PILE ASSEMBLY, GRIPPING MEMBER FOR A VIBRATORY HAMMER ASSEMBLY AND METHOD FOR DRIVING A PILE ASSEMBLY INTO THE GROUND
20240200298 ยท 2024-06-20
Inventors
Cpc classification
E02D13/00
FIXED CONSTRUCTIONS
E02D2600/20
FIXED CONSTRUCTIONS
E02D5/52
FIXED CONSTRUCTIONS
E02D5/54
FIXED CONSTRUCTIONS
International classification
E02D5/52
FIXED CONSTRUCTIONS
E02D13/00
FIXED CONSTRUCTIONS
E02D5/54
FIXED CONSTRUCTIONS
Abstract
A pile assembly to be vibratorily driven into soil for a foundation includes a pile shaft, a pile tip, a mounting member and a pile sleeve. The pile tip is mountable to a bottom end of the pile shaft and has at least one pair of radial tip fins, the tip fins being arranged along a length of the pile tip. The mounting member being provided on a top end of the pile shaft and/or the pile sleeve. The pile sleeve being adapted to be arranged coaxially with the pile shaft, where the pile shaft extends through the pile sleeve, such that the pile sleeve and pile shaft are axially movable with respect to each other. The pile sleeve is adapted to be coupled with the pile shaft in an installed state of the pile assembly, where the pile assembly has been driven into the soil to a predetermined depth.
Claims
1. A pile assembly to be vibratorily driven into soil for a foundation, the pile assembly comprising: a pile shaft, a pile tip mountable to a bottom end of the pile shaft, the pile tip having at least one pair of radial tip fins, the tip fins being arranged along a length of the pile tip, a mounting member provided on a top end of the pile shaft and/or the pile sleeve, a pile sleeve adapted to be arranged coaxially with the pile shaft, wherein the pile shaft extends through the pile sleeve, such that the pile sleeve and pile shaft are axially movable with respect to each other, the pile sleeve being adapted to be coupled with the pile shaft in an installed state of the pile assembly, wherein the pile assembly has been driven into the soil to a predetermined depth, wherein the sleeve has at least a pair of radial sleeve fins, the sleeve fins being predominantly extending along a length of the sleeve, wherein at least the pile shaft, the pile tip and the pile sleeve are independently exchangeable.
2. The pile assembly according to claim 1, wherein the sleeve fin at the trailing edge thereof branches off into two edges, both edges extending in opposite, at least partially, circumferential directions so as to define a Y-shaped cross-section.
3. The pile assembly according to claim 1, wherein the sleeve fins have a slanting leading edge extending under an angle ? with respect to the longitudinal axis of the sleeve.
4. The pile assembly according to claim 1, wherein the sleeve fins have a slanting trailing edge extending under an angle ? with respect to the longitudinal axis of the sleeve.
5. The pile assembly according to claim 1, wherein the sleeve fins are uniformly distributed along the circumference of the sleeve.
6. The pile assembly according to claim 1, wherein the sleeve fins extend in diametrically opposite radial directions.
7. The pile assembly according to claim 1, wherein the pile sleeve has multiple pairs, preferably two pairs, of radial sleeve fins, wherein the fins of each of the pairs extend in diametrically opposite radial directions.
8. The pile assembly according to claim 1, wherein the tip fins have a slanting leading edge.
9. The pile assembly according to claim 1, wherein the tip fins are uniformly distributed along the circumference of the tip.
10. The pile assembly according to claim 1, wherein the tip fins extend in diametrically opposite radial directions.
11. The pile assembly according to claim 1, wherein the pile tip has multiple pairs, preferably two pairs, of radial tip fins wherein the fins of each of the pairs extend in diametrically opposite radial directions.
12. The pile assembly according to claim 1, wherein the assembly comprises at least one guiding element for centring the pile shaft within the sleeve.
13. The pile assembly according to claim 12, wherein the guiding element comprises a ring mounted to an inner side of the sleeve.
14. The pile assembly according to claim 12, wherein the guiding element is provided with a friction preventive measure.
15. The pile assembly according to claim 12, wherein the guiding element comprises two axially spaced rings.
16. The pile assembly according to claim 1, wherein the pile shaft is provided with a dedicated connection element adapted to be engaged by a vibratory device used for driving the pile assembly.
17. The pile assembly according to claim 1, wherein the pile sleeve is provided with a dedicated connection element adapted to be engaged by a vibratory device used for driving the pile assembly.
18. The pile assembly according to claim 16, wherein the pile sleeve is provided with a dedicated connection element adapted to be engaged by a vibratory device used for driving the pile assembly, and wherein in a driving state, wherein the pile shaft and the pile sleeve are both driven into soil by means of a vibratory device, the connection element of the pile shaft and the connection element of the sleeve form a mutual connection element engageable by the vibratory device.
