Interlocking dual v-shaped shear ram and method
11530590 · 2022-12-20
Inventors
Cpc classification
International classification
Abstract
The present invention provides a dual interlocking v-shaped shear ram assembly comprising an upper ram and lower ram, each defining a v-shaped cutting surface. A plurality of angled surfaces on the upper ram and lower ram engage to form an interlocking connection that prevents rotation of either the upper ram or lower ram in the ram cavity and seals the wellbore. The upper ram has a surface along 90% to 100% of the length thereof that conforms to the surface of the corresponding ram cavity.
Claims
1. A shear ram assembly mounted inside a BOP (blowout preventer) for cutting drill pipe, coiled tubing, and wireline, and to seal a wellbore, said BOP comprising a bore through said BOP, said BOP further comprising ram cavities on either side of said bore, said ram cavities intersecting with said bore, said shear ram assembly comprising: a lower ram and an upper ram that mount within said ram cavities on opposite sides of said bore through said BOP, said lower ram comprising a first v-shaped cutting surface, said upper ram comprising a second v-shaped cutting surface; and a first pair of shoulders on said upper ram that comprise a first pair of flat planar upper ram engagement surfaces; a second pair of shoulders on said upper ram that comprise a second pair of flat planar upper ram engagement surfaces, said first pair of flat planar upper ram engagement surfaces being angled in a different direction than said second pair of flat planar upper ram engagement surfaces; a first pair of shoulders on said lower ram that comprise a first pair of flat planar lower ram engagement surfaces; a second pair of shoulders on said lower ram that comprise a second pair of flat planar lower ram engagement surfaces, said first pair of flat planar lower ram engagement surfaces being angled in a different direction than said second pair of flat planar lower ram engagement surfaces; said upper ram and said lower ram being moveable with respect to said bore between an open position and a closed position, whereby when in said closed position, said first pair of shoulders of said upper ram engage with said first pair of shoulders of said lower ram and said second pair of shoulders of said upper ram engage with said second pair of shoulders of said lower ram; and said first pair of flat planar lower ram engagement surfaces being angled differently than said second pair of flat planar lower ram engagement surfaces by rotation around a z-axis orthogonal to a y-axis through said bore and an x-axis through said ram cavities by an angle of from 120 to 220 degrees.
2. The shear ram assembly of claim 1, further comprising a top surface of said upper ram that conforms to a shape of a ram cavity wall along 90% to 100% of a length of said upper ram from a rear end of said upper ram to a center of a pipe engagement surface on a front end of said upper ram.
3. The shear ram assembly of claim 1, further comprising a first pair of wear pads and a second pair of wear pads, said first and second pairs of wear pads having a length at least as long as said upper ram and said lower ram.
4. The shear ram assembly of claim 1, wherein said first and second v-shaped cutting surfaces have a length along said z-axis that is at least as long as a diameter of said bore through said BOP.
5. The shear ram assembly of claim 1, wherein said first pair of shoulders on said upper ram and said second pair of shoulders on said upper ram comprise packer material for an upper ram packer and a lower ram packer.
6. The shear ram assembly of claim 5, further comprising inserts for said packer material that increase a pressure within said packer material, said inserts being positioned within at least one of said upper ram packer or said lower ram packer.
7. The shear ram assembly of claim 6, wherein said inserts are positioned on either side of said packer material.
8. A shear ram assembly mounted inside a BOP (blowout preventer) for cutting drill pipe, coiled tubing, and wireline, and to seal a wellbore, said BOP comprising a bore through said BOP, said BOP further comprising ram cavities on either side of said bore, said ram cavities intersecting with said bore, said shear ram assembly comprising: a lower ram and an upper ram that mount within said ram cavities on opposite sides of said bore through said BOP, said lower ram comprising a first v-shaped cutting surface, said upper ram comprising a second v-shaped cutting surface; and a first pair of shoulders on said upper ram that comprise a first pair of flat planar upper ram engagement surfaces; a second pair of shoulders on said upper ram that comprise a second pair of flat planar upper ram engagement surfaces, said first pair of flat planar upper ram engagement surfaces being angled in a different direction than said second pair of flat planar upper ram engagement surfaces; a first pair of shoulders on said lower ram that comprise a first pair of flat planar lower ram engagement surfaces; a second pair of shoulders on said lower ram that comprise a second pair of flat planar lower ram engagement surfaces, said first pair of flat planar lower ram engagement surfaces being angled in a different direction than said second pair of flat planar lower ram engagement surfaces; said upper ram and said lower ram being moveable with respect to said bore between an open position and a closed position, whereby when in said closed position, said first pair of shoulders of said upper ram engage with said first pair of shoulders of said lower ram and said second pair of shoulders of said upper ram engage with said second pair of shoulders of said lower ram; and wherein said first pair of shoulders on said upper ram and said second pair of shoulders on said upper ram comprise packer material for an upper ram packer and a lower ram packer.
