IC Socket with High Speed Contacts
20240204432 ยท 2024-06-20
Assignee
- TYCO Electronics Japan G.K. (Kawasaki-shi, Kanagawa, JP)
- TE CONNECTIVITY SOLUTIONS GMBH (Schaffhausen, CH)
Inventors
- Shinichi Hashimoto (Kawasaki-shi, JP)
- Hiroshi Shirai (Kawasaki-shi, JP)
- Naoki Hashimoto (Kawasaki-shi, JP)
- Masayuki AIZAWA
- Hirotate KADOBAYASHI (Kawasaki-Shi, JP)
- Chad William Morgan (Carneys Point, NJ, US)
Cpc classification
H01R12/714
ELECTRICITY
H01R13/629
ELECTRICITY
International classification
Abstract
An electrical connector having a housing with a first surface and a second surface. Contact receiving openings extend from the first surface to the second surface. Contacts are positioned in the contact receiving openings. The contacts have base members and resilient contact beams extending from opposed sides of the base members. Sidewalls extend from opposed sides of the base members from which the resilient contact beams do not extend. The contacts also provide multiple electrical pathways across the contacts for electrical signal transmissions, allowing for signal transmissions to transmitted at frequencies of approximately 224 Gbps or greater.
Claims
1. An electrical connector comprising: a housing have a first surface and a second surface, contact receiving openings extending from the first surface to the second surface; contacts positioned in the contact receiving openings, the contacts having base members and resilient contact beams extending from opposed sides of the base members, sidewalls extending from opposed sides of the base members from which the resilient contact beams do not extend.
2. The electrical connector as recited in claim 1, wherein each contact of the contacts has two primary resilient contact beams which are essentially mirror images of each other.
3. The electrical connector as recited in claim 1, wherein the primary resilient contact beams are bent from the base members and extend obliquely therefrom, the primary resilient contact beams have fixed end portions, arcuate portions and contact portions, the fixed end portions extend from and are integrally attached to the base members, the arcuate portions extend from the fixed end portions to the contact portions.
4. The electrical connector as recited in claim 2, wherein the primary resilient contact beams have contact portions provided at free ends of the primary resilient contact beams.
5. The electrical connector as recited in claim 4, wherein the contact portions have contact areas and secondary resilient beams.
6. The electrical connector as recited in claim 5, wherein the contact areas have a curved, convex shape and are provided in line with a longitudinal axes of the primary resilient contact beams.
7. The electrical connector as recited in claim 5, wherein the secondary resilient beams extend from either side of the primary resilient contact beams, the secondary resilient beams are bent such that free ends of the secondary resilient beams extend outside a plane of the contact areas.
8. The electrical connector as recited in claim 7, wherein the contact area and the secondary resilient beams of each contact form a U-shaped member.
9. The electrical connector as recited in claim 5, wherein the sidewalls are planar members connected to the base members by linking members which extend between the sidewalls and the base members.
10. The electrical connector as recited in claim 9, wherein the linking members are bent such that planes of the sidewalls extend in a direction which is essentially perpendicular to planes of the base members.
11. The electrical connector as recited in claim 10, wherein the sidewalls have retention projections which extend from the sidewalls.
12. The electrical connector as recited in claim 5, wherein free ends of the secondary resilient beams are provided in mechanical and electrical engagement with inside surfaces of the sidewalls, the free ends are configured to move relative to the inside surfaces as force is applied to the contact areas 4 of the contacts.
13. The electrical connector as recited in claim 12, wherein first contact portions of the contact portions of first respective primary resilient contact beams extend beyond the first surface of the housing and second contact portions of the contact portions of second respective primary resilient contact beams extend beyond the second surface of the housing.
14. The electrical connector as recited in claim 12, wherein each contact provides multiple electrical pathways for electrical signal transmissions, the first electrical pathway is between first contact areas of the first contact portions, the first respective primary resilient contact beam, the base member, the second respective primary resilient contact beam, and second contact areas of the second contact portion, the second electrical pathway, is between the first contact areas of the first contact portion, first secondary beams of the secondary resilient beams, the sidewalls, second secondary beams of the secondary resilient beams, and the second contact areas of the second contact portion.
15. The electrical connector as recited in claim 7, wherein the base members have angled sections from which the resilient contact beams extend.
16. The electrical connector as recited in claim 15, wherein the sidewalls are planar members are connected to the angled sections of the base members by linking members which extend between the sidewalls and the angled sections of the base members.