19. The pile assembly according to claim 1, wherein: the pile shaft and pile sleeve are axially movable with respect to each other in a pre-installation state wherein the pile shaft is arranged coaxially in the pile sleeve and positioned such that the tip member engages the ground surface, the pile shaft and pile sleeve are axially movable with respect to each other in in a first driving state wherein the pile shaft is being driven into the soil by means of a vibratory device and the pile shaft is arranged coaxially in the pile sleeve, the pile shaft and the pile sleeve are coupled in a second driving state, wherein the pile shaft and the pile sleeve are driven together into soil by means of a vibratory device, and the pile shaft is fixed to the pile sleeve, such that they form a unit, in an installed state wherein the pile assembly has been driven into the soil to a predetermined depth.
20. A gripping member for a vibratory hammer assembly for driving a pile assembly, wherein the pile assembly is to be vibratorily driven into soil for a foundation, the pile assembly comprising: a pile shaft, a pile tip mountable to a bottom end of the pile shaft, the pile tip having at least one pair of radial tip fins, the tip fins being arranged along a length of the pile tip, a mounting member provided on a top end of the pile shaft and/or the pile sleeve, a pile sleeve adapted to be arranged coaxially with the pile shaft, wherein the pile shaft extends through the pile sleeve, such that the pile sleeve and pile shaft are axially movable with respect to each other, the pile sleeve being adapted to be coupled with the pile shaft in an installed state of the pile assembly, wherein the pile assembly has been driven into the soil to a predetermined depth, wherein the sleeve has at least a pair of radial sleeve fins, the sleeve fins being predominantly extending along a length of the sleeve, wherein at least the pile shaft, the pile tip and the pile sleeve are independently exchangeable, and wherein the gripping member comprises a main body having dedicated pile shaft grippers and dedicated pile sleeve grippers.
21. The gripping member according to claim 20, wherein the pile shaft grippers and/or the pile sleeve grippers are hooks that are pivotably arranged in or on said main body.
22. A method for driving a pile assembly, wherein the pile assembly is to be vibratorily driven into soil for a foundation, the pile assembly comprising: a pile shaft, a pile tip mountable to a bottom end of the pile shaft, the pile tip having at least one pair of radial tip fins, the tip fins being arranged along a length of the pile tip, a mounting member provided on a top end of the pile shaft and/or the pile sleeve, a pile sleeve adapted to be arranged coaxially with the pile shaft, wherein the pile shaft extends through the pile sleeve, such that the pile sleeve and pile shaft are axially movable with respect to each other, the pile sleeve being adapted to be coupled with the pile shaft in an installed state of the pile assembly, wherein the pile assembly has been driven into the soil to a predetermined depth, wherein the sleeve has at least a pair of radial sleeve fins, the sleeve fins being predominantly extending along a length of the sleeve, wherein at least the pile shaft, the pile tip and the pile sleeve are independently exchangeable, wherein the method comprises the steps of: arranging the pile shaft coaxially in the pile sleeve, positioning the pile shaft such that the tip member engages the ground surface, gripping the pile shaft with one or more grippers of a vibratory hammer assembly to drive the pile shaft into the soil in a first stroke, gripping the sleeve with one or more grippers of the vibratory hammer assembly to drive the sleeve and the shaft together into the soil in a second stroke, and fixing the pile shaft to the pile sleeve such that they form a unit.
23. The method according to claim 22, wherein the method comprises the steps of: gripping the pile shaft with grippers of the vibratory hammer assembly to drive the pile shaft into the soil until the top end of the pile shaft is near to or aligned with a top end of the sleeve, and gripping the sleeve with the vibratory hammer assembly in addition to the gripping of the pile shaft, so as to drive the pile shaft and the sleeve into the soil as a unit.
24. The method according to claim 22, wherein gripping of the pile shaft is done using dedicated pile shaft grippers of the vibratory hammer assembly and/or wherein gripping of the pile sleeve is done using dedicated pile sleeve grippers of the vibratory hammer assembly.
25. The method according to claim 22, the method comprising the steps of: providing a range for at least one of the pile shaft, pile tip and pile sleeve, determining soil conditions at an installation site for the pile assembly, selecting from at least one of the provided ranges the respective pile shaft, pile tip and/or pile sleeve that match the soil conditions, and constructing the pile assembly with the selected pile shaft, pile tip and/or pile.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0083] In
[0084] The pile assembly 1 comprises a pile shaft 10, a pile tip 30 and a pile sleeve 20. As at least the pile shaft, the pile tip and the pile sleeve are independently exchangeable, the shaft 10, tip 30 and sleeve 20 shown in
[0085] The pile tip 30 in
[0086] The pile assembly 1 further comprises a mounting member 40 provided on a top end 3 of the pile assembly 1. This mounting member 40 may be used for installing a structure on the pile assembly 1. The mounting member 40 may form an integral part of the pile sleeve 20 (as shown in
[0087] The pile sleeve 20 shown in
[0088] The pile sleeve 20 has a pair of radial sleeve fins 21, with each of the sleeve fins 21 extending outwardly from the sleeve 20 in diametrically opposite radial directions.
