FENESTRATION PANEL AND TRIM RETENTION SYSTEM
20240200397 ยท 2024-06-20
Inventors
- Todd Bruchu (Lake Elmo, MN, US)
- Justin Michael Depew (Stillwater, MN, US)
- Craig Michael Johnson (North Oaks, MN, US)
- Paul Michael Allan Morris (Roseville, MN, US)
- Jared Asa Shanholtzer (Saint Paul Park, MN, US)
Cpc classification
E06B3/5821
FIXED CONSTRUCTIONS
International classification
Abstract
Embodiments herein relate to systems and methods for securing panel members to frame members and fenestration systems including the same. In a first aspect, a fenestration system can be included having a panel assembly, a sill assembly, and one or more sill panel clips. The one or more sill panel clips can be disposed on a surface of the sill assembly such as an upper surface. The one or more sill panel clips can secure the panel assembly to the sill assembly. The fenestration system can also include a plurality of jamb members. The plurality of jamb members can include a first side jamb, a second side jamb, and a head jamb. The fenestration system can also include a plurality of jamb panel clips, wherein the plurality of jamb panel clips secure the panel assembly to the plurality of jamb members. Other embodiments are also included herein.
Claims
1. A fenestration system comprising: a panel assembly; a sill assembly; and one or more sill panel clips; wherein the one or more sill panel clips are disposed on an upper surface of the sill assembly; wherein the one or more sill panel clips secure the panel assembly to the sill assembly; a plurality of jamb members; and a plurality of jamb panel clips, wherein the plurality of jamb panel clips secure the panel assembly to the plurality of jamb members.
2. The fenestration system of claim 1, the jamb members comprising: receiving slots; the plurality of jamb panel clips comprising one or more jamb retention hooks; and wherein the one or more jamb retention hooks are configured to fit within the receiving slots securing the plurality of jamb panel clips to the plurality of jamb members.
3. The fenestration system of claim 2, wherein a portion of the one or more jamb retention hooks are angled with respect to a bottom surface of the plurality of jamb panel clips by to 170 degrees.
4. The fenestration system of claim 1, the jamb panel clips comprising a trim retention element.
5. The fenestration system of claim 4, the trim retention element comprising a snap-fit mechanism.
6. The fenestration system of claim 4, the trim retention element comprising a dovetail snap fastener.
7. The fenestration system of claim 4, further comprising a trim piece, wherein the trim piece is engaged with the trim retention element.
8. The fenestration system of claim 7, the trim piece comprising a trim stop.
9. The fenestration system of claim 1, the panel assembly comprising: a panel; and a sill panel filler, wherein the sill panel filler is fastened to a bottom of the panel.
10. The fenestration system of claim 9, the panel comprising a stationary door panel.
11. The fenestration system of claim 1, wherein the one or more sill panel clips secure the panel assembly to the sill assembly preventing movement of a bottom of the panel assembly in a direction perpendicular to a lengthwise axis of the panel assembly.
12. The fenestration system of claim 1, the panel assembly comprising a central projection; wherein the central projection is disposed on a bottom side of the panel assembly; and wherein the central projection is configured to at least partially fit within the one or more sill panel clips.
13. The fenestration system of claim 12, the one or more sill panel clips comprising a raised stop member, wherein the raised stop member is configured to prevent movement of the central projection to the interior side of the sill assembly.
14. (canceled)
15. The fenestration system of claim 1, the jamb members comprising: a receiving aperture; and the plurality of jamb panel clips comprising a projection, wherein the projection is configured to be inserted into the receiving aperture.
16. The fenestration system of claim 15, the projection comprising a pin.
17. The fenestration system of claim 1, further comprising a fastener, wherein the fastener is driven through the jamb panel clip into the jamb member at an angle with respect to a plane of the panel.
18. (canceled)
19. The fenestration system of claim 1, wherein the plurality of jamb panel clips are formed of a metal, a polymer, or a composite.
20. The fenestration system of claim 1, wherein the one or more sill panel clips are formed of a metal, a polymer, or a composite.
21. The fenestration system of claim 1, wherein the fenestration system lacks fasteners passing through the plurality of jamb members and into the panel assembly.
22-35. (canceled)
36. A fenestration system comprising: a panel; and one or more jamb members, the one or more jamb members comprising one or more receiving slots; one or more jamb panel clips, wherein the one or more jamb panel clips secure the panel to the one or more jamb members, the one or more jamb panel clips comprising one or more jamb retention hooks; and wherein the one or more jamb retention hooks are configured to fit within the one or more receiving slots securing the one or more jamb panel clips to the one or more jamb members.
37-70. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
[0074] Aspects may be more completely understood in connection with the following figures (FIGS.), in which:
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[0090] While embodiments are susceptible to various modifications and alternative forms, specifics thereof have been shown by way of example and drawings, and will be described in detail. It should be understood, however, that the scope herein is not limited to the particular aspects described. On the contrary, the intention is to cover modifications, equivalents, and alternatives falling within the spirit and scope herein.
DETAILED DESCRIPTION
[0