CONNECTOR
20240204450 ยท 2024-06-20
Inventors
Cpc classification
H01R13/58
ELECTRICITY
International classification
Abstract
A connector includes a housing accommodating an end of the connection object and an end of the electric wire, the connection object and the conductor portion of the electric wire making contact with and being electrically connected to each other in the housing, the housing having an electric wire lead-out port leading out the electric wire from inside to outside of the housing, the electric wire lead-out port having a first contact portion and a second contact portion that make contact with the electric wire at two positions separate away from each other along a length direction of the electric wire so as to disperse a load applied to the electric wire when the electric wire is led out from the housing at a predetermined minimum bending radius determined by a shape of the housing around the electric wire lead-out port.
Claims
1. A connector connecting a conductor portion of an electric wire to a connection object, the connector comprising: a housing accommodating an end of the connection object and an end of the electric wire, wherein the connection object and the conductor portion of the electric wire make contact with and are electrically connected to each other in the housing, the housing has an electric wire lead-out port leading out the electric wire from inside to outside of the housing, the electric wire lead-out port has a first contact portion and a second contact portion that make contact with the electric wire at two positions separate away from each other along a length direction of the electric wire so as to disperse a load applied to the electric wire when the electric wire is led out from the housing at a predetermined minimum bending radius determined by a shape of the housing around the electric wire lead-out port.
2. The connector according to claim 1, wherein the electric wire includes an insulating coating portion covering an outer periphery of the conductor portion, the housing has an electric wire fixing portion of cylindrical shape that is disposed inside the housing and fixes the electric wire by fastening the insulating coating portion of the electric wire, the electric wire lead-out port has a shape extending from the electric wire fixing portion along a central axis of the cylindrical shape and expanding toward an outer surface of the housing, the first contact portion has a circular ring shape surrounding the central axis at a position adjacent to the electric wire fixing portion, and the second contact portion has a circular ring shape surrounding the central axis in a vicinity of the outer surface of the housing and having a radius larger than that of the first contact portion.
3. The connector according to claim 2, wherein the housing is composed of a first insulator having a first retaining surface and a second insulator having a second retaining surface facing the first retaining surface and joined to the first insulator, and the electric wire fixing portion and the electric wire lead-out port are formed by the first insulator and the second insulator.
4. The connector according to claim 3, wherein the first insulator includes: a first conductor insertion groove which is formed in the first retaining surface and in which the conductor portion of the electric wire is inserted; a first insulating coating insertion groove which is formed in the first retaining surface so as to communicate with the first conductor insertion groove and in which the insulating coating portion of the electric wire is inserted; and a first lead-out groove formed in the first retaining surface so as to communicate with the first insulating coating insertion groove, the second insulator includes: a second conductor insertion groove which is formed in the second retaining surface and in which the conductor portion of the electric wire is inserted; a second insulating coating insertion groove which is formed in the second retaining surface so as to communicate with the second conductor insertion groove and in which the insulating coating portion of the electric wire is inserted; and a second lead-out groove formed in the second retaining surface so as to communicate with the second insulating coating insertion groove, the electric wire fixing portion is formed by the first insulating coating insertion groove and the second insulating coating insertion groove being disposed to face each other, and the electric wire lead-out port is formed by the first lead-out groove and the second lead-out groove being disposed to face each other.
5. The connector according to claim 4, wherein a projection projecting to inside of the electric wire fixing portion and biting into the insulating coating portion of the electric wire is formed in either of the first insulating coating insertion groove and the second insulating coating insertion groove.
6. The connector according to claim 5, wherein the projection has a semicircular shape when viewed in a direction along the central axis.
7. The connector according to claim 2, wherein the electric wire lead-out port has a tapered portion disposed between the first contact portion and the second contact portion and constituted of a conical surface expanding toward the outside of the housing.
8. The connector according to claim 2, wherein at least one of the first contact portion and the second contact portion has a curved shape in a cross section passing the central axis.
9. The connector according to claim 2, wherein the first contact portion and the second contact portion both have an angular shape in a cross section passing the central axis.