17. The electrical connector as recited in claim 16, wherein the linking members are bent such that the planes of the sidewalls extend in a direction which is less than perpendicular to planes of the base members, the sidewalls have inside surfaces, wherein priory to insertion into the contact receiving openings, the free ends of the secondary resilient beams are spaced from the inside surfaces of the sidewalls.
18. The electrical connector as recited in claim 17, wherein when the contacts are positioned in the contact receiving openings of the housing, the angled sections are positioned proximate to or in engagement with first sidewalls of the contact receiving openings and the sidewalls of the contacts are positioned proximate to or in engagement with second sidewalls of the contact receiving openings, the positioning of the sidewalls in engagement with the second sidewalls of the contact receiving openings causes the linking member 14 to be elastically deformed and the sidewalls of each contact to be moved toward each other.
19. The electrical connector as recited in claim 18, wherein when the contacts are positioned in the contact receiving openings the free ends of the secondary resilient beams are provided in mechanical and electrical engagement with the inside surfaces of the sidewalls, wherein the free ends are configured to move relative to the inside surfaces 15 as force is applied to the contact areas of the contacts.
20. The electrical connector as recited in claim 19, wherein each contact provides multiple electrical pathways for electrical signal transmissions, the first electrical pathway is between first contact areas of the first contact portions, the first respective primary resilient contact beam, the angled sections of the base member, the second respective primary resilient contact beam, and second contact areas of the second contact portion, the second electrical pathway, is between the first contact areas of the first contact portion, first secondary beams of the secondary resilient beams, the sidewalls, second secondary beams of the secondary resilient beams, and the second contact areas of the second contact portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0023] The description of illustrative embodiments according to principles of the present invention is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description of embodiments of the invention disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as lower, upper, horizontal, vertical, above, below, up, down, top and bottom as well as derivative thereof (e.g., horizontally, downwardly, upwardly, etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation unless explicitly indicated as such. Terms such as attached, affixed, connected, coupled, interconnected, and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
[0024] Moreover, the features and benefits of the invention are illustrated by reference to the preferred embodiments. Accordingly, the invention expressly should not be limited to such embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features, the scope of the invention being defined by the claims appended hereto.
[0025] As shown in
[0026] Contact receiving openings 20 are provided in the housing 12. The contact receiving openings 20 extend from the top surface 14 to the bottom surface 16. The number of the contact receiving openings 20 may vary depending on the number of electrical connections required between an integrated circuit 17 (
[0027] Contacts 30 are positioned in each of the contact receiving openings 20. Each of the contacts 30 is formed by stamping and forming a conductive material, such as, but not limited to, a metal plate.
[0028] As shown in
[0029] In the illustrative embodiment shown, each contact 30 has two primary resilient contact beams 34 which are essentially mirror images of each other. The primary resilient contact beams 34 are bent from the base members 32 and extend obliquely therefrom. The primary resilient contact beams 34 have fixed end portions 36, arcuate or curved portions 38 and contact portions 40. The fixed end portions 36 extend from and are integrally attached to the base members 32. The arcuate or curved portions 38 extend from the fixed end portions 36 to the contact portions 40. The contact portions 40 extend from the arcuate or curved portions 38 and are provided at the free ends of the primary resilient contact beams 34.
[0030] The contact portions 40 have contact areas 42 and secondary resilient beams 44. In the embodiment shown, the contact areas 42 have a curved, convex shape and are positioned proximate the free ends of the primary resilient contact beams 34. The contact areas 42 are provided in line with the longitudinal axes of the primary resilient contact beams 34. The secondary resilient beams 44 extend from either side of the primary resilient contact beams 34. The secondary resilient beams 44 are bent such that free ends 46 of the secondary resilient beams 44 extend outside the plane of the contact areas 42. The contact area 42 and the secondary resilient beams 44 of each contact 30 form a U-shaped member as viewed in
[0031] The sidewalls 35 are planar members connected to the base members 32 by linking members 48 which extend between the sidewalls 35 and the base members 32. Each contact 30 has two linking members 48 which extend from opposite sides of the base member 32. The linking members 48 extend from the sides of the base member 32 from which no primary resilient contact beam 34 extends. The linking members 48 are bent such that the planes of the sidewalls 35 extend in a direction which is essentially perpendicular to the planes of the base members 32.
[0032] The sidewalls 35 have inside surfaces 50 and outside surfaces 52. Retention projections 54 extend from the sidewalls 35. In the illustrative embodiment shown, the retention projections 54 are rounded and project from a side surfaces of the sidewalls 35. However, other configurations of the retention projections 54 may be used.
