 which is connected to the annular space 46.

[0052] As is known per se, a thread must first be inserted into the holding and unraveling tube 31 in order to prepare its thread end for a thread connection process. This means that the thread 36 retrieved from a cross-wound bobbin 9 by a thread take-up device 39 is provided by the thread take-up device 39 to the thread-end preparation device 40 in such a way that it can be pneumatically threaded into the holding and unraveling tube 31. For this purpose, the thread-end preparation device 40 can interact with at least one cutting device 50 which cuts the retrieved thread 36 to length as required. During the cutting process, the valve 43 is actuated and compressed air is blown into the holding and unraveling tube 31 via the blowing nozzle 45 in order to pneumatically thread or suck the cut thread end 37 into the holding and unraveling tube 31. The threaded thread end 37 is freed of thread twist and loose fibers in the holding and unraveling tube 31. If necessary, a clamping device can also be provided which clamps the thread in a known manner before the cutting process. The clamping device can be combined with the cutting device in a further preferred manner.

[0053] As further shown in FIG. 3, the thread-end preparation device 40 is coupled to a thread guide channel 60 for guiding the thread 36, wherein the thread guide channel 60 is arranged directly adjacent to the thread-end preparation device 40 in the thread running direction R between the air-jet spinning device 5 and the thread-end preparation device 40. The thread running direction R is identical to the running direction of the thread in the spinning mode of the air-jet spinning machine 1, in which the thread 36 is spun by means of the air-jet spinning device 5.

[0054] The thread guide channel 60 according to the embodiment shown in FIG. 3 comprises a first channel portion 62 and a second channel portion 64 with the interposition of a channel connection portion 66. The first channel portion 62 and the channel connection portion 66 are accommodated by a housing 70. The housing 70 has a fastening portion (not shown) for fastening the thread guide channel 60 to a frame or housing of a workstation 2 of the air-jet spinning machine 1. A first end 64a of the second channel portion 64 ends in a sealing manner in the housing 70 with the interposition of an O-ring 80. A second end 64b of the second channel portion 64 ends in a sealing manner in the take-up housing 47 of the thread-end preparation device 40 with the interposition of an additional O-ring 80, wherein the second end 64b rests directly against the associated end of the holding and unraveling tube 31 and forms a common channel passage for the thread 36 or the thread end 37.

[0055] The channel connection portion 66 comprises a thread deflection portion 67 for deflecting the thread 36 between the first 62 and the second channel portion 64. The thread deflection portion 67 is designed in the manner of a circular arc in cross-section, wherein the end 64a of the second channel portion 64, which protrudes into the housing 70 and is connected to the channel connection portion 66, is coupled via the thread deflection section 67, which is circular arc-shaped in cross-section, to a first end 62a of the first channel portion 62, which is connected to the channel connection portion 66, for guiding the thread 36 between the air-jet spinning device 5 and the thread-end preparation device 40. The thread guide channel 60 thus forms a portion partially housing the thread running path. This also forms an angle of less than 180?, in the embodiment shown of less than 90?, between the first 62 and the second channel portion 64. The thread guide channel 60 can thereby be designed compactly. In this case, the fastening portion can be easily provided on a side of the thread guide channel 60 which faces away from the side enclosing the angle.

[0056] The housing 70 further comprises a receptacle for a compressed air connection 72, for example in the form of an injector, via which compressed air can be supplied via an opening 68 into the first channel portion 62 to generate pneumatic overpressure, wherein a suction effect is created simultaneously in the second channel portion 64. The opening 68 adjoins the first end 62a of the first channel portion 62 and supplies the compressed air parallel, in particular congruent, to a thread guide axis of the first channel portion 62 and transversely to a thread guide axis of the second channel portion 64. The thread guide axis is the axis along which the thread is guided in the thread guide channel 60 or in the corresponding channel portions 62, 64, 66.

[0057] The second end 62b of the first channel portion 62 adjoins a nozzle insert 74 that is accommodated in the housing 70 and can preferably be inserted and removed in a non-destructive manner. The thread end 37 guided with compressed air from the first channel portion 62 is blown via this nozzle insert 74 in the direction of a funnel inlet 76 which is at a distance opposite from the outlet of the nozzle insert 74. According to one embodiment, the distance between the outlet of the nozzle insert 74 and the funnel inlet 76 is unchangeable relative to one another and, according to a further embodiment, can in particular be variably adjusted, whereby a reduction in the intensity of the compressed air guiding the thread end 37 can be achieved. In other words, a portion of the compressed air guiding the thread end 37 can escape in the gap formed between the outlet of the nozzle insert 74 and the funnel inlet 76, while the remaining portion guides the thread end 37 into the funnel inlet 76. According to this embodiment, the funnel inlet 76 is followed in the direction of the air-jet spinning device 5 by two additional thread passages 77, 78, between which additional gaps are formed for the escape of a defined proportion of the compressed air before the thread end 37 can enter the air-jet spinning device 5 against the sliver or thread running direction R. The funnel inlet 76 with the intermediate thread passages 77, 78 is held between the housing 70 and the air-jet spinning device 5 by means of fastening screws 79. The air-jet spinning device 5 and the housing 70 are coupled to one another by means of the fastening screws 79. In particular, according to a further embodiment, a position of the funnel inlet 76 and/or of the intermediate thread passages 77, 78 along the fastening screws 79 can be variably adjusted as required in order to be able to adjust the proportion of escaping compressed air in the individual portions. By means of the arrangement, the thread or the prepared thread end 37 can be guided in a gentle manner to the air-jet spinning device 5. The thread end 37 prepared as above and transferred to the air-jet spinning device 5 is then connected to the sliver 25 provided by the drafting system 4.

