TOOL AND METHOD FOR CLEANING AND DRAINING A WATER HEATER
20240200829 ยท 2024-06-20
Inventors
Cpc classification
F24D19/0092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D21/0006
PERFORMING OPERATIONS; TRANSPORTING
F16L15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F10/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/0042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B9/08
PERFORMING OPERATIONS; TRANSPORTING
F24H9/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B9/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A tool and method clean and drain a water heater tank, removing water and sediment from the tank. An insert tube fits through the hot water outlet port to reach the bottom of the tank interior. A fitting connects the insert tube to a hose extending down the outside of the tank to the floor/ground to a drain or container that is lower than the bottom of the tank interior. After priming the tool by using the cold water inlet flow to fill the tool with water and sediment, the cold water inlet is disconnected from the water heater, venting the tank so that water and sediment are siphoned out of the tank through the tool to empty the tank. The tool and method work without unplugging or disconnecting a clogged water heater drain line, without using a compressor or pump, and without creating a wet, messy environment.
Claims
1. A system for cleaning and draining a hot water heater, the system comprising a hot water heater and a tool, wherein the hot water heater comprises: a tank with an interior space above a bottom surface of the tank, the interior space holding water and a sediment bed settled at a bottom end of the interior space, a cold water port adapted to connect to a cold water inlet to deliver cold water into the interior space, a hot water port adapted to connect to a hot water outlet to deliver hot water out from the interior space to a user, and a heat source for heating the water in the interior space; and wherein the tool comprises: a dip-tube that extends, when the hot water outlet is disconnected from the hot water port, through the hot water port and to the bottom end of the interior space, so that the dip-tube is in fluid communication with the water and sediment bed in the interior space; a fitting system secured and sealed to the hot water port and fluidly connecting a downspout to the dip-tube, wherein the downspout extends from the fitting system along an outer side of the tank to place a bottom end of the downspout at a bottom end level outside the hot water heater that is lower than said bottom surface; wherein, when cold water is added to the tank through the cold water port, the tool is primed by water and sediment flowing up the dip-tube, through the fitting system, and through the downspout to the bottom end level for draining to a drain or container; wherein, when the cold water inlet is closed and the tank is vented to the atmosphere, water and sediment continue flowing by siphon action through the tool to the bottom end level for draining to the drain or container, to drain and clean the tank.
2. The system as in claim 1, wherein the dip-tube is polymeric and is cut to a length that fits a length of the hot water heater so that a top end of the dip-tube is inside the hot water port and a bottom end of the dip-tube is within ? inch of said bottom surface.
3. The system as in claim 2, wherein the dip-tube bottom end has a slanted bottom opening that extends from a bottom tip of the bottom end to a top edge of the bottom opening that is higher than the bottom tip, whereby the bottom opening does not liquid-seal against the bottom surface.
4. A system for cleaning and draining a hot water heater, the system comprising a hot water heater and a tool, wherein the hot water heater comprises: a tank with an interior space having a bottom end and a bottom surface, the tank holding water in the interior space and a sediment bed at the bottom end of the interior space, a cold water port adapted to connect to a cold water inlet to deliver cold water into the interior space, a hot water port adapted to connect to a hot water outlet to deliver hot water out from the interior space to a user, and a heat source for heating the water in the interior space; and the tool comprising: a dip-tube that extends, when the hot water outlet is disconnected from the hot water port, through the hot water port and down through the interior space to be within one inch of the bottom surface; a fitting system comprising an adapter attached to the dip-tube, a connector that connects a top end of the adapter to an elbow that has an elbow top end that is a garden hose connection, and a coupling that attaches and seals to the hot water port; a garden hose connected at a top end to the fitting system garden hose connection and extending from the fitting system and along an outside surface of the tank, to place a bottom end of the hose at a bottom end level outside the hot water heater that is lower than said bottom surface; wherein, when the tank is pressurized by cold water being added to the tank through the cold water inlet, the tool is primed by water and sediment flowing up the dip-tube, through the fitting system, through the garden hose to the bottom end level for draining to a drain or container; wherein, when the cold water inlet is closed and disconnected to vent the tank to the atmosphere, water and sediment continue flowing by siphon action up the dip-tube, through the fitting system, through the garden hose to the bottom end level for draining to a drain or container, to drain and clean the tank.
5. The system as in claim 4, wherein the dip-tube is polymeric and is cuttable to various lengths to fit various sizes of hot water heater so that a top end of the dip-tube is inside the hot water port and a bottom end of the dip-tube touches said bottom surface.
