Potato Planter
20240206375 ยท 2024-06-27
Inventors
Cpc classification
International classification
Abstract
In one aspect there is provided a planting unit for singulating a plurality of seeds, said planting unit comprising a seed holder, a seed discharge, at least one drive unit and a seed singulator. The seed singulator further comprises an open top, a stepped bowl configuration having a lower inner circular wall and an upper outer circular wall, and a seed singulating ledge having a seed receiving area and a seed singulation area. The seed singulating ledge is positioned between the lower inner circular wall and an upper outer circular wall, and is driven by the drive unit to rotate relative to the upper outer circular wall along a first direction to move one or more of the plurality of seeds from the seed receiving area to the seed singulation area.
Claims
1. A planting unit for singulating a plurality of seeds, said planting unit comprising: a seed holder, a seed discharge; at least one drive unit; a seed singulator; wherein the seed singulator further comprises a seed singulating ledge; wherein the seed singulator further comprises a plurality of flights positioned above the seed singulating ledge; and wherein the flights are driven along a first direction by the at least one drive unit.
2. A planting unit for singulating a plurality of seeds, said planting unit comprising: a seed holder, a seed discharge; at least one drive unit; a seed singulator; wherein the seed singulator further comprises a seed singulating ledge; wherein the seed singulating ledge has a ledge axis; and wherein during operation of the planting unit the ledge axis is maintained substantially along the horizontal plane.
3. The planting unit of claim 2 wherein the seed singulator further comprises: an open top; a stepped bowl configuration having a lower inner circular wall and an upper outer circular wall; and wherein the seed singulating ledge is positioned between said lower inner circular wall and an upper outer circular wall.
4. The planting unit of claim 3 wherein the seed holder is a substantially circular member positioned within the lower inner circular wall; and wherein the lower inner circular wall, the upper outer circular wall, the seed singulating ledge and the seed holder cooperate to form a seed bowl.
5. The planting unit of claim 4 wherein the lower inner circular wall, the upper outer circular wall and the bottom seed holder may move relative to each other
6. The planting unit of claim 5 wherein seed singulating ledge further comprises a seed receiving area and a seed singulation area.
7. The planting unit of claim 6 wherein the seed singulator further comprises a plurality of flights positioned above the seed singulating ledge; and wherein the inner circular wall and the flights are driven along the first direction by the at least one drive unit.
8. The planting unit of claim 7 wherein the plurality of flights are mounted to, and moveable with, the inner circular wall.
9. The planting unit of claim 8 wherein, during operation, the plurality of flights advances one or more of the plurality of seeds from the seed receiving area to the seed singulation area; wherein the seed singulator further comprises an excess seed ejector to eject any excess seeds from the seed singulating ledge onto the seed holder; and wherein the seeds are singulated at said seed singulation area by the excess seed ejector.
10. The planting unit of claim 9 further comprising a seed discharge opening; and wherein, during operation, the plurality of flights advance singulated seed to exit out of said seed discharge opening and into an entrance of the seed discharge.
11. The planting unit of claim 10 wherein the seed holder is angled relative to the lower inner circular wall and an upper outer circular wall, to provide a lowered portion of the seed holder adjacent the seed singulation area and a raised portion of the seed holder adjacent the seed receiving area.
12. The planting unit of claim 1 wherein the seed singulator further comprises: an open top; and a stepped bowl configuration having a lower inner circular wall and an upper outer circular wall; wherein the seed singulating ledge is positioned between said lower inner circular wall and an upper outer circular wall; and wherein the inner circular wall is driven along the first direction by the at least one drive unit.
13. The planting unit of claim 12 wherein the plurality of flights are mounted to, and moveable with, the inner circular wall.
14. The planting unit of claim 13 wherein the planting unit further comprises: an excess seed ejector to eject any excess seeds from the seed singulating ledge onto the seed holder; a seed receiving area; and a seed singulation area; wherein, during operation, the plurality of flights advances one or more of the plurality of seeds from the seed receiving area to the seed singulation area; and wherein the seeds are singulated at said seed singulation area by the excess seed ejector.
