MANUAL RELEASE FOR MEDICAL DEVICE DRIVE SYSTEM
20240197423 ยท 2024-06-20
Assignee
Inventors
Cpc classification
F16H59/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2059/0221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2059/0295
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61B1/00133
HUMAN NECESSITIES
F16H55/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2063/3076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2712/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61B2034/301
HUMAN NECESSITIES
International classification
A61B34/00
HUMAN NECESSITIES
A61B1/00
HUMAN NECESSITIES
F16H55/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A medical device drive system can include a rotational input, a coupling member engaged with the rotational input, a first gear having an engagement feature sized and shaped to engage with the coupling member, and a second gear coupled with the first gear, the second gear coupled to a movable element. The system can have a first system state and a second system state. In the first system state the coupling member is not engaged with the engagement feature and the first gear rotates without moving the coupling member. In the second system state the coupling member is engaged with the engagement feature of the first gear and rotation of the rotational input turns the coupling member, the first gear, and the second gear to move the movable element.
Claims
1. (canceled)
2. A surgical instrument, comprising: a surgical tool; a gear operably coupled to the surgical tool; a manual input member; and a coupling member positioned between the manual input member and the gear, the coupling member being movable linearly between a neutral position and a retraction position, the coupling member being operably coupled to the manual input member and the gear in the retraction position, the coupling member being configured to transfer a rotational input from the manual input member to the gear to retract the surgical tool on condition that the coupling member is in the retraction position.
3. The surgical instrument of claim 2, wherein: on a condition that the coupling member is in the neutral position, the manual input member is operably decoupled from the gear; and on the condition that the coupling member is in the neutral position, a rotation of the manual input member is not transferred to the surgical tool.
4. The surgical instrument of claim 2, wherein: the manual input member includes a protrusion positioned to engage the coupling member; and the protrusion is positioned to transfer a rotational input from the manual input member to the gear via the coupling member on a condition that the coupling member is in the retraction position.
5. The surgical instrument of claim 2, wherein: the coupling member is slidably coupled to the manual input member; and the coupling member moves longitudinally away from the manual input member from the neutral position towards the retraction position as the manual input member is turned in a first direction.
6. The surgical instrument of claim 2, wherein: the manual input member includes at least one ramp; and the rotational input causes the ramp to engage the coupling member to move the coupling member longitudinally from the neutral position to the retraction position.
7. The surgical instrument of claim 6, wherein: the coupling member includes at least one ramp sized and shaped to engage the at least one ramp of the manual input member.
8. The surgical instrument of claim 7, wherein: the at least one ramp of the coupling member and the at least one ramp of the manual input member move along a circumferential path around a common axis defined by the manual input member and the coupling member.
9. The surgical instrument of claim 2, further comprising: a spring positioned between the coupling member and the gear to bias the coupling member proximally toward the neutral position.
10. The surgical instrument of claim 2, wherein: the rotational input is in a first direction; the surgical instrument includes a rotational resistance feature; and the rotational resistance feature resists a rotation of the coupling member in a second direction that is opposite the first direction.
11. The surgical instrument of claim 2, wherein: the gear is a first gear; the surgical instrument includes a second gear operably coupled between the coupling member and the first gear; the coupling member includes a first set of gear teeth; and the second gear includes a second set of gear teeth positioned to engage the first set of gear teeth of the coupling member.
12. The surgical instrument of claim 11, wherein: a rotational axis is defined for the coupling member; and the coupling member moves along the rotational axis relative to the first gear in response to a rotational input from the manual input member.
13. The surgical instrument of claim 11, wherein: the surgical instrument includes a spring positioned between the coupling member and the second gear; and the spring is positioned to bias the coupling member relative to the second gear and towards the neutral position.
14. The surgical instrument of claim 2, wherein: the rotational input is in a first direction; a first moment is exerted on the coupling member by the rotational input; a second moment is exerted on the coupling member by a rotation of the manual input member in a second direction opposite the second direction; and the first moment is greater than the second moment such that the rotational input rotates the coupling member and is transmitted to the gear.
15. The surgical instrument of claim 2, wherein: the surgical instrument includes a manual drive lock positioned to engage the coupling member; and on a condition that the coupling member is in the neutral position, a torque is input to the manual input member to drive the coupling member, and the manual drive lock is actuated, the manual drive lock maintains the coupling member in the neutral position.