6. The system as in claim 5, wherein the dip-tube bottom end has a slanted bottom opening that extends from a bottom tip of the dip-tube to a top edge of the slanted bottom opening that is higher than the bottom tip.
7. The system as in claim 4, wherein a top end of the coupling attaches to the connector and a bottom end extends down from the connector to attach to the hot water port.
8. The system as in claim 4, wherein the coupling has a top end that is threaded, the adapter top end is threaded, and the connector comprises three threaded surfaces comprising exterior male threads that connect to the threaded coupling top end, exterior male threads that connect to the elbow, and interior female threads that connect to exterior male threads of the adapter top end.
9. The system as in claim 8, wherein the coupling has a bottom end that is threaded and connects and seals to threads of the hot water port.
10. The system as in claim 4, wherein the adapter and the top end of the dip-tube slide through the coupling to connect to the connector and the adapter and the dip-tube are not directly attached to the coupling or to the hot water vent.
11. The system as in claim 4, wherein the dip-tube is attached to a smooth outer surface of a tubular bottom end of the adapter by a crimp ring surrounding the dip-tube top end and compressing the dip-tube top end against the smooth outer surface.
12. An insert dip-tube drain tool for a hot water heater tank with a top and a bottom, the drain tool comprising: a bottom dip-tube with a top end and a bottom end; a drain tool top fitting system having a fitting system top end and a fitting system bottom end, wherein the dip-tube top end is adapted to connect to the fitting system bottom end and the dip-tube bottom end is adapted to extend through a port in the top of the tank and down inside the tank to near the bottom of the tank; and wherein the drain tool top fitting system is adapted for connection to the port in the top of the tank; wherein the drain tool top fitting system comprises, from the fitting system top end to the fitting system bottom end: an outlet having an outlet top end and an outlet bottom end, wherein the outlet top end is adapted to be connected to a garden hose for a drain; a coupling having a coupling top end adapted to receive and be connected to the outlet bottom end, and the coupling having a coupling bottom end that is adapted to connect to said port in the top of the tank for said connection of the fitting system to the port; wherein the dip-tube top end extends into a center of the coupling and threadably connects to the outlet bottom end that is received in the coupling top end, so that the dip-tube is in fluid communication with the coupling and the outlet bottom end.
13. The insert dip-tube drain tool of claim 12, wherein the outlet bottom end has external male threads and internal female threads, the coupling top end has internal female threads that cooperate with the external male threads of the outlet bottom end, the top end of the dip-tube has external male threads and extends through the center of the coupling and inside the outlet bottom end to threadably connect to the internal female threads in said outlet bottom end; and wherein the coupling bottom end has internal female threads that threadably connect to an upper end of the port in the top of the tank.
14. An insert dip-tube drain tool for a tank with a top and bottom, comprising: a dip-tube with a top end and a bottom end, a drain tool fitting having a fitting top end and a fitting bottom end, the dip-tube top end being adapted to be connected to the fitting bottom end; the dip-tube bottom end being adapted to be inserted and extend into a port in the top of the tank and down inside the tank to near its bottom; the drain tool fitting being adapted to be connected to the port in the top of the tank; an outlet connected to the top end of the drain tool fitting, and the outlet being adapted to being connected to a garden hose for a drain; a coupling connected to the bottom end of the drain tool fitting, said coupling being adapted to be connected to the top end of the dip-tube and to be connected to the port in the top of the tank.
15. The insert dip-tube drain tool of claim 14, wherein the top fitting connects to the top of the dip-tube, as well as the port in the top of the tank, but still provides an opening from the bottom of the dip-tube to the outlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
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[0013]
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[0017]
DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
[0018] Referring to the Figures, there are shown certain, but not the only, embodiments of the disclosed apparatus and methods. The preferred embodiments are effective and efficient for cleaning or flushing hot water heaters having tanks that contain sediment. Certain embodiments of the present invention allow for effective, efficient, and convenient, non-messy cleaning and draining of a water heater tank in which a sediment bed and drain-line-plugging have occurred. Such embodiments may eliminate the need to try to unplug, or disassemble the drain line/valve, and may effectively clean the hot water heater for further use or drain the hot water heater for easier removal and transport.