15. The planting unit of claim 14 further comprising a seed discharge opening; and wherein, during operation, the plurality of flights advance singulated seed to exit out of said seed discharge opening and into an entrance of the seed discharge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Referring to the drawings, several aspects of the present invention are illustrated by way of example, and not by way of limitation, in detail in the figures, wherein:
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DEFINITION SECTION
[0031] Horizontal plane, as used herein, refers to a plane that is horizontal at a given point if it is perpendicular to the gradient of the gravity field at that point, in other words, apparent gravity is what makes a plumb bob hang perpendicular to the plane at that point. In other words a horizontal plane in the plane that is perpendicular to the line that passes through the center of the Earth.
[0032] Vertical plane, as used herein, refers in astronomy, geography, geometry, and related sciences and contexts, to a direction passing by a given point if it is locally aligned with the gradient of the Earth's gravity field, i.e., with the direction of the gravitational force (per unit mass, i.e. gravitational acceleration vector) at that point.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033] The following description is of preferred embodiments by way of example only and without limitation to the combination of features necessary for carrying the invention into effect. Reference is to be had to the Figures in which identical reference numbers identify similar components. The drawing figures are not necessarily to scale and certain features are shown in schematic or diagrammatic form in the interest of clarity and conciseness.
[0034] A first embodiment of the potato seed planter 10 of the present invention is shown in
[0035] As best seen in
[0036] The potato seed planter 10 preferably includes a conventional drive or power generating system 25 for powering one or more components of the planter 10. One skilled in the art will appreciate that the power generating system 25 of the potato seed planter 10 may be an engine driven generator 25g or a hydraulic-based power system. The potato seed planter 10 preferably comprises a hitch link 15 at the front frame end 14f for connecting the potato seed planter 10 to a tractor (not shown) in a conventional manner.
[0037] The potato seed planter 10 is designed to be pulled behind a tractor (not shown), and the tractor may also provide power to the planter 10. As known in the art, tractors typically provide hydraulic or mechanical power to a towed device such as a planter 10. The potato seed planter 10 can also be powered by the power generating system 25, and/or by hydraulic or mechanical power from the tractor, or it can be powered from any other suitable source.
[0038] As best seen in
[0039] The planting unit 40 dispenses individual potato seeds P supplied by the seed hopper 12 into a furrow F created by the furrower opener 30 at a controlled rate, accurately dispensing one seed and one seed only at the proper timing. The potato seed planter 10 may include any suitable number of planting units 40 and associated components to plant multiple rows at one time. Thus, although the accompanying figures illustrate the potato seed planter 10 as a four-row planter, it can plant any desirable number of rows, e.g. such as from one to twelve rows or more. One skilled in the art will understand that while the preferred embodiments of the potato seed planter 10 illustrate the various components of the planter 10 in specific locations, these components may be arranged in any suitable locations and configurations.
[0040] As best seen in
[0041] One or more secondary conveyors 17b may also be provided to carry seeds P from the first conveyor 17a a second distance to the one or more planting units 40 along a second path 17p. These may also be conventional conveyors. The secondary path 17p which may be substantially perpendicular to the first path 17p, such as in an embodiment of a planter 10 where a plurality of planting units 40 are provided in a row that is substantially perpendicular to the planter's longitudinal axis 101; as can be seen in
[0042] As seen in
[0043] Referring to
[0044] The inner and outer circular walls 52, 54 and the seed singulation ledge 56 are preferably circular planar members as shown in the figures. The inner and outer circular walls 52, 54 each preferably form a circular perimeter 52p, 54p having a respective wall height 52h,54h; see
[0045] The lower inner circular wall 52, the upper outer circular wall 54, the seed singulating ledge 56 and the seed holder 57 cooperate to provide the singulator with its stepped bowl-like configuration and together they form a seed singulation area or seed bowl 50b; see
[0046] While each of the lower inner circular wall 52, the upper outer circular wall 54 and the bottom seed holder 57 are separate components, which each may move or rotate relative to each other, they are dimensioned with sufficiently close tolerances and spacing so that they can cooperate as noted above to form the seed bowl 50b and contain seeds PP therewithin. Advantageously, the seed singulation area or seed bowl 50b will hold these plurality of seeds PP while the seed singulator 50 separates individual potato seeds P therefrom and delivers them to the seed discharge 42.