16. A manual retraction mechanism for a motor-driven surgical instrument, the manual retraction mechanism comprising: a manual input member; a coupling member positioned to selectively transfer a manual rotational input from the manual input member to a gear of the motor-driven surgical instrument on a condition that the coupling member is in a retraction position, the coupling member having a neutral position in which the coupling member is decoupled from the gear; and a rotational resistance feature positioned to limit a rotational movement of the coupling member in response to the manual rotational input.
17. The manual retraction mechanism of claim 16, wherein: the coupling member has a proximal portion positioned to selectively engage the manual input member; and the coupling member has a distal portion positioned to transfer the manual rotation input from the manual input member to the gear on the condition that the coupling member is in the retraction position.
18. The manual retraction mechanism of claim 16, further comprising: a spring coupled to the coupling member to bias the coupling member toward the neutral position.
19. The manual retraction mechanism of claim 16, wherein: the coupling member defines a first rotational axis; the gear defines a second rotational axis parallel to the first rotational axis; and the second rotational axis is offset from the first rotational axis.
20. The manual retraction mechanism of claim 16, wherein: the coupling member is in the retraction position on a condition that the motor-driven surgical instrument is in a fault condition.
21. The manual retraction mechanism of claim 16, wherein: the manual rotational input from the manual input member transferred to the gear via the coupling member has a torque that is less than a torque limit; and the torque limit corresponds to a torque magnitude sufficient to damage a drivetrain of the motor-driven surgical instrument.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
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DETAILED DESCRIPTION
[0059] Medical device drive systems can be used to control an instrument that is coupled to a drive system with a shaft. A teleoperated surgical system, for example, can employ a medical device drive system to control a surgical instrument that can be inserted into a patient to perform a surgical procedure.
[0060] Manipulation of a surgical instrument during a teleoperated surgical procedure can be difficult, due to factors such as space constraints, the size of components, the need for precision and accuracy during surgery, and the presence of multiple tools in the body.
[0061] The present inventors have recognized, among other things, that a manual input system for a medical device drive train can be formed with a coupling member that can be engaged and disengaged with a drive train. A system can enable, for example, manual retraction of a device drive train in the event of a power outage, system fault, torque limit trigger, jam, or other event during a procedure. In some examples, manual retraction can be controlled with a manual input, such as a knob. The system can be configured so that the manual input (e.g., knob) does not turn when the drive system is being driven by the system. The system can also be configured so that a manual input can only retract the drive system, and not advance it. In some examples, the system can be configured so that the manual input cannot apply enough torque to the manual input to damage the drive train. The system can also be configured so that the manual input can apply high forces in the retraction direction to the drive train to enable retraction during a procedure.
[0062] An example medical device drive system can include a rotational input and a coupling member engaged with the rotational input. The rotational input can be a manual input. The system can also include a first gear having an engagement feature sized and shaped to engage with the coupling member, and a second gear coupled with the first gear. The second gear coupled to a movable element, such as a surgical instrument. The system may have a first system state, in which the coupling member is not engaged with the engagement feature and the first gear rotates without moving the coupling member. This may enable, for example, a drive train to be driven by a computer-controlled system, without rotation of the rotational input when the gears are driven. The system may also have a second system state, in which the coupling member is engaged with the engagement feature of the first gear and rotation of the rotational input turns the coupling member, the first gear, and the second gear to move the instrument. The system may include one or more additional gears between the first and second gear, or coupled to the first or second gear to enable connection to other aspects of the system, such as elements of a robot-assisted minimally invasive surgical system.
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[0064] Referring again to
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[0071] The first engagement feature 515 can be shaped to extend around a circumferential path around a coupling member axis 520, and the second engagement feature 415 can be shaped to extend along a circumferential path around a manual input axis 425. The manual input 210 and coupling member 510 can be sized and shaped to align the manual input axis 420 with the coupling member axis 525. The alignment of the axes 425, 525 and the shaping of the engagement features can allow the manual input 210 to rotate with respect to the coupling member 510 around the aligned axes. In various examples, the first engagement feature 515 can include a ramp 530, the second engagement feature 415 can include a ramp 430, or both the first engagement feature 515 and the second engagement feature 415 can include a ramp. The presence of the ramp shape can cause the coupling member 510 to move distally with respect to the manual input 210 when the manual input is rotated in a first direction (indicated by arrow) with respect to the coupling member 510 in a rotational direction that presses the engagement features 415, 515 together. Turning the manual input 210 in a second direction may allow the coupling member to move proximally.