10. The connector according to claim 3, wherein the first insulator includes a protrusion portion formed to protrude on the first retaining surface, the second insulator includes a recessed portion formed in the second retaining surface and corresponding to the protrusion portion, the first insulator and the second insulator are joined to each other with the connection object and the electric wire being sandwiched between the first retaining surface and the second retaining surface, and at least a part of the protrusion portion is accommodated in the recessed portion, whereby the conductor portion of the electric wire is electrically connected to the connection object in the recessed portion.
11. The connector according to claim 1, wherein a flexible conductor of a sheet type conductive member is connected to the conductor portion of the electric wire as the connection object.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION OF THE INVENTION
[0042] An embodiment of the present invention is described below based on the accompanying drawings.
[0043]
[0044] The sheet type conductive member 11 has a top surface and a bottom surface facing in opposite directions from each other and has a flexible conductor 11A exposed at least on the top surface. As the sheet type conductive member 11, conductive cloth woven using a conductive thread such as silver can be used, for example. When such conductive cloth is used, the flexible conductor 11A is exposed not only on the top surface but also on the bottom surface of the sheet type conductive member 11. In addition, one obtained by applying a conductive ink on a surface of cloth having no conductivity by printing or another method to form the flexible conductor 11A on the surface thereof can also be used as the sheet type conductive member 11. Further, a member obtained by forming the flexible conductor 11A formed of a conductive pattern on a surface of an insulating sheet body such as a resin film may be used as the sheet type conductive member 11.
[0045] The sheet type conductive member 11 has a band shape extending in a predetermined direction.
[0046] The coated electric wire 12 has a structure in which an outer periphery of a conductor portion to be described later is covered with an insulating coating portion. With the connector according to the embodiment, the conductor portion of the coated electric wire 12 is electrically connected to the flexible conductor 11A of the sheet type conductive member 11.
[0047] On the opposite side from the sheet type conductive member 11 of band shape across the housing 13, the coated electric wire 12 extends in the same direction as the direction in which the sheet type conductive member 11 extends.
[0048] For convenience, the sheet type conductive member 11 of band shape is defined as extending along an XY plane, the direction in which the coated electric wire 12 extends toward the housing 13 is referred to as +Y direction, and the direction orthogonal to an XY plane is referred to as Z direction.
[0049]
[0050] The sheet type conductive member 11 is disposed on the +Z direction side of the first insulator 14, and a conductor portion 12A exposed from an insulating coating portion 12B of the coated electric wire 12 is disposed on the +Z direction side of the sheet type conductive member 11. The conductor portion 12A of the coated electric wire 12 may be either of a so-called solid wire that is formed of one conductor and a so-called stranded wire that is formed by twisting a plurality of conductors.
[0051] In addition, the connector includes a contact force-securing member 16. The contact force-securing member 16 is disposed on the +Z direction side of the conductor portion 12A of the coated electric wire 12, and the second insulator 15 is disposed on the +Z direction side of the contact force-securing member 16.
[0052]
[0053] In addition, the first retaining surface 14B is provided with a first conductor insertion groove 14D extending in the Y direction on the ?Y direction side from the protrusion portion 14C, a first insulating coating insertion groove 14E communicating with a ?Y directional end of the first conductor insertion groove 14D, and a first lead-out groove 14F communicating with a ?Y directional end of the first insulating coating insertion groove 14E and extending up to an outer surface of a ?Y directional end of the first insulator 14.
[0054] Further, the flat plate portion 14A includes three through-holes 14G separately formed on opposite sides of the first insulating coating insertion groove 14E in the X direction and near a +Y directional end of the flat plate portion 14A and penetrating the flat plate portion 14A in the Z direction.
[0055] In addition, step portions 14H extending in the Y direction are separately formed at X-directional opposite lateral surfaces of the flat plate portion 14A.
[0056] As shown in
[0057] At an intermediate part in the Y direction of the first insulating coating insertion groove 14E, a projection 14J is formed to project from the bottom surface of the first insulating coating insertion groove 14E toward the inside of the first insulating coating insertion groove 14E in an XZ plane.