[0047] In a preferred embodiment the seed singulating ledge 56 is an annulus sector (circular ring sector) positioned between the outer and inner circular perimeters 52p, 54p; i.e. the ledge 56 does not form a complete annular path between said perimeters 52p, 54p. Instead, a seed discharge opening 560 is provided below and/or adjacent ends 56e, 56e of the annular sector ledge 56; see
[0048] The seed discharge opening 560 may be below and/or radially outward from said perimeters 52p, 54p. In the embodiment of
[0049] The seed singulating ledge 56 may also be divided into a seed receiving area 59r and a seed singulation area 59s; see
[0050] The seed singulator 50 preferably comprises a plurality of flights 58 positioned above the seed singulating ledge 56. These flights 58 may be mounted on the inner circular wall 52 which can move (rotate) relative to the outer circular wall 54 and ledge 56. One embodiment of the inner circular wall 52, with flights 58 mounted thereon, is shown in
[0051] During operation the rotating flights 58 function to advance potato seeds P that are present on said ledge 56 in a first direction D1 at a first speed from the seed receiving area 59r to the seed singulation area 59s, where any plurality of seeds PP between a corresponding set of flights 58 are then singulated, as further described below. In this embodiment it is the flights 58 which advance any potato seeds P along the ledge 56 radially (i.e. seeds being contained on ledge 56 by upper outer circular wall 54) in the first direction D1 (e.g. see
[0052] For example, any seeds P pushed or advanced by the flights 58 along a radial path on the ledge 56, along the first direction D1 from the seed receiving area 59r to the seed singulation area 59s, will be singulated at said seed singulation area 59s (as further described below) and then preferably exit out of the opening 560 and into the entrance 42e of the seed discharge 42, such as due to the force of gravity (e.g. through the first component 560) or in a centrifugal-like manner (through the second component 560) or via a combination thereof.
[0053] The seed chute is preferably a hollow tubular member having an exit 42x to discharge the singulated potato seeds P. Preferably the exit 42x of each planting unit's seed chute 42 is positioned and directed behind the unit's respective furrow opener 30 and in front of the unit's respective furrow closer 32, so that singulated seeds P exiting therefrom will be placed into a furrow F created in the ground by the planter 10, preferably in a singulated and spaced-apart manner (see
[0054] Preferably, the seed chute 42 further comprises a seed delivery conveyor 43, which may comprise an endless or continuous chain or belt 43b. Continuous belt 43b preferably carries a plurality of spaced apart seed carrying members, flights or cups 43c to maintain the singulated seeds P substantially in their singulated condition while travelling down the chute 42 towards the exit 42e. In a preferred embodiment, the spacing 43s between each set of the seed carrying flights or cups 43c is 5.75 inch spacing. The delivery conveyor 43 is preferably placed within the within the chute's hollow interior, and the individual seed carrying members 43c are dimensioned to maintain a desired potato seed singulation distance (between individually singulated seeds P; e.g. maintain a substantially 5.75 inch spacing between individually singulated seeds).