[0033] As shown in
[0034] As shown in
[0035] As shown in
[0036] With contacts 30 properly secured in the contact receiving openings 20, the contact portions 40 of respective primary resilient contact beams 34 extends or protrudes beyond the top surface 14 of the housing 12 so that conductive pads (not shown in the figures) of the integrated circuit 17 electrically and mechanically contacts the contact portions 40. Similarly, the contact portions 40 of other respective primary resilient contact beams 34 extends or protrudes beyond the bottom surface 16 of the housing 12 so that conductive pads (not shown in the figures) of the circuit board 19 electrically and mechanically contacts the contact portions 40.
[0037] In operation, the electrical connector assembly 10 is moved into position relative the circuit board 19, such that respective bottom contact portions 40 of the contacts 30 are provided in line with the pads of the circuit board 19. The housing 12 of the connector assembly 10 is moved into engagement with the pads of the circuit board 19. As this occurs, force is applied to the bottom contact portions 40 which extend from the bottom surface 16 of the housing 12. This causes the bottom contact portions 40 to move in a direction toward the top surface 14 of the housing 12. As this occurs, the respective bottom primary resilient contact beams 34 are elastically deformed. In addition, as the bottom contact portions 40 are moved, the free ends 46 of the bottom secondary resilient beams 44 are frictionally slide across the inside surfaces 50 of the sidewalls 35. The elastic deformation of the bottom primary resilient contact beams 34 and the frictional engagement of the free ends 46 of the bottom secondary resilient beams 44 with the inside surfaces 50 of the sidewalls 35 as the free ends 46 are moved cause the bottom contact portions 40 to exert a normal force on the pads of the circuit board 19. This allows the bottom contact portions 40 to be retained in mechanical and electrical engagement with the contact pads of the circuit board 19. The movement of the bottom contact portions 40 is greater than approximately 0.05 mm, approximately 0.1 mm, less than approximately 0.5 mm. The normal force exerted by the bottom contact portions 40 is greater than approximately 15 grams, greater than approximately 20 grams, between approximately 15 grams and 30 grams, between approximately 20 grams and 25 grams. The connector assembly 10 is secured to the circuit board 19 using known methods.
[0038] An integrated circuit 17 is moved into position relative to the electrical connector assembly 10, such that respective top contact portions 40 of the contacts 30 are provided in line with the pads of the integrated circuit 17. The integrated circuit 17 is moved into engagement with housing 12 of the connector assembly 10. As this occurs, force is applied to the top contact portions 40 which extend from the top surface 14 of the housing 12. This causes the top contact portions 40 to move in a direction toward the bottom surface 16 of the housing 12. As this occurs, the respective top primary resilient contact beams 34 are elastically deformed. In addition, as the top contact portions 40 are moved, the free ends 46 of the top secondary resilient beams 44 are frictionally slide across the inside surfaces 50 of the sidewalls 35. The elastic deformation of the top primary resilient contact beams 34 and the frictional engagement of the free ends 46 of the top secondary resilient beams 44 with the inside surfaces 50 of the sidewalls 35 as the free ends 46 are moved cause the top contact portions 40 to exert a normal force on the pads of the integrated circuit 17. This allows the top contact portions 40 to be retained in mechanical and electrical engagement with the contact pads of the integrated circuit 17. The movement of the bottom contact portions 40 is greater than approximately 0.05 mm, approximately 0.1 mm, less than approximately 0.5 mm. The normal force exerted by the top contact portions 40 is greater than approximately 15 grams, greater than approximately 20 grams, between approximately 15 grams and 30 grams, between approximately 20 grams and 25 grams. The integrated circuit 17 is secured to the connector assembly 10 using known methods.
[0039] With the connector assembly 10 properly connected to the integrated circuit 17 and the circuit board 19, each contact 30 provides multiple electrical pathways for electrical signal transmissions. The first electrical pathway, as shown by arrow A in
[0040] As shown in
[0041] Contact receiving openings 120 are provided in the housing 112. The contact receiving openings 120 extend from the top surface 114 to the bottom surface 116. The number of the contact receiving openings 120 may vary depending on the number of electrical connections required between an integrated circuit 117 (
[0042] Contacts 130 are positioned in each of the contact receiving openings 120. Each of the contacts 130 is formed by stamping and forming a conductive material, such as, but not limited to, a metal plate.