[0089] The sleeve fins 21 have a slanting leading edge 22. The leading edge 22 extends under an angle ? with respect to the longitudinal axis A of the sleeve 20. This angle may for example be in the range of 30????80?.
[0090] The sleeve fins 21 have a slanting trailing edge 23 extending under an angle ? with respect to the longitudinal axis of the sleeve 20.
[0091] It can be seen in the side view of
[0092] The assembly 1 comprises guiding elements 60, 65. These guiding elements can be used for centring the pile shaft 10 within the sleeve 20. In
[0093] In
[0094] The state shown in
[0095] In a first stroke the pile shaft is driven into the soil. The result of this stroke can be seen in
[0096] In
[0097] As the pile shaft 10 and sleeve 20 are driven together, theyat least temporarilyform a unit due to the mutual gripping of the shaft 10 and sleeve 20 by the gripping member 100. That is, the sleeve 20 and shaft 10 are coupled due to the mutual gripping. The sleeve 20 has been gripped by gripping member 100 in addition to retaining the grip on to pile shaft 10. The result of the second stroke can be seen in
[0098] Gripping of the pile shaft 20 can be done using dedicated pile shaft grippers of the vibratory hammer assembly and/or gripping of the pile sleeve can be done using dedicated pile sleeve grippers of the vibratory hammer assembly. Such dedicated grippers can be seen in
[0099] In
[0100] To construct, or assemble, a pile assembly such as pile assemblies 1 or 101 a range may be provided for at least one of the pile shaft, pile tip and pile sleeve. Then, for certain soil conditions at an installation site for the pile assembly and/or design requirements for the pile assembly in those soil conditions the appropriate pile shaft, pile tip and/or pile sleeve may be selected. That is, these components can be selected such that the pile assembly is appropriate for use in the installation site and for carrying the loads of the structure to be mounted thereupon.
[0101] In
[0102] The pile tip 230 is shown to have radial tip fins 231, 232, 233 for which the fins 232 and 321 can be seen to be formed as a diametrically opposed pair of fins. The fin 233 may also be one of a pair of fins, e.g. a diametrically opposed pair. Then, the fins of pile tip 230 are uniformly distributed along the circumference thereof.
[0103] The fins at a top end 235, 236 of the pile 230 extend along the tip shaft 234. At a lower end 237 of the pile tip 230 the fins 231, 232, 233 form a pointed end.
[0104] In
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[0106] In
[0107] The gripping member 200 is embodied as comprising a main body 220 having dedicated pile shaft grippers 250 and dedicated pile sleeve grippers 270. In
[0108] In
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Clauses
[0110] 1. Pile assembly to be vibratorily driven into soil for a foundation, the pile assembly comprising: [0111] a pile shaft, [0112] a pile tip mountable to a bottom end of the pile shaft, the pile tip having at least one pair of radial tip fins, the tip fins being arranged along a length of the pile tip, [0113] a mounting member provided on a top end of the pile shaft and/or the pile sleeve, [0114] a pile sleeve adapted to be arranged coaxially with the pile shaft, wherein the pile shaft extends through the pile sleeve, such that the pile sleeve and pile shaft are axially movable with respect to each other, the pile sleeve being adapted to be coupled with the pile shaft in an installed state of the pile assembly, wherein the pile assembly has been driven into the soil to a predetermined depth, wherein the sleeve has at least a pair of radial sleeve fins, the sleeve fins being predominantly extending along a length of the sleeve, [0115] wherein at least the pile shaft, the pile tip and the pile sleeve are independently exchangeable.
[0116] 2. Pile assembly according to clause 1, wherein the sleeve fin at the trailing edge thereof branches off into two edges, both edges extending in oppositeat least partiallycircumferential directions so as to define a Y-shaped cross-section.
[0117] 3. Pile assembly according to any of the preceding clauses, wherein the sleeve fins have a slanting leading edge extending under an angle ? with respect to the longitudinal axis of the sleeve.
[0118] 4. Pile assembly according to any of the preceding clauses, wherein the sleeve fins have a slanting trailing edge extending under an angle ? with respect to the longitudinal axis of the sleeve.
[0119] 5. Pile assembly according to any of the preceding clauses, wherein the sleeve fins are uniformly distributed along the circumference of the sleeve.
[0120] 6. Pile assembly according to any of the preceding clauses, wherein the sleeve fins extend in diametrically opposite radial directions.