[0055] During operations a plurality of seeds PP are provided to a seed deposit area 60 within the singulator 50 of each planting units 40 by the one or more secondary conveyors 17b; e.g. seeds PP conveyed from the seed hopper 12. The seed deposit area 60 may be an area within the inner circular wall 52 and above the seed holder 57. The plurality of seeds PP may simply discharge from the secondary conveyors 17b into seed deposit area 60 by dropping down at the secondary conveyor's head or discharge end 17d (the discharge ends 17d preferably placed above of their respective planting unit 40 and/or singulator 50; see
[0056] Preferably the seed holder 57 further comprises a seed receiving surface 57r having a substantially circular perimeter 57p. The seed receiving surface 57r preferably comprises a central dome or frustum-like portion 57d and a peripheral flanged or disc-like periphery 57f. Seed holder 57 preferably rotates relative to the outer circular wall 54, the ledge 56 and the inner circular wall 52 bearing the flights 58; preferably driven by one or more of the drive units 44 via associated linkage 46 in a conventional manner. Seed holder preferably rotates in the first direction, but at a second speed which is preferably faster than the first speed of the inner circular wall 52 and its flights 58. More preferably, the seed holder 57 is angled slightly relative to the inner and outer circular walls 52, 54 and the ledge 56; e.g. 15 degrees, see
[0057] The singulator 50 preferably further comprises an excess seed ejector 70 to eject excess seeds P from between the flights 58 on the ledge 56 as they pass through the seed singulation area 59s, and thereby leaving only a single singulated seed P adjacent its corresponding flight 58. The seed ejector 70 is preferably a pneumatic seed ejector, capable of providing a burst of air A of suitable force to push excess seeds P back into the seed holder 57; e.g. see
[0058] Preferably an ultrasonic sensor 80 is provided to measure the average height of the seed PP on top of the seed holder 57. A low/high threshold may be configured to support different sizes of seed and determine when the conveyor system 17 needs to supply more seed P from the hopper 12 to the planting unit 40.
[0059] In a preferred embodiment of the singulator 50, the flights 58 advance in the first direction D1 at a speed of 42 RPM, the seed holder 57 rotates at 50 RPM, the circular perimeter 54p has a 20 inch diameter, the circular perimeter 52p has an 18 inch diameter, and the distance or spacing 58s between each pair of flights 58 is 4.625 inches. This provides 10 sets of potato seeds per second to the seed discharge 42. Further in a preferred embodiment, the actuation of the pneumatic seed ejector 70 will be timed to the speed of the flights 58 so that air is delivered to the first (leading) half of the spacing 58s between the flights, to knock off any excess seeds, while air is stopped for the second (trailing) half of the spacing 58s.
[0060] The rotational speeds of the flights 58 may be adjusted to obtain a desired set of singulated potato seeds per second at the seed discharge 42. For example, for the preferred embodiment noted in the paragraph above, for a 1 set/sec, the flights 58 spins at approximately 4.2 RPM; for a 3 set/sec, the flights 58 spins at 12.8 RPM; for a 6 set/sec, the flights 58 spins at 25.7 RPM; for a 9 set/sec, the flights 58 spins at 38.5 RPM; and for a 12 set/sec, the flights 58 spins at 51.4 RPM. Preferably the seed holder 57 will continue to spin at 50 RPM to ensure that seeds are directed to the seed receiving area 59r from the seed bowl 60 in a centrifugal-like manner. Once processed by the singulator 50, individual seeds P exit the singulator 50 at a desired frequency and spacing so that the planting unit 40 accurately dispenses one seed and one seed only at a desired timing and frequency.
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[0062] Preferably, a first drive unit 44 and a first linkage 46 is provided to drive and power the continuous belt 43b of the delivery conveyor 43 in a conventional manner, a second drive unit 44 and a second linkage 46 is provided to drive and power the seed holder 46 in a conventional manner, and a third drive unit 44 and a third linkage 46 is provided to drive and power the flights 48 (and any associated lower inner circular wall 52) in a conventional manner.
[0063] Those of ordinary skill in the art will appreciate that various modifications to the invention as described herein will be possible without falling outside the scope of the invention. In the claims, the word comprising is used in its inclusive sense and does not exclude other elements being present. The indefinite article a before a claim feature does not exclude more than one of the features being present.