MATERIAL STACK FOR MICROELECTRONIC DEVICE, A MICROELECTRONIC DEVICE THAT INTEGRATES SUCH STACK AND METHOD FOR MANUFACTURING SUCH STACK
20240215466 ยท 2024-06-27
Assignee
Inventors
- Chiara SABBIONE (Grenoble Cedex 09, FR)
- Gabriele NAVARRO (GRENOBLE CEDEX 09, FR)
- Magali TESSAIRE (Grenoble Cedex 09, FR)
- Michel Ranjit Frei (Palo Alto, CA, US)
- Lavinia-Elena NISTOR (Grenoble, FR)
Cpc classification
International classification
Abstract
A material stack, a microelectronic device that integrates the stack, and a method for obtaining the stack. The material stack for microelectronic device includes a substrate, a first undoped crystalline layer on the substrate, the undoped crystalline layer having a thickness superior to 4 nm, and a Si-doped crystalline chalcogenide layer on the undoped crystalline layer, the Si-doped crystalline chalcogenide layer being doped with less than 20 at. %, and preferably less than 12 at. %, of Si. The provided material stack shows a satisfying stability contributing to retard the stack possible reorganization (i.e., intermixing) that could happen during the manufacturing of the material stack and during the subsequent manufacturing of said microelectronic device.
Claims
1. A material stack for microelectronic device, comprising: a substrate, a first undoped monocrystalline layer on the substrate, said undoped monocrystalline layer having a thickness superior or equal to 4 nm, and a Si-doped crystalline chalcogenide layer on the first undoped monocrystalline layer, said Si-doped crystalline chalcogenide layer being doped with Si having an atomic concentration ranging from 0.5 at. % to 20 at. % and said Si-doped crystalline chalcogenide layer having a thickness comprised in between 0.5 nm and 20 nm.
2. The material stack according to claim 1L wherein the first undoped monocrystalline layer is based on a material allowing its heterogenous epitaxial growth on the substrate and allowing the heterogenous epitaxial growth of the Si-doped crystalline chalcogenide layer thereon.
3. The material stack according to claim 1, wherein said first undoped monocrystalline layer is an undoped monocrystalline chalcogenide layer.
4. The material stack according to claim 1, wherein the Si-doped chalcogenide layer is monocrystalline.
5. The material stack according to claim 1, wherein the first undoped layer is monocrystalline as deposited on the substrate, and wherein the Si-doped chalcogenide layer is crystalline as deposited on the first undoped monocrystalline layer.
6. The material stack according to claim 1, further comprising: A second undoped crystalline layer over said Si-doped crystalline chalcogenide layer with said second undoped crystalline layer having a thickness comprised in between 1 and 20 nm and being based on a chalcogenide material, and A secondary Si-doped crystalline chalcogenide layer over said second undoped crystalline layer, with said secondary Si-doped crystalline chalcogenide layer being based on the same chalcogenide material than said Si-doped crystalline chalcogenide layer.
7. The material stack according to claim 1, further comprising: a second undoped crystalline layer over said Si-doped crystalline chalcogenide layer, with said second undoped crystalline layer having a thickness comprised in between 1 and 20 nm and being preferably based on a chalcogenide material, and at least one sub-stack over said second undoped crystalline layer, each sub-stack comprising: a secondary Si-doped crystalline chalcogenide layer, and a secondary undoped crystalline layer over said another secondary Si-doped crystalline chalcogenide layer, with each secondary Si-doped crystalline chalcogenide layer being based on the same chalcogenide material than said Si-doped crystalline chalcogenide layer.
8. The material stack according to claim 1, further comprising: a second undoped crystalline layer over said Si-doped crystalline chalcogenide layer, with said second undoped crystalline layer having a thickness comprised in between 1 and 20 nm and being based on a chalcogenide material, and a secondary Si-doped crystalline chalcogenide layer over said second undoped crystalline layer, with said secondary Si-doped crystalline chalcogenide layer being based on a different chalcogenide material than the one of said Si-doped crystalline chalcogenide layer and/or having a different concentration of Si dopants than the one of said Si-doped crystalline chalcogenide layer.