9. The shear ram assembly of claim 8, further comprising a top surface of said upper ram that conforms to a shape of a ram cavity wall along 90% to 100% of a length of said upper ram from a rear end of said upper ram to a center of a pipe engagement surface on a front end of said upper ram.
10. The shear ram assembly of claim 8, further comprising a first pair of wear pads and a second pair of wear pads, said first and second pairs of wear pads having a length at least as long as said upper ram and said lower ram.
11. The shear ram assembly of claim 8, further comprising inserts for said packer material that increase a pressure within said packer material, said inserts being positioned within at least one of said upper ram packer or said lower ram packer.
12. The shear ram assembly of claim 11, wherein said inserts are positioned on either side of said packer material.
13. A shear ram assembly mounted inside a BOP (blowout preventer) for cutting drill pipe, coiled tubing, and wireline, and to seal a wellbore, said BOP comprising a longitudinal bore through said BOP defining a y-axis, said BOP further comprising ram cavities on either side of said longitudinal bore, an x-axis extending through said ram cavities perpendicular to the y-axis, said ram cavities intersecting with said longitudinal bore, and a z-axis perpendicular to the x-axis and the y-axis, said shear ram assembly comprising: a lower ram and an upper ram that mount within said ram cavities on opposite sides of said longitudinal bore through said BOP, said lower ram comprising a first v-shaped cutting surface, said upper ram comprising a second v-shaped cutting surface; a first pair of shoulders on said upper ram that comprise a first pair of flat planar upper ram engagement surfaces, wherein the first pair of shoulders does not overlap with the second v-shaped cutting surface along the z-axis; a second pair of shoulders on said upper ram that comprise a second pair of flat planar upper ram engagement surfaces, said first pair of flat planar upper ram engagement surfaces being angled in a different direction than said second pair of flat planar upper ram engagement surfaces; a first pair of shoulders on said lower ram that comprise a first pair of flat planar lower ram engagement surfaces; a second pair of shoulders on said lower ram that comprise a second pair of flat planar lower ram engagement surfaces, said first pair of flat planar lower ram engagement surfaces being angled in a different direction than said second pair of flat planar lower ram engagement surfaces; and said upper ram and said lower ram being moveable with respect to said longitudinal bore between an open position and a closed position, whereby when in said closed position, said first pair of shoulders of said upper ram engage with said first pair of shoulders of said lower ram and said second pair of shoulders of said upper ram engage with said second pair of shoulders of said lower ram.
14. The shear ram assembly of claim 13, further comprising a top surface of said upper ram that conforms to a shape of a ram cavity wall along 90% to 100% of a length of said upper ram from a rear end of said upper ram to a center of a pipe engagement surface on a front end of said upper ram.
15. The shear ram assembly of claim 13, further comprising a first pair of wear pads and a second pair of wear pads, said first and second pairs of wear pads having a length at least as long as said upper ram and said lower ram.
16. The shear ram assembly of claim 13, further comprising said first pair of flat planar lower ram engagement surfaces being angled differently than said second pair of flat planar lower ram engagement surfaces by rotation around a z-axis orthogonal to a y-axis through said longitudinal bore and an x-axis through said ram cavities by an angle of from 120 to 220 degrees.
17. The shear ram assembly of claim 16, wherein said first and second v-shaped cutting surfaces have a length along said z-axis that is at least as long as a diameter of said longitudinal bore through said BOP.
18. The shear ram assembly of claim 13, wherein said first pair of shoulders on said upper ram and said second pair of shoulders on said upper ram comprise packer material for an upper ram packer and a lower ram packer.
19. The shear ram assembly of claim 18, further comprising inserts for said packer material that increase a pressure within said packer material, said inserts being positioned within at least one of said upper ram packer or said lower ram packer.