[0058] The supply of the prepared thread end 37 ends when the prepared thread end 37, as shown in FIG. 2, is positioned somewhat spaced in front of the inlet opening 35 of the spinning cone 19 within the vortex chamber 33 of the air-jet spinning device 5. In order to ensure that the thread end 37 is always positioned correctly, the thread draw-off device 6 is driven by a single motor, for example via a stepper motor, wherein the stepper motor is controlled in such a way that by detecting the number of steps of the stepper motor, the thread draw-off device 6 is driven reversibly, i.e. against the thread draw-off direction prevailing in the spinning operation, in order to be able to effect a defined, needs-based return of the thread end 37 accompanied by the air flow prevailing in the thread guide channel 60 along the direction pointing from the thread draw-off device 6 to the air-jet spinning device 5 up to the predetermined position. Preferably, a sensor connected to the control unit 38 can be provided in the region of the nozzle block 17 and the inlet opening 35 of the spinning cone 19, by means of which the correct positioning of the thread end 37 can also be confirmed.

[0059] As soon as the thread end 37 has reached its predetermined position, the control unit 38 causes a switchover of the valves 32 and 34 so that the nozzle block 17 is again supplied with compressed air. At the same time, the drafting system 4, which is also driven by a single motor, and the thread draw-off device 6 are controlled in such a way that a free end of the sliver 25 first comes into contact with the prepared thread end 37 of the thread 36, the sliver 25 is vortexed with the prepared thread end 37 of the thread 36, and these are connected to one another in such a way that a new thread that can be drawn off is created, which can be drawn off in a defined manner from the air-jet spinning device 5 by means of the thread draw-off device 6. The piecing process accordingly transitions into the normal spinning process.

[0060] FIG. 4 shows a speed curve known from the prior art of an apron shaft driving the apron roller pair 48 and an exit shaft of the drafting system 4 driving the exit roller pair 26 as well as a draw-off motor driving the draw-off device 6 during the piecing process. While the draw-off device 6 is stationary, the exit shaft and the apron shaft of the draw-off roller pair 26 and the apron roller pair 48 are powered up, wherein, after a synchronous start, the apron shaft has a lower speed than the exit shaft in order to stretch the sliver 25 in the drafting system 4. The period between the start of powering up the drafting system 4 and the draw-off device 6 by starting up the draw-off motor establishes a dwell time within which the free thread end 37 is positioned in the vortex chamber 33 and is connected to the sliver 25 supplied by the drafting system 4. After the draw-off device 6 has been powered up, the draw-off speed increases linearly up to a predetermined draw-off speed which is constant during the ongoing spinning process and is referred to as the production speed. In the piecing process known from the prior art, which is shown in the diagram in FIG. 4, the speed increase of the draw-off device 6 and of the drafting system 4 is linear until the predetermined draw-off speed is reached.

[0061] FIG. 5 shows a diagram of the speed curve of the exit shaft driving the exit roller pair 26, which is provided according to an embodiment of the method according to the invention. Accordingly, during the piecing process, the speed of the exit roller pair 26 is non-linear, i.e. the speed curve is arcuate in portions, both at the beginning of powering up and around the end of powering up before reaching the predetermined draw-off speed. A corresponding control of the exit roller pair 26 ensures that the fibers are introduced evenly into the vortex chamber 33 and also reduces the loads.

LIST OF REFERENCE SIGNS

[0062] 1 Air-jet spinning machine [0063] 2 Spinning station [0064] 3 Spinning can [0065] 4 Drafting system [0066] 5 Air-jet spinning device [0067] 6 Draw-off device [0068] 7 Thread cleaner [0069] 8 Thread traversing device [0070] 9 Take-up bobbin [0071] 13a, 13b Machine frame [0072] 14 Outer housing [0073] 15 Outer housing [0074] 16 Expansion housing [0075] 17 Nozzle block [0076] 18 Sliver guide [0077] 19 Spinning cone [0078] 20 Annular space [0079] 21 Pneumatic line [0080] 22 Overpressure source [0081] 23 Blowing air nozzle [0082] 24 Head [0083] 25 Sliver [0084] 26 Exit roller pair [0085] 27 Entrance opening [0086] 28 Expansion space [0087] 29 Exhaust air channel [0088] 31 Holding/unraveling tube [0089] 32 Valve [0090] 33 Vortex chamber [0091] 34 Valve [0092] 35 Inlet opening [0093] 36 Thread [0094] 37 Thread end [0095] 38 Control unit [0096] 39 Thread take-up device [0097] 40 Thread-end preparation device [0098] 41 Pneumatic line [0099] 42 Compressed air source [0100] 43 Valve [0101] 44 Control line [0102] 45 Blowing nozzle [0103] 46 Annular space [0104] 47 Take-up housing [0105] 48 Apron roller pair [0106] 50 Cutting device [0107] 51 First drafting system roller pair [0108] 52 Second drafting system roller pair [0109] 60 Thread guide channel [0110] 62 First channel portion [0111] 62a First end [0112] 62b Second end [0113] 64 Second channel portion [0114] 64a First end [0115] 64b Second end [0116] 66 Channel connection portion [0117] 67 Thread deflection portion [0118] 68 Opening [0119] 70 Housing [0120] 72 Compressed air connection [0121] 74 Nozzle insert [0122] 76 Funnel inlet [0123] 77 Thread passage [0124] 78 Thread passage [0125] 79 Fastening screws [0126] 80 O-ring [0127] R Thread running direction