9. The material stack according to claim 1, further comprising: a second undoped crystalline layer over said Si-doped crystalline chalcogenide layer, with said second undoped crystalline layer having a thickness comprised in between 1 and 20 nm and being based on a chalcogenide material, and at least one sub-stack over said second undoped crystalline layer, each sub-stack comprising: a secondary Si-doped crystalline chalcogenide layer, and a secondary undoped crystalline layer over said another secondary Si-doped crystalline chalcogenide layer, with at least one secondary Si-doped crystalline chalcogenide layer being based on a different chalcogenide material than the one of said Si-doped crystalline chalcogenide layer and/or having a different concentration of Si dopants than the one of said Si-doped crystalline chalcogenide layer.
10. The material stack according to claim 1, wherein the substrate comprises a heater, and wherein the first undoped crystalline layer is over the heater.
11. The material stack according to claim 1, wherein said first undoped crystalline layer extending on the substrate has a thickness comprised in between 4 and 20 nm.
12. The material stack according to claim 1, wherein each Si-doped crystalline chalcogenide layer and/or each undoped crystalline chalcogenide layer is based on a material chosen among: Ge.sub.xSb.sub.yTe.sub.z (GST) where x-y-z are chosen to reach a stoichiometric composition allowing a deviation of plus or minus 2 at. % from a targeted stoichiometric composition, GeTe, and Sb.sub.2Te.sub.3.
13. The material stack according to claim 1, wherein each first undoped crystalline layer extending on the substrate is based on at least one material chosen among: Sb.sub.2Te.sub.3, Bi.sub.2Te.sub.3, and Sb.sub.2Se.sub.3.
14. A thermally processed material stack for microelectronic device being a Phase-Change Memory (PCM) device, comprising: a substrate, and a thermally processed Si-doped crystalline chalcogenide layer on the substrate, said thermally processed Si-doped crystalline chalcogenide layer being doped with less than 20 at. %, of Si and said thermally processed Si-doped crystalline chalcogenide layer having a crystal surface parallel to the substrate equal to or greater than 400 nm.sup.2.
15. A method for manufacturing a thermally processed material stack, the method comprising: a step of providing a material stack according to claim 1; and a step of thermal treatment of the provided material stack.
16. The method according to claim 15, wherein said step of thermal treatment is part of an integration process of the material stack in a microelectronic device.
17. The method according to claim 15, wherein said provided material stack comprises a substrate and a multilayer extending on the substrate, said multilayer comprising a plurality of Si-doped crystalline chalcogenide layers and having a thickness comprised in between 5 and 100 nm.
18. The method according to claim 15, wherein the Si-doped crystalline chalcogenide layer is formed by co-sputtering deposition.
19. A microelectronic device being a Phase-Change Memory (PCM) device, comprising at least a material stack according to claim 1, and a top electrode of the microelectronic device on the material stack, wherein a substrate of the concerned material stack comprises a bottom electrode of the microelectronic device.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0040] The aims, objects, as well as the features and advantages of the invention will appear better from the detailed description of an embodiment of the latter which is illustrated by the following appended drawings wherein:
[0041] In the legend of the figure, the Si doping is represented by the annotation :Si (i.e. Ge.sub.2Sb.sub.2Te.sub.5:Si). The undoped crystalline chalcogenide layer acts as a buffer layer and it can also be defined as under-layer (or UL).
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[0062] The drawings are provided as examples and do not limit the invention. They form schematic principle representations intended to facilitate the understanding of the invention and are not necessarily to the scale of the practical applications. In particular, the thicknesses of the different illustrated layers are not necessarily representative of reality or of realistic shape factors.
DETAILED DESCRIPTION
[0063] Before starting a detailed review of embodiments of the invention, optional features that could possibly be used in combination or alternatively are set out hereinafter.
[0064] As an example of the first aspect of the invention, each undoped crystalline layer may be based on a material allowing its heterogenous epitaxial growth on the substrate and allowing the heterogenous epitaxial growth of the Si-doped crystalline chalcogenide layer thereon.
[0065] As another example of the first aspect of the invention, said first undoped crystalline layer has a crystalline orientation along the (001) planes.
[0066] As another example of the first aspect of the invention, said undoped crystalline layer may have a stoichiometric composition allowing a deviation of plus or minus 2 at. %, preferably 1 at. %, from a targeted stoichiometric composition, preferably from a perfect one.