20. The shear ram assembly of claim 19, wherein said inserts are positioned on either side of said packer material.
21. A shear ram assembly mounted inside a BOP (blowout preventer) for cutting drill pipe, coiled tubing, and wireline, and to seal a wellbore, said BOP comprising a longitudinal bore through said BOP defining a y-axis, said BOP further comprising ram cavities on either side of said longitudinal bore, an x-axis extending through said ram cavities perpendicular to the y-axis, said ram cavities intersecting with said longitudinal bore, and a z-axis perpendicular to the x-axis and the y-axis, said shear ram assembly comprising: a lower ram and an upper ram that mount within said ram cavities on opposite sides of said longitudinal bore through said BOP, said lower ram comprising a first v-shaped cutting surface, said upper ram comprising a second v-shaped cutting surface; a first pair of shoulders on said upper ram that comprise a first pair of flat planar upper ram engagement surfaces, wherein the first pair of shoulders overlaps with at least a portion of the second v-shaped cutting surface along the y-axis; a second pair of shoulders on said upper ram that comprise a second pair of flat planar upper ram engagement surfaces, said first pair of flat planar upper ram engagement surfaces being angled in a different direction than said second pair of flat planar upper ram engagement surfaces; a first pair of shoulders on said lower ram that comprise a first pair of flat planar lower ram engagement surfaces; a second pair of shoulders on said lower ram that comprise a second pair of flat planar lower ram engagement surfaces, said first pair of flat planar lower ram engagement surfaces being angled in a different direction than said second pair of flat planar lower ram engagement surfaces; and said upper ram and said lower ram being moveable with respect to said longitudinal bore between an open position and a closed position, whereby when in said closed position, said first pair of shoulders of said upper ram engage with said first pair of shoulders of said lower ram and said second pair of shoulders of said upper ram engage with said second pair of shoulders of said lower ram; The shear ram assembly of claim 13, further comprising a top surface of said upper ram that conforms to a shape of a ram cavity wall along 90% to 100% of a length of said upper ram from a rear end of said upper ram to a center of a pipe engagement surface on a front end of said upper ram.
22. The shear ram assembly of claim 21, further comprising a first pair of wear pads and a second pair of wear pads, said first and second pairs of wear pads having a length at least as long as said upper ram and said lower ram.
23. The shear ram assembly of claim 21, further comprising said first pair of flat planar lower ram engagement surfaces being angled differently than said second pair of flat planar lower ram engagement surfaces by rotation around a z-axis orthogonal to a y-axis through said longitudinal bore and an x-axis through said ram cavities by an angle of from 120 to 220 degrees.
24. The shear ram assembly of claim 23, wherein said first and second v-shaped cutting surfaces have a length along said z-axis that is at least as long as a diameter of said longitudinal bore through said BOP.
25. The shear ram assembly of claim 21, wherein said first pair of shoulders on said upper ram and said second pair of shoulders on said upper ram comprise packer material for an upper ram packer and a lower ram packer.
26. The shear ram assembly of claim 25, further comprising inserts for said packer material that increase a pressure within said packer material, said inserts being positioned within at least one of said upper ram packer or said lower ram packer.
27. The shear ram assembly of claim 26, wherein said inserts are positioned on either side of said packer material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above general description and following detailed description and claims are merely illustrative of the generic invention. Additional modes, advantages, and particulars of this invention will be readily suggested to those skilled in the art without departing from the spirit and scope of the invention. A more complete understanding of the invention and many of the attendant advantages thereto will be readily appreciated by reference to the following detailed description when considered in conjunction with the accompanying drawings, wherein like reference numerals refer to like parts and wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(19) Detailed descriptions of the preferred embodiment are provided herein. It is to be understood, however, that the present invention may be embodied in various forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but rather as a basis for the claims and as a representative basis for teaching one skilled in the art to employ the present invention in virtually any appropriately detailed system, structure or manner.
(20) Abbreviations include the following:
(21) API—American Petroleum Institute
(22) BOP—Blowout Preventer
(23) BSEE—Bureau of Safety and Environmental Enforcement
(24) MIDVS—Magnum Interlocking Dual V-Shaped Shear Ram Assembly
(25) The use of the present invention complies with all relevant codes and standards including:
(26) API 16TR1;
(27) API 16A, 4th Edition, PR2;
(28) BSSE Well Control Rules;
(29) Turning to
(30) Looking to
(31) Lower packer 32 is situated in a recess of lower ram 52 and Upper packer 34 is situated within a body recess of upper ram 54. The packers are on both sides and include upper ram seal portions 53, 55 that link the two side seal portions on each side of the rams 52 and 54.