[0121] 7. Pile assembly according to any of the preceding clauses, wherein the pile sleeve has multiple pairs, preferably two pairs, of radial sleeve fins, wherein the fins of each of the pairs extend in diametrically opposite radial directions.
[0122] 8. Pile assembly according to any of the preceding clauses, wherein the tip fins have a slanting leading edge.
[0123] 9. Pile assembly according to any of the preceding clauses, wherein the tip fins are uniformly distributed along the circumference of the tip.
[0124] 10. Pile assembly according to any of the preceding clauses, wherein the tip fins extend in diametrically opposite radial directions.
[0125] 11. Pile assembly according to any of the preceding clauses, wherein the pile tip has multiple pairs, preferably two pairs, of radial tip fins wherein the fins of each of the pairs extend in diametrically opposite radial directions.
[0126] 12. Pile assembly according to any of the preceding clauses, wherein the assembly comprises at least one guiding element for centring the pile shaft within the sleeve.
[0127] 13. Pile assembly according to clause 12, wherein the guiding element comprises a ring mounted to an inner side of the sleeve.
[0128] 14. Pile assembly according to clause 12 or 13, wherein the guiding element is provided with a friction preventive measure.
[0129] 15. Pile assembly according to any of the clauses 12-14, wherein the guiding element comprises two axially spaced rings.
[0130] 16. Pile assembly according to any of the preceding clauses, wherein the pile shaft is provided with a dedicated connection element adapted to be engaged by a vibratory device used for driving the pile assembly.
[0131] 17. Pile assembly according to any of the preceding clauses, wherein the pile sleeve is provided with a dedicated connection element adapted to be engaged by a vibratory device used for driving the pile assembly.
[0132] 18. Pile assembly according to clause 16 and 17, wherein in a driving state, wherein the pile shaft and the pile sleeve are both driven into soil by means of a vibratory device, the connection element of the pile shaft and the connection element of the sleeve form a mutual connection element engageable by the vibratory device.
[0133] 19. Pile assembly according to any of the preceding clauses, wherein: [0134] the pile shaft and pile sleeve are axially movable with respect to each other in a pre-installation state wherein the pile shaft is arranged coaxially in the pile sleeve and positioned such that the tip member engages the ground surface, [0135] the pile shaft and pile sleeve are axially movable with respect to each other in in a first driving state wherein the pile shaft is being driven into the soil by means of a vibratory device and the pile shaft is arranged coaxially in the pile sleeve, [0136] the pile shaft and the pile sleeve are coupled in a second driving state, wherein the pile shaft and the pile sleeve are driven together into soil by means of a vibratory device, [0137] the pile shaft is fixed to the pile sleeve, such that they form a unit, in an installed state wherein the pile assembly has been driven into the soil to a predetermined depth.
[0138] 20. Gripping member for a vibratory hammer assembly for driving a pile assembly according to any of the clauses 1-19, the gripping member comprising a main body having dedicated pile shaft grippers and dedicated pile sleeve grippers.
[0139] 21. Gripping member according to clause 20, wherein the pile shaft grippers and/or the pile sleeve grippers are hooks that are pivotably arranged in or on said main body.
[0140] 22. Method for driving a pile assembly according to any of clauses 1-19 into the ground, wherein the method comprises the steps of: [0141] arranging the pile shaft coaxially in the pile sleeve, [0142] positioning the pile shaft such that the tip member engages the ground surface, [0143] gripping the pile shaft with one or more grippers of a vibratory hammer assembly to drive the pile shaft into the soil in a first stroke, [0144] gripping the sleeve with one or more grippers of the vibratory hammer assembly to drive the sleeve and the shaft together into the soil in a second stroke, [0145] fixing the pile shaft to the pile sleeve such that they form a unit.
[0146] 23. Method according to clause 22, wherein the method comprises the steps of: [0147] gripping the pile shaft with grippers of the vibratory hammer assembly to drive the pile shaft into the soil until the top end of the pile shaft is near to or aligned with a top end of the sleeve, [0148] gripping the sleeve with the vibratory hammer assembly in addition to the gripping of the pile shaft, so as to drive the pile shaft and the sleeve into the soil as a unit.
[0149] 24. Method according to clause 22 or 23, wherein gripping of the pile shaft is done using dedicated pile shaft grippers of the vibratory hammer assembly and/or wherein gripping of the pile sleeve is done using dedicated pile sleeve grippers of the vibratory hammer assembly.
[0150] 25. Method according to any of the clauses 22-24, the method comprising the steps of: [0151] providing a range for at least one of the pile shaft, pile tip and pile sleeve, [0152] determining soil conditions at an installation site for the pile assembly, [0153] selecting from at least one of the provided ranges the respective pile shaft, pile tip and/or pile sleeve that match the soil conditions, [0154] constructing the pile assembly with the selected pile shaft, pile tip and/or pile.