[0043] As shown in
[0044] In the illustrative embodiment shown, each contact 30 has four primary resilient contact beams 134, with two extending from each angled section 133. The two which extend from same angled section 133 are essentially mirror images of each other. The primary resilient contact beams 134 are bent from the angled sections 133 of the base members 132 and extend obliquely therefrom. The primary resilient contact beams 134 have fixed end portions 136, arcuate or curved portions 138 and contact portions 140. The fixed end portions 136 extend from and are integrally attached to the angled sections 133 of the base members 132. The arcuate or curved portions 138 extend from the fixed end portions 136 to the contact portions 140. The contact portions 140 extend from the arcuate or curved portions 138 and are provided at the free ends of the primary resilient contact beams 134.
[0045] The contact portions 140 have contact areas 142 and secondary resilient beams 144. In the embodiment shown, the contact areas 142 have a curved, convex shape and are positioned proximate the free ends of the primary resilient contact beams 134. The contact areas 142 are provided in line with the longitudinal axes of the primary resilient contact beams 134. The secondary resilient beams 144 extend from one side of the primary resilient contact beams 134. The side from which the secondary resilient beams 144 extend varies depending upon the positioning of the primary resilient contact beams 134. The secondary resilient beams 144 are bent such that free ends 146 of the secondary resilient beams 144 extend outside the plane of the contact areas 142. The contact area 142 and the secondary resilient beam 144 of each primary resilient contact beams 134 of a halve of a U-shaped member, while two adjacent contact areas 142 and secondary resilient beams 144 form a generally U-shaped member as viewed in
[0046] The sidewalls 135 are planar members connected to the angled sections 133 of the base members 132 by linking members 148 which extend between the sidewalls 135 and the angled sections 133 of the base members 132. Each contact 130 has two linking members 148 which extend from opposite sides of the base member 132. The linking members 148 extend from the ends of the angled sections 133 of the base member 32 from which no primary resilient contact beam 134 extends. The linking members 148 are bent such that the planes of the sidewalls 135 extend in a direction which approached, but is less than, perpendicular to the planes of the base members 132. The sidewalls 135 have inside surfaces 150 and outside surfaces 152. As shown in
[0047] As shown in
[0048] The interaction and the engagement of the base members 132 and the sidewalls 135 with the first sidewalls 122 and the second sidewalls 124 of the contact receiving openings 120 provides an interference fit or press fit between the contacts 130 and the contact receiving openings 120 to mechanically secure the contacts 130 in the contact receiving openings 120.
[0049] As shown in
[0050] As shown in
[0051] As shown in
[0052] An integrated circuit 117 is moved into position relative to the electrical connector assembly 110, such that respective top contact portions 140 of the contacts 130 are provided in line with the pads of the integrated circuit 117. The integrated circuit 117 is moved into engagement with housing 112 of the connector assembly 110. As this occurs, force is applied to the top contact portions 140 which extend from the top surface 114 of the housing 112. This causes the top contact portions 140 to move in a direction toward the bottom surface 116 of the housing 112. As this occurs, the respective top primary resilient contact beams 134 are elastically deformed. In addition, as the top contact portions 140 are moved, the free ends 146 of the top secondary resilient beams 144 are frictionally slide across the inside surfaces 150 of the sidewalls 135. The elastic deformation of the top primary resilient contact beams 134 and the frictional engagement of the free ends 146 of the top secondary resilient beams 144 with the inside surfaces 150 of the sidewalls 135 as the free ends 146 are moved cause the top contact portions 140 to exert a normal force on the pads of the integrated circuit 117. This allows the top contact portions 140 to be retained in mechanical and electrical engagement with the contact pads of the integrated circuit 117. The movement of the top contact portions 140 is greater than approximately 0.8 mm, great than approximately 0.9 mm, greater than approximately 1.0 mm, less than approximately 1.5 mm. The normal force exerted by the top contact portions 40 is greater than approximately 15 grams, greater than approximately 20 grams, between approximately 15 grams and 30 grams, between approximately 20 grams and 25 grams. The integrated circuit 117 is secured to the connector assembly 10 using known methods.
[0053] With the connector assembly 110 properly connected to the integrated circuit 117 and the circuit board 119, each contact 130 provides multiple electrical pathways for electrical signal transmissions. The first electrical pathways, as shown by arrow A in
[0054] One skilled in the art will appreciate that the invention may be used with many modifications of structure, arrangement, proportions, sizes, materials and components and otherwise used in the practice of the invention, which are particularly adapted to specific environments and operative requirements without departing from the principles of the present invention. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being defined by the appended claims, and not limited to the foregoing description or embodiments.