[0019] An exemplary conventional hot water heater 10 with water tank 12 and drain line 14 and valve 16 is shown in
[0020] The cold water inlet 20 supplies cold water flow CW to the tank and comprises a supply pipe 22 that extends from the cold water source (not shown), through a valve 24 and fitting 26 that connects to the cold water port 28 and an incoming water in-tank pipe 30 in the tank interior space 32 that extends around the outside of flew/chimney 18, wherein the in-tank pipe 30 extends most of the way to the tank bottom. The hot water outlet 40 comprises an out-going hot water in-tank pipe 42 in the tank interior space 32 that connects to the hot water outlet port 44 that extends through, and upends from, from the top wall 34 of the tank 10, and a hot water fitting 46 connected at one end to the hot water port 44 and at the other end to a hot water supply pipe/hose 48 that extends to hot water taps and other uses in the building.
[0021]
[0022] Typically, when a plumber is called to clean such a water heater, the plumber finds that the drain line 14 and/or valve 16 are not operational, which it typically due to the substantial sediment bed 50 that has build-up over time at the bottom of the tank interior space 32, inside the drain line 14, and also against or inside the drain valve 16 components. The plumber is not able to drain and/or clean the tank 12 through the drain line, and the typical methods and tools for working-around a clogged drain line/valve are time-consuming and messy. One such work-around is removing the entire drain line 14 and inserting a tool to try to disrupt the sediment bed to an extent that allows sediment and water to drain out of the bottom drain hole (where the drain line 14 typically is connected to the tank), but this often creates a mess of sediment and water on the building floor and/or damage to the drain line 14 port.
[0023]
[0024] Two important functions of the fitting system 102 are to mechanically connect and fluid seal the dip-tube 110 to the garden hose or other downspout, that is, to connect the upper end of the dip-tube 110 to the garden hose or other downspout in a way that establishes a fluid passageway all the way from the bottom opening of the dip-tube 110 to the bottom opening of the garden hose 160 or other downspout, in a way that prevents fluid (here, typically water or water-sediment slurry) from leaking out from the fitting system 102 or from the connections of the fitting system to the dip-tube 110 and the hose 160 or downspout. Another important function is to seal the dip-tube and hose/downspout to the tank interior space 32 to prevent fluid (here, typically water and water-sediment slurry) inside the interior space 32 from leaving the tank by bypassing said fluid passageway of the tool, and to prevent fluid (here, typically air) from entering the tank between the fitting system and the hot water port. This is preferably done by the fitting system 102 further comprising a mechanical connection and seal to the hot water port 44, as will be detailed below.
[0025] While specific components of the tool portion 100, fitting system 102, and tool 200 are described and detailed below, including preferred diameters and threading, a plumber or other person of skill in the art, upon reading this disclosure including the important functions discussed above, and viewing the drawings, will understand the components, diameters, and threading, and the reasons therefor, including creating the desired mechanical and fluid-seals and the resulting, operative fluid passageway through the tool 200 for draining and cleaning. In view of these details and said important functions, a plumber or other person of skill in the art will be able to make and use the tool including alternative embodiments still within the scope of the invention.
[0026] The dip-tube 110 is preferably rigid but cuttable to various lengths and cuttable to have a slanted or tapered bottom end 112 to create a slanted/tapered bottom opening, hereafter called a slanted tip or opening. For example, the dip-tube 110 may be cross-linked polyethylene, commonly abbreviated PEX, XPE or XLPE, which is a form of polyethylene with cross-links that may be cut by a PEX cutter or other cutting systems. The preferred dip-tube 110 is a 0.5 inch (nominal I.D.) ID PEX tube, and, as will be detailed further below, is inserted into the water tank to reach to the interior bottom surface the tank that is the bottom floor 55 above which the volume of water in the tank is held/supported. The term reach to the interior bottom surface means the bottom-most tip of the dip-tube 110 being within 1 inch of the bottom floor 55. In some embodiments, the bottom-most tip of the dip-tube 110 is even closer to the bottom floor 55, for example, within ? inch or ? inch of the bottom floor or even touching the bottom floor.