(32) At the mating ends of rams 52 and 54, packers 32 and 34 defined wedged mating shoulders 82, 84 for both the upper and lower rams optimized to reduce extrusion gaps on the seal assembly when energized. Wedged shoulders 82, 84 comprise packer material such as elastomeric material that engages to provide a seal for the bore utilizing packers 32, 34. Upper ram first shoulder surface 84 is angled with an acute angle to an axis through the main bore or wellbore 10 through the BOP. This main bore axis may also be referred to as a y-axis. Shoulder surface 84 may face downward towards the wellbore 10. Lower ram first shoulder surface 82 forms a mating acute angle with respect to the y-axis through wellbore that may have the face oriented upwardly to mate with upper ram first shoulder surface 84. Upper ram second shoulder surface 74 is an acute angle with the face oriented downwardly and mates with lower ram second shoulder surface 72 which is angled with face pointing upwardly. This wedging arrangement prevents MIDVS 100 from rotating during a sealing engagement and provides a tighter contact surface when the seal is actuated. Each of the surfaces for pairs of shoulders 72, 74, 82, and 84 are preferably flat, planar surfaces.
(33) Thus the metallic angled lower ram second shoulder 72 may have the face oriented downwardly in an opposite direction from the orientation of lower ram first shoulder surface 82. Likewise upper ram shoulder surface 84 is oriented in an opposite direction to upper ram second shoulder surface 74. Thus, rotation is prevented in both directions by multiple surfaces. The multiple surfaces, some of which are metal 72, 74 and others elastomeric 82 and 84, are oriented in different directions as described above and shown in
(34) One advantage of the interlocking mating connection is that the angled surfaces 72, 74, 82, 84 prevent the ram blocks 52, 54 from rotating during a pressure hold. The ram blocks are designed to bottom up against each other during a pressure hold, i.e. when the rams are closed with pressure beneath the rams. In the prior art, the upper rams will load itself on to the ram cavity and the ram cavity provides the support to prevent the ram block from rotating. This loading tends to deform the ram cavity, ever so slightly, and eventually allows the upper ram blade 44 to separate from the lower ram blade 42 and create a leak at the blade seal area where blades 42 and 44 overlap when the rams are closed. For the present invention, during a close and seal condition the rams angled surfaces wedge into each other and prevent the upper ram from rotating and transfer this load to the ram cavity and thus preventing the ram cavity wall 68 (see
(35) Thus, upper ram 54 comprises a first and second pair of angled surfaces. Metallic angled surfaces like that of 74 shown in
(36) Accordingly, each of surfaces 72, 82, may also be referred to as a pair of flat planar lower ram engagement surfaces and each of surfaces 74, 84 may be referred to as flat planar upper ram engagement surfaces. They are engagement surfaces because when the rams close, pairs of surfaces 72, 74 and 82, 84 engage each other. The angled engagement of packer surfaces 82, 84 also provides a seal between these packer surfaces.
(37) Referring now to
(38) The pair of wear pads 62 and 64 may be utilized along the full length of the lower side portions of upper ram 54 and lower ram 52, respectively, to prevent deformation of the ram cavity 68 during use. Wear pads 62 and 64 are softer metal than the metal of the ram body in the ram cavities. In some embodiments, wear pad 62 has post 63 which engages a lower recess on lower ram 54 to fix the placement, and wear pad 64 defines post 65 which engages with a lower recess on upper ram 52. Wear Pads 62 and 64 keep the correct distance between the ram cutting edges to shear wire line. In some embodiments, shims and other height adjustment members may be used to further provide an improved seal. In a preferred embodiment, wear pads 62 and 64 are metallic, but could be composed of other materials.
(39) Referring to
(40) Turning to
(41) Wear pads 64 engage inner cavity wall 68 at the points where force is most likely to deform or damage the ram cavity to further prevent bending of upper ram block 54. Accordingly, top surface 58 conforms to the shape of ram cavity wall 68 along the entire length of upper ram block 54 as shown in
(42) In
(43) Dual interlocking v-shaped shear ram assembly 100 provides coverage of the entire well bore diameter using a full length blade to cover the BOP's through bore diameter for type U BOP as shown in
(44) Looking to
(45) In summary, the present invention provides a dual interlocking v-shaped shear ram assembly comprising an upper ram packer and lower ram packer, each defining a v-shaped cutting surface. In a preferred embodiment, the upper cutting surface and lower cutting surface surround the throughbore in the open position. During operation, the shear ram will cut any drill pipe, drill string, wireline, or other tubulars present in the wellbore. In the closed position, first and second angled shoulders 74, 84 on upper ram 54 and first and second shoulders 72, 82 on lower ram 52 engage to for an interlocking position to seal the wellbore and prevent rotation in the ram cavity.
(46) The foregoing description of the preferred embodiments of the invention has been presented for purposes of illustration and description only. It is not intended to be exhaustive nor to limit the invention to the precise form disclosed; and obviously many modifications and variations are possible in light of the above teaching. Such modifications and variations that may be apparent to a person skilled in the art are intended to be included within the scope of this invention as defined by the accompanying claims.