[0058] The projection 14J has a semicircular shape when viewed in the Y direction along the central axis CL as shown in
[0059]
[0060] In addition, the second retaining surface 15B is provided with: a second conductor insertion groove 15D extending in the Y direction on the ?Y direction side from the recessed portion 15C; a second insulating coating insertion groove 15E communicating with a ?Y directional end of the second conductor insertion groove 15D; and a second lead-out groove 15F communicating with a ?Y directional end of the second insulating coating insertion groove 15E and extending up to an outer surface of a ?Y directional end of the second insulator 15.
[0061] Further, the flat plate portion 15A includes three bosses 15G separately formed on opposite sides of the second insulating coating insertion groove 15E in the X direction and near a +Y directional end of the flat plate portion 15A and projecting in the ?Z direction.
[0062] In addition, a pair of lateral plates 15H protruding in the ?Z direction and extending in the Y direction are separately formed at X-directional opposite lateral portions of the flat plate portion 15A.
[0063] As shown in
[0064] As shown in
[0065] When the first insulator 14 and the second insulator 15 are joined to each other to form the housing 13, the first conductor insertion groove 14D of the first insulator 14 and the second conductor insertion groove 15D of the second insulator 15 are disposed to face each other to thereby retain the conductor portion 12A of the coated electric wire 12, and the first insulating coating insertion groove 14E of the first insulator 14 and the second insulating coating insertion groove 15E of the second insulator 15 are disposed to face each other to constitute an electric wire fixing portion of cylindrical shape that fastens an outer periphery of the insulating coating portion 12B of the coated electric wire 12 and fixes the coated electric wire 12.
[0066] Further, when the first insulator 14 and the second insulator 15 are joined to each other to form the housing 13, the first lead-out groove 14F of the first insulator 14 and the second lead-out groove 15F of the second insulator 15 are disposed to face each other to constitute an electric wire lead-out port that leads out the coated electric wire 12 from the inside to the outside of the housing 13.
[0067] As shown in
[0068] In addition, the contact force-securing member 16 shown in
[0069] When the connector as above is assembled, the contact force-securing member 16 is inserted into the recessed portion 15C of the second insulator 15 from the ?Z direction, and the three bosses 15G of the second insulator 15 are separately inserted into the three through-holes 14G of the first insulator 14 with a +Y directional end of the coated electric wire 12 and a ?Y directional end of the sheet type conductive member 11 being sandwiched between the first retaining surface 14B of the first insulator 14 and the second retaining surface 15B of the second insulator 15, whereby the first insulator 14 and the second insulator 15 are joined to each other.
[0070] When the first insulator 14 and the second insulator 15 are joined to each other, as shown in
[0071] When the first insulator 14 is pressed toward the second insulator 15 in the +Z direction in this state, the first insulating coating insertion groove 14E of the first insulator 14 overlay the coated electric wire 12 so as to cover a ?Z directional portion of the insulating coating portion 12B of the coated electric wire 12; however, since the first insulating coating insertion groove 14E is provided with the projection 14J projecting from the bottom surface of the first insulating coating insertion groove 14E toward the inside of the first insulating coating insertion groove 14E, the projection 14J bites into the ?Z directional portion of the insulating coating portion 12B of the coated electric wire 12.
[0072] That is, when the first insulator 14 and the second insulator 15 are joined to each other to form the housing 13, the coated electric wire 12 is fixed to the housing 13 by means of the projection 14J biting into the ?Z directional portion of the insulating coating portion 12B while being kept to be correctly positioned with respect to the second insulating coating insertion groove 15E of the second insulator 15, whereby the coated electric wire 12 is prevented from being pulled out from the housing 13.
[0073] When the first insulator 14 is pressed against the second insulator 15, the three bosses 15G of the second insulator 15 separately penetrate the three through-holes 14G of the first insulator 14. In this process, the boss 15G situated on the +Y direction side among the three bosses 15G penetrates the corresponding through-hole 14G of the first insulator 14 through the through-hole 11B of the sheet type conductive member 11 shown in
[0074] In addition, as shown in
[0075] Tips of the three bosses 15G projecting on the ?Z direction side of the first insulator 14 are then thermally deformed, whereby the first insulator 14 and the second insulator 15 are fixed to each other to form the housing 13. Thus, the assembling operation of the connector is completed.