[0027] The fitting system 102 comprises adapter 120, coupling 130, connector 140, and hose elbow 150, wherein the first end of each of these fitting system components denotes the bottom end, that is, the end closest to the dip-tube 110, and the second end of each of these fitting system components denotes the top end that is away from dip-tube 110 and closest to the end of the garden hose/downspout attachment to the fitting system 102. The dip-tube 110 is connected to the first end (bottom end) of adapter 120, which is unthreaded, tubular end 122, having an outer diameter the same or close to the inner diameter of the dip-tube 110. The dip-tube 110 top-end 111 is pushed over the adapter tubular end 122 and secured to the end 122 by a crimp ring 124 crimped tightly on and around the dip-tube 110 top end 111, to compress, secure, and liquid-and-air-seal the dip-tube 110 top end 111 to the tubular end 122. The adapter 120, with dip-tube 110 attached, is sized to be capable of sliding into and through coupling 130 without attaching thereto, as will be described later in this document, so that the male threaded second end (top end) 126 of the adapter 120, connects to a first end (bottom end) of connector 140. Said first end of the connector 140 is internally-threaded 143 (? inch FIPS, female iron pipe) to receive male threaded second end (top end) 126 of the adapter 120, and is also externally-threaded 142 (? inch MIPS-male iron pipe straight). Thus, the male threaded top end 126 of the adapter 120 threadably connects to the internal female threading 143 of the bottom end of the connector 140 to connect and air- and liquid seal the adapter 120 to connector 140. The male threading 142 of the first end (bottom end) of connector 140 is connected to coupling 130, as will be discussed later in this document. Therefore, it may be noted that the connector 140 has three sets of threads, two sets of male threads being on the exterior of the two ends of the connector 140 and a third set of female thread being on the interior of one of the ends of the connector 140.
[0028] The second end (top end) external male threading 144 of the connector 140 is different from the external male threading 142 of the first end (bottom end) of the connector 140, in that top external threading 144 is ? inch (nominal I.D.) garden hose external threading, for connection to the first end (bottom end) of a garden hose pivoting elbow 150. The elbow 150 female first end (bottom end) 152 with internal garden hose threads 153 connects to connector second end (top end) threading 144, and a male second end (top end) with external garden hose threading 154 for connection to a garden hose 160 at the female end connector 162 (see
[0029] Coupling 130 is adapted to connect and fluid-seal (air- and liquid-seal) the tool portion 100, and therefore the entire tool 200, to the hot water port 44, and therefore to the interior space 32, of the water heater 10. Coupling 130 threadably connects at its first end (bottom end) via internal threads 133 (?-inch FIPS, female iron pipe straight) to the cooperatively, externally threaded hot water port 44 (having ?-inch MIPS, male iron pipe straight, threads) that extends from the top wall 34 of the water tank 12. Coupling 130 threadably connects at its second end (top end) via internal threads 135 (see Figure S) to external threading 142 of the first end (bottom end) of the connector 140. This way, the tool portion 100 is installed in the tank and sealed to the tank interior space 32, to hold the entire tool 200 in an appropriate, operable position. The adapter 120, dip-tube top end 111, and crimp ring 124 extend through the coupling 130 and do not attach-directly to the coupling 130 or to the hot water port 44, and preferably do not touch the coupling 130 or the port 44. Instead, adapter 120, dip-tube top end 111, and crimp ring 124 are connected to the port 44 indirectly by the coupling 130. Also, the dip-tube 110 is sized in diameter to slide down through the out-going hot water in-tank pipe 42.
[0030] The preferred fitting system 102 may alternatively be described as a tool/fitting that connects a rigid or substantially rigid tube to a downspout, wherein the tube is about the length of the hot water heater tank, and the downspout is longer than the length of the hot water heater tank. The tube is preferably rigid, polymeric, and cuttable, for easy length-sizing and bottom opening tapering, effective placement of the bottom end of the tube at or very near the bottom surface of the tank, and for economy. The downspout is preferably flexible so that it may extend generally horizontally out from the hot water port along the top wall of the water tank, and then bend to extend down to the drain/drain-container. The downspout is preferably a garden hose for convenient connection, coiling for transport, and economy. Therefore, the preferred assembled tool 200 for many methods of this invention is an elongated tool that is much longer than it is in diameter, and that comprises a rigid, cuttable polymeric tube 110 at one end and a garden hose 160 on the other end.