[0067] As another example of the first aspect of the invention, said undoped crystalline layer may be an undoped crystalline chalcogenide layer, preferably this latter being a chalcogenide material different or same from the one of said Si-doped crystalline chalcogenide layer.
[0068] As another example of the first aspect of the invention, the material stack may further comprise: [0069] a. A second undoped crystalline layer over said Si-doped crystalline chalcogenide layer, with said second undoped crystalline layer having a thickness comprised in between 1 and 20 nm and being preferably based on a chalcogenide material, and [0070] b. A secondary Si-doped crystalline chalcogenide layer over said second undoped crystalline layer, with said secondary Si-doped crystalline chalcogenide layer being based on the same chalcogenide material than said Si-doped crystalline chalcogenide layer.
[0071] As an alternative example of the first aspect of the invention with respect to the preceding one, the material stack may further comprise: [0072] a. a second undoped crystalline layer over said Si-doped crystalline chalcogenide layer, with said second undoped crystalline layer having a thickness comprised in between 1 and 20 nm and being preferably based on a chalcogenide material, and [0073] b. at least one sub-stack over said second undoped crystalline layer, each sub-stack comprising: [0074] i. A secondary Si-doped crystalline chalcogenide layer, and [0075] ii. A secondary undoped crystalline layer over said secondary Si-doped crystalline chalcogenide layer,
with each secondary Si-doped crystalline chalcogenide layer being based on the same chalcogenide material than said Si-doped crystalline chalcogenide layer.
[0076] As an alternative example of the first aspect of the invention with respect to the two preceding ones, the material stack may further comprise: [0077] a. A second undoped crystalline layer over said Si-doped crystalline chalcogenide layer, with said second undoped crystalline layer having a thickness comprised in between 1 and 20 nm and being preferably based on a chalcogenide material, and [0078] b. a secondary Si-doped crystalline chalcogenide layer over said second undoped crystalline layer, with said secondary Si-doped crystalline chalcogenide layer being based on a different chalcogenide material than the one of said Si-doped crystalline chalcogenide layer and/or having a different concentration of Si dopants than the one of said Si-doped crystalline chalcogenide layer.
[0079] As an alternative example of the first aspect of the invention with respect to the three preceding ones, the material stack may further comprise: [0080] a. a second undoped crystalline layer over said Si-doped crystalline chalcogenide layer, with said second undoped crystalline layer having a thickness comprised in between 1 and 20 nm and being preferably based on a chalcogenide material, and [0081] b. at least one sub-stack over said second undoped crystalline layer, each sub-stack comprising: [0082] i. A secondary Si-doped crystalline chalcogenide layer, and [0083] ii. A secondary undoped crystalline layer over said secondary Si-doped crystalline chalcogenide layer,
with at least one secondary Si-doped crystalline chalcogenide layer being based on a different chalcogenide material than the one of said Si-doped crystalline chalcogenide layer and/or having a different concentration of Si dopants than the one of said Si-doped crystalline chalcogenide layer.
[0084] As a further example of the first aspect of the invention and in relation with the three preceding ones, the material stack may further comprise more than one sub-stack. The sub-stacks are preferably subsequently and directly stacked on each other. More particularly, several sub-stacks are stacked on each other until a total thickness of at least 20 nm, preferably 50 nm or more, of the material stack is reached.
[0085] As another example of the first aspect of the invention, said first undoped crystalline layer extending on the substrate may have a thickness comprised in between 4 and 20 nm, preferably in between 4 and 10 nm.
[0086] As another example of the first aspect of the invention, each Si-doped crystalline chalcogenide layer and/or each undoped crystalline chalcogenide layer may be based on a material chosen among: [0087] a. Ge.sub.xSb.sub.yTe.sub.z (GST) where x-y-z are chosen to reach a stoichiometric composition (such as 2-2-5, 1-2-4, 1-4-7; etc.) allowing a deviation of plus or minus 2 at. %, preferably 1 at. %, from a targeted stoichiometric composition, preferably from a perfect one, [0088] b. GeTe, and [0089] c. Sb.sub.2Te.sub.3.