[0076]
[0077] In addition, the conductor portion 12A drawn in the +Y direction from the insulating coating portion 12B of the coated electric wire 12 is inserted in the first conductor insertion groove 14D of the first insulator 14 and the second conductor insertion groove 15D of the second insulator 15.
[0078] Further, in the state where the +Y directional end of the insulating coating portion 12B is accommodated in and fixed to the electric wire fixing portion 13E of cylindrical shape formed by the first insulating coating insertion groove 14E of the first insulator 14 and the second insulating coating insertion groove 15E of the second insulator 15, the coated electric wire 12 is led out in the ?Y direction from the electric wire lead-out port 13F formed by the first lead-out groove 14F of the first insulator 14 and the second lead-out groove 15F of the second insulator 15.
[0079] As shown in
[0080] As shown in
[0081] In addition, as shown in
[0082] The tapered portion S3 disposed between the first contact portion S1 and the second contact portion S2 has a conical surface expanding toward the outer surface 13A of the housing 13, and is represented by a pair of line segments each inclined with respect to the central axis CL in
[0083] Here, as shown in
[0084] That is, the electric wire lead-out port 13F contacts the coated electric wire 12 at each of the first contact portion S1 and the second contact portion S2 that are disposed at two positions separate from each other along the length direction of the coated electric wire 12, and the coated electric wire 12 is led out from the housing 13 at the predetermined minimum bending radius, whereby a load applied to the coated electric wire 12 is dispersed. Therefore, it is possible to prevent breakage of the conductor portion 12A of the coated electric wire 12 without using, for example, such a bendable bushing member made of a rubber or the like as that in the conventional cable protection device shown in
[0085] In addition, even when the coated electric wire 12 is bent to contact the outer surface 13A of the housing 13 and extend in various directions other than the +Z direction along the outer surface 13A so that tensile forces are applied from the various direction to the coated electric wire 12, similarly, the electric wire lead-out port 13F contacts the coated electric wire 12 at each of the first contact portion S1 and the second contact portion S2 that are disposed at two positions away from each other along the length direction of the coated electric wire 12, and loads applied to the coated electric wire 12 are dispersed, whereby breakage of the conductor portion 12A of the coated electric wire 12 is prevented.
[0086] Note that the tapered portion S3 of the electric wire lead-out port 13F is not limited to one having a conical surface as long as it has a shape that does not contact the coated electric wire 12.
[0087] In addition, while the first contact portion S1 and the second contact portion S2 of the electric wire lead-out port 13F each have such a curved shape as to protrude toward the central axis CL of the electric wire fixing portion 13E in the embodiment above, the invention is not limited thereto.
[0088] For example, in an electric wire lead-out port 23F of a housing 23 shown in
[0089] In addition, in an electric wire lead-out port 33F of a housing 33 shown in
[0090] Further, in an electric wire lead-out port 43F of a housing 43 shown in
[0091] When the connector of the embodiment is applied to smart clothes, and an electrode (not shown) is connected to the flexible conductor 11A of the sheet type conductive member 11, the electrode disposed at a measurement position and a wearable device can be connected to each other by means of the inexpensive coated electric wire 12 with low electric resistance.
[0092] By using a water-resistant adhesive to seal between the first insulator 14 and the second insulator 15, it is possible to configure a waterproof connector that prevents entry of water into a site of electric connection between the flexible conductor 11A of the sheet type conductive member 11 and the conductor portion 12A of the coated electric wire 12.
[0093] While the contact force-securing member 16 is used to secure the contact force between the conductor portion 12A of the coated electric wire 12 and the flexible conductor 11A of the sheet type conductive member 11 contacting each other in the embodiment as above, it is possible to configure the connector in which the conductor portion 12A of the coated electric wire 12 and the flexible conductor 11A of the sheet type conductive member 11 are electrically connected with each other between the protrusion portion 14C of the first insulator 14 and the recessed portion 15C of the second insulator 15 without using the contact force-securing member 16.
[0094] In addition, while the three bosses 15G of the second insulator 15 penetrate the three through-holes 14G of the first insulator 14 in the embodiment described above, it is possible to configure the connector in which, conversely, a plurality of bosses formed in the first insulator 14 penetrate a plurality of through-holes formed in the second insulator 15.