[0031] In a currently preferred embodiment, the components of the tool portion 100 and its fitting system 102 and tool portion 100 may be described as follows, wherein a plumber or other person of skill in the art of pipe sizing and threading will understand the nominal pipe sizes and nominal threading sizes and will be able to select components from this disclosure, the drawings, and the following details: [0032] a) hollow dip-tube 110, ?-inch (nominal) plastic tubing having 15/32-inch inner diameter (I.D.) and ?-inch outer diameter (O.D.); [0033] b) ?-inch (nominal) crimp ring 124 having 15/32-inch I.D. and ?-inch O.D.); [0034] c) hollow adapter 120 formed from a ?-inch (nominal I.D. of the internal passageway) pipe, the adapter being 1.5 inches long, having a tubular, non-threaded end that is machined from the ? inch (nominal) pipe to have 0.475 O.D. and a 2/32 inch wall thickness, which is a smaller O.D. than the original ? inch (nominal) pipe (in order to receive and seal to the dip-tube 110, and having an opposing end that is ? inch MIPS (male pipe thread straight) external threading of the ? inch (nominal) pipe, wherein a portion of the original pipe remains between the two adapter ends that is a shoulder 0.860 inches in O.D. (the typical outer diameter of a ? inch (nominal) pipe), and wherein the entire adapter 120 will fit into and slide longitudinally through a coupling 130 as described below; [0035] d) a hollow connector 140 that is a ?-inch (nominal I.D. of the internal passageway), that comprises both external and interior threads, preferably 3 sets of threads that are ? inch MIPS external threads on a first end as well as ?-inch FIPS (female iron pipe straight) interior threads in the first end, and ? inch garden hose threads (also HB or hose bib threads) on the opposite, second end, wherein the FIPS interior threaded first end of the connector receives and connects and seals to the externally-threaded ? inch (nominal) end of the adapter 120, and the ? inch MIPS external threads of that same first end of the connector connects and seals to a coupling, described below, and wherein the ? inch garden hose external threading of the second end of the connector connects and seals to an elbow with conventional garden hose threading, described below; [0036] e) a hollow hose elbow having conventional hose-bib garden hose threading on both ends, the first end being a female end that connects to and seals to said second end of the connector 140, and a second end being a male end that connects to a conventional garden hose; and [0037] f) a coupling 130 is ?-inch (nominal I.D.) with ? inch FIPS internal threading, wherein a first end of the coupling 130 receives and connects and seals to the hot water port that comprises a ?-inch (nominal I.D.) pipe or nipple and that protrudes upward from the top surface of the tank, and the opposing second end of the coupling receives and connects and seals to the ? inch MIPS external threads of said first end of the connector 140, thus connecting the connector 140 to the hot water port. As detailed above, the coupling 130 is attached directly to the hot water port and attached directly to the connector 140, whereby the dip-tube 110, adapter 120, elbow 150 and garden hose 160 are indirectly connected to the hot water port.
Certain Embodiments of the Tool and Methods of Use with a Water Heater:
[0038]
[0039] In preparation for installing the tool 200 as shown in
[0040] In
[0041] In
[0042]
[0043]
[0044] After the cleaning and draining of the hot water heater as described herein, the tool may be removed from the tank, and the tank may be removed and replaced, or, in certain embodiments, put back in service by reconnecting the hot and cold water lines and proceeding with safe start-up of the fuel and operation of the water heater according to conventional methods.
[0045] In certain embodiments, the tool's fitting system 102 may comprise, consist essentially of, or consist of metal components such as described above and portrayed in the drawings, for example brass and galvanized steel, and the tool 200 may comprise, consist essentially of, or consist of the fitting system 102 plus a polymeric/plastic dip-tube 110 and a downspout such as a conventional garden hose. Alternatively, in certain embodiments, the fitting system 102 may be cast, molded or machined from fewer parts, or even a single unit, that perform(s) as described above. For example, in certain embodiments, multiple or all of the adapter 120, coupling 130, connector 140, and garden hose elbow 150 may be made as a single unit, with the dip-tube being connected to the single-unit fitting system, for example, to a longer adapter bottom end that extends down past the bottom of the coupling and so is accessible but does not interfere with connection of the single unit to the hot water port. Alternatively, in certain embodiments, the entire fitting system plus dip-tube may be cast, molded or machined from various material(s) to be a single unit, for example, including a dip-tube that is the same material as the fitting system. Said single unit(s), in certain embodiments, may be made of various materials if: they can liquid-seal to the hot water port and liquid seal to the garden hose/downspout, are durable, and are rigid or at least sufficiently rigid to prevent bending, crimping, or other disruption of the function and liquid flow functions required for the tool and methods.
[0046] Although this disclosed technology has been described above with reference to particular means, materials, and embodiments, it is to be understood that the disclosed technology is not limited to these disclosed particulars but extends instead to all equivalents within the scope of the following claims.