[0090] As another example of the first aspect of the invention, each first undoped crystalline layer extending on the substrate may be based on at least one material chosen among: [0091] a. Sb.sub.2Te.sub.3, [0092] b. Bi.sub.2Te.sub.3, and [0093] c. Sb.sub.2Se.sub.3.
[0094] As another example of the first aspect of the invention, said Si-doped crystalline chalcogenide layer may be doped with Si having an atomic concentration ranging from 0.5 to 20 at. %, and preferably from 2 to 18 at. %, and even more preferably from 2 to 12 at. %.
[0095] As another example of the first aspect of the invention, each Si-doped crystalline chalcogenide layer may have a thickness comprised in between 0,5 and 20 nm, preferably in between 1 and 6 nm.
[0096] As another example of the first aspect of the invention, said Si-doped crystalline chalcogenide layer may extend directly on the first undoped crystalline layer.
[0097] As another example of the first aspect of the invention, the substrate comprises a heater, and the first undoped crystalline layer is over the heater.
[0098] As an example of the second aspect of the invention, said thermally processed Si-doped crystalline chalcogenide layer may have a thickness comprised in between 5 and 100 nm, preferably in between 10 and 100 nm, and even more preferably in between 20 and 80 nm, typically equal to 50 nm.
[0099] As an example of the fourth aspect of the invention, the step of providing a material stack may comprise at least: [0100] a. Providing the substrate, [0101] b. Depositing, on the substrate, a first undoped crystalline layer having a thickness superior to 4 nm, and [0102] c. Depositing, by sputtering or co-sputtering at a temperature comprised in between 150 and 300? C., on the first undoped crystalline layer, a Si-doped crystalline chalcogenide layer doped with less than 20 at. %, and preferably less than 12 at. %, of Si and having a thickness equal to or less than 20 nm.
[0103] More generally, the step of providing a material stack may comprise anyone of the steps of the method for manufacturing a material stack according to the first aspect of the invention.
[0104] As an example of the fourth aspect of the invention, the step of thermal treatment is performed at a temperature comprised in between 200 and 500? C., preferably in between 300 and 400? C.
[0105] As an example of the fourth aspect of the invention, said step of thermal treatment is part of an integration process of the material stack in a microelectronic device.
[0106] As an example of the fourth aspect of the invention, said step of thermal treatment is such that, once thermally processed, said Si-doped crystalline chalcogenide layer has a crystal surface parallel to the substrate equal to or greater than 400 nm.sup.2, preferably equal to or greater than 20 nm?20 nm. The crystal orientation allows a deviation of less than 10? with respect to the substrate.
[0107] As an example of the fourth aspect of the invention, said provided material stack comprises a substrate and a multilayer extending on the substrate, said multilayer comprising a plurality of Si-doped crystalline chalcogenide layers and undoped crystalline chalcogenide layers and having a global thickness comprised in between 5 and 100 nm, preferably in between 10 and 100 nm, and even more preferably in between 20 and 80 nm, typically equal to 50 nm.
[0108] By a parameter equal/greater/less than a given value is meant that this parameter is equal/greater/less than the given value, to plus or minus 20%, or even 10%, close to this value. A parameter comprised in between two given values is meant that this parameter is at least equal to the smallest given value, to plus or minus 20%, or even 10%, near this smallest value, and at most equal to the largest given value, plus or minus 20%, or even 10%, close to this largest value.
[0109] A layer or film based on a material A is understood to mean a film comprising this material A and possibly other materials.
[0110] A crystalline material, or layer, is a solid material, or layer, whose constituents (such as atoms, molecules, or ions) are arranged in a highly ordered microscopic structure, forming a crystal lattice that extends in all directions. A crystalline material, or layer, thus distinguishes from an amorphous material, or layer, and from a polycrystalline material, or layer. All through the present application, word crystalline for specifying a material or a layer may mean formed of crystals having a specific size equal to or greater than 20 nm in x and y directions (parallel to the substrate surface), if needed notably for better distinguishing said crystalline material, or layer, from said polycrystalline material, or layer. Otherwise, the term textured is used to qualify a material exhibiting a crystalline arrangement along a specific direction.
[0111] A monocrystalline material, or layer, is a material, or layer, at least 90% of the structure of which is oriented in the same direction. In the context of the present invention, the first undoped layer is monocrystalline. In the following, the terms monocrystalline and crystalline are used synonymously when referring to this first undoped layer and possibly to the Si-doped chalcogenide layer.
[0112] Epitaxy is a well-known phenomenon of material growth. It is common in minerals which often exhibit special orientation relationships of their lattices. Heteroepitaxy or heterogenous epitaxy is a special case of heterogeneous nucleation in which a distinct crystallographic relationship exists between the orientations of the material of the under layer and the material which is deposited on it. Thus, heteroepitaxy refers to the heterogeneous epitaxial growth of a deposit on an (under)layer of a different material and the formation of bonds at the surfaces between the two materials. A specific type of heteroepitaxy is the Van der Waals epitaxy that refers to the growth mechanism in which the layers are bond together via van der Waals-type weak interactions. This results in far small lattice-mismatch distortion in the grown film even if it has a different lattice constant. In the following, we will refer to heteroepitaxy for the van der Waals type growth.
[0113] By a chalcogenide layer is meant a layer made of a material based on chemical elements in group 16 of the periodic table, and more particularly based on at least one of the following chemical elements: sulfur (S), selenium (Se) and tellurium (Te).
[0114] When a sub-stack or a layer is extending or stacked directly onto another sub-stack or layer, it means that there is no intermediate layer or sub-stack therebetween.
[0115] The detailed description below is concerned by a material stack 10 for a Phase-Change Memory (PCM) device 1 as illustrative embodiment only, since the material stack 10 according to the first aspect of the invention may alternatively be dedicated to different kinds of microelectronic devices 1 as well, and notably to photonics or RF switches microelectronic devices.
[0116] We discuss below the set of conditions for growing a crystalline chalcogenide phase-change material doped with silicon.
[0117] The silicon doping is a source of disorder in the crystalline PCM, as highlighted above, so that the adding of a doping to a chalcogenide material such as Sb.sub.2Te.sub.3 layer could likely perturb its crystalline arrangement, giving rise to a polycristalline material with short range order (below 10 nm), as known from literature and confirmed by the inventor's experiment illustrated on
[0118] A big challenge is to make these layers keeping their crystalline arrangement after a BEOL thermal budget (i.e. at 400? C.).
[0119] For achieving this purpose, and by reference to
[0120] A minimal crystalline arrangement degree is greatly preferred to ensure the growth of a Si-doped crystalline chalcogenide layer 13 on the under-layer 12.
[0121] Others chalcogenide materials can be used for the under-layer 12 such as Bi.sub.2Te.sub.3, Sb.sub.2Se.sub.3, etc.
[0122] On the top of the under-layer 12, it is possible to deposit a chalcogenide layer which has the same crystalline orientation as the under-layer. The crystalline orientation of the under-layer 12 is preferably along the (001) planes. The introduction of a dopant in the grown chalcogenide layer, could affect the right growth of the chalcogenide layer, therefore a set of specific precautions should be adopted.
[0123] It is possible to dope with silicon (Si) most of the chalcogenide materials used for PCM fabrication, such as (but not limited to) Ge.sub.xSb.sub.yTe.sub.z (where x-y-z are favorably chosen to reach stoichiometric compositions such as 2-2-5, 1-2-4, 1-4-7 etc.), GeTe, Sb.sub.2Te.sub.3, etc.
[0124] The deposition of the Si-doped crystalline chalcogenide layer 13 has to be done at a temperature at which the layer material is deposited under its crystalline form that is at a temperature approximately equal to 225? C., typically at a deposition temperature comprised in between 150 and 300? C.
[0125] The crystalline arrangement of the Si-doped crystalline chalcogenide layer 13 does not depend on the material of the substrate 11 on which the deposition is done, as long as the under-layer 12 can accommodate the ordered crystalline orientation. The presence of the under-layer 12 is mandatory to obtain the Si-doped crystalline chalcogenide layer 13 which has a satisfying crystalline arrangement.
[0126] Note here that, in case of PCM fabrication, the deposition of said under-layer 12 and said Si-doped crystalline chalcogenide layer 13 is generally done on a substrate 11 having a heterogeneous surface composed by metals such as TiN, W, TaN, etc. and dielectrics such as SiO.sub.2, SiN, SiC, etc. The largest area on which said under-layer 12 and said Si-doped crystalline chalcogenide layer 13 are deposited may thus be based on an amorphous dielectric material such as SiN or SiO.sub.2.
[0127] The Si-doped crystalline chalcogenide layer 13 thus deposited has a high crystalline arrangement close to the one of the under-layer 12.
[0128] It could be that, moving far from the under-layer 12 along the z direction (perpendicular to the plan of main extension of each layer of the material stack 10), the Si-doped crystalline chalcogenide layer 13 will stay crystalline but with a more and more degraded crystalline arrangement, or even a polycrystalline arrangement, if the thickness of the layer 13 is grown to be superior to 20 nm.
[0129] In order to increase the thickness along which the crystalline arrangement is propagated, and with references to
[0130] As illustrated on
[0131] Said second undoped crystalline layer 14 may have a thickness comprised in between 1 and 20 nm, in order to be textured in a same direction as the under-layer 12. Otherwise, said second undoped crystalline layer 14 is preferably based on a chalcogenide material. For instance, the chalcogenide material of the second undoped crystalline chalcogenide layer 14 may be different from, or the same than, the one of said Si-doped crystalline chalcogenide layer 13. This type of structure, shown on
[0132] As an alternative to the bi-layer embodiment shown on
[0133] As an alternative to the ML as shown on
[0139] The higher the thickness of the undoped Si-doped crystalline chalcogenide layer(s) 14, etc., the higher is the control of the crystalline arrangement in the material stack 10 with larger total thickness (i.e. thickness along which the crystalline arrangement is propagated).
[0140] This possibility of growing a stack 10 as shown on
[0141] More particularly, as per the embodiment shown on
[0142] In order to enhance the crystalline arrangement of the Si-doped crystalline chalcogenide layers and of the undoped crystalline layers, we may deposit: firstly, the under-layer 12 on the substrate 11 and then we may alternate Ge.sub.2Sb.sub.2Te.sub.5 and Sb.sub.2Te.sub.3, by doping with Si the first deposited one among these two chalcogenide materials.
[0143] The Si doping was obtained by the cosputtering of the stoichiometric chalcogenide material with a silicon target. The Si doping range may be modulated by changing the applied power on the silicon target. The single layer thickness may be varied from approximately 1 nm up to approximately 6 nm according to the studied structure.
[0144] The demonstration of the possibility to obtain a textured ML doped with Si, is shown in the XRD (X-ray Powder Diffraction) spectra as illustrated on
[0145] The Si doping range that can allow obtaining textured materials is comprised in between 0.5 and 20 at. % of Si.
[0146] More particularly, in the above-mentioned experiment, the upper limit for a Si-doped chalcogenide layer 13 based on Ge.sub.2Sb.sub.2Te.sub.5 is about 15 at. % of Si.
[0147] One way to investigate if the Si-doped chalcogenide layers are textured is the XRD measurement, and more particularly an omega scan at 2Theta angle position of the main peak (equal to 25.5?) for this kind of composition.
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[0149] The TEM image of
[0150] In the case of Sb.sub.2Te.sub.3 as based material for the Si-doped chalcogenide layer(s) 13, 13 the upper limit of Si doping is about 20 at. % of Si. The same proof than for GST can be provided. The TEM images of
[0151] From inventor's experience, further thermally treating the multilayer at 400? C. for 15 minutes, thus achieving a thermally processed material stack according to the second aspect of the invention, does not degrade the crystalline arrangement as can be seen by the XRD omega scan shown on
[0152] The XRD 2Theta-Theta scan as illustrated on
[0153] In the TEM image of
[0154] As illustrated on
[0155] It was also noticed that the doping of Ge.sub.2Sb.sub.2Te.sub.5 material with 8 at. % of Si for manufacturing the Si-doped crystalline chalcogenide layer(s) 13, 13, gives rise to the appearing of a new feature as shown for instance on
[0156] As a comparison with respect to what previously shown, in
[0157] The invention is not limited to the embodiments previously described and extends to all the embodiments covered by the claims.