[0072] The manual input 210 and coupling member 510 can each optionally include more than one engagement feature. In the illustrated example, the manual input 210 includes a second manual input engagement feature 416, and the coupling member 510 includes second coupling member engagement feature 516. The manual input engagement feature 416 is shown as a protruding ramp, but could alternatively be a recession, i.e. the manual input 210 can include one protruding ramp and one recession, and the coupling member 510 can include one corresponding recession and one ramp that align with the features on the manual input 210. In other examples, the manual input 210 and coupling member 510 can each include three, four, or more engagement features that are sized and shaped to engage with each other and bias the coupling member 510 in the distal direction when the manual input is rotated.
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[0074] Referring again to
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[0078] To retract a moveable element, a user can rotate the manual input 210 to advance the coupling member 510, compress the springs 815, 816 and engage the coupling member 510 with the gear 700 to engage a drive train that may retracts the moveable element, which may, for example, be a surgical instrument, or coupled to a surgical instrument.
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[0086] In an example, a latch 1210 on the adaptor 1200 may actuate the lever 930 to the upward position and thereby disengage the lock switch. With the lock switch 910 disengaged, the manual drive lock 905 may be free to rotate into engagement with the engagement feature 560 on the coupling member 510. In some example, the engagement feature 560 is sized and shaped so that the manual drive lock 905 can engage the coupling member only when the coupling member is in a lower (distal) position, in which the coupling member 510 is engaged with the first gear 700. In an example workflow, in a state in which the lock switch is biased upward, such as when the adaptor 1200 is coupled to the chassis 205 and the latch 1205 is engaged with the lever 930, when the manual input 210 is actuated to advance the coupling member 510 distally and engages the first gear 700, the manual drive lock rotates into engagement with the engagement feature (groove) 560 on the coupling member, which can lock the manual drive components in position and allow for manual retraction by rotation of the manual 210, without re-engaging the coupling member if the manual input is released.
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[0088] Each of these non-limiting examples can stand on its own, or can be combined in various permutations or combinations with one or more of the other examples.
[0089] The above detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments in which the invention can be practiced. These embodiments are also referred to herein as examples. Such examples can include elements in addition to those shown or described. However, the present inventors also contemplate examples in which only those elements shown or described are provided. Moreover, the present inventors also contemplate examples using any combination or permutation of those elements shown or described (or one or more aspects thereof), either with respect to a particular example (or one or more aspects thereof), or with respect to other examples (or one or more aspects thereof) shown or described herein.
[0090] In the event of inconsistent usages between this document and any documents so incorporated by reference, the usage in this document controls.
[0091] In this document, the terms a or an are used, as is common in patent documents, to include one or more than one, independent of any other instances or usages of at least one or one or more. In this document, the term or is used to refer to a nonexclusive or, such that A or B includes A but not B, B but not A, and A and B, unless otherwise indicated. In this document, the terms including and in which are used as the plain-English equivalents of the respective terms comprising and wherein. Also, in the following claims, the terms including and comprising are open-ended, that is, a system, device, article, composition, formulation, or process that includes elements in addition to those listed after such a term in a claim are still deemed to fall within the scope of that claim. Moreover, in the following claims, the terms first, second, and third, etc. are used merely as labels, and are not intended to impose numerical requirements on their objects.
[0092] Geometric terms, such as parallel, perpendicular, round, or square, are not intended to require absolute mathematical precision, unless the context indicates otherwise. Instead, such geometric terms allow for variations due to manufacturing or equivalent functions. For example, if an element is described as round or generally round, a component that is not precisely circular (e.g., one that is slightly oblong or is a many-sided polygon) is still encompassed by this description.
[0093] Method examples described herein can be machine or computer-implemented at least in part. Some examples can include a computer-readable medium or machine-readable medium encoded with instructions operable to configure an electronic device to perform methods as described in the above examples. An implementation of such methods can include code, such as microcode, assembly language code, a higher-level language code, or the like. Such code can include computer readable instructions for performing various methods. The code may form portions of computer program products. Further, in an example, the code can be tangibly stored on one or more volatile, non-transitory, or non-volatile tangible computer-readable media, such as during execution or at other times. Examples of these tangible computer-readable media can include, but are not limited to, hard disks, removable magnetic disks, removable optical disks (e.g., compact disks and digital video disks), magnetic cassettes, memory cards or sticks, random access memories (RAMs), read only memories (ROMs), and the like.
[0094] The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is provided to comply with 37 C.F.R. ? 1.72(b), to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description as examples or embodiments, with each claim standing on its own as a separate embodiment, and it is contemplated that such embodiments can be combined with each other in various combinations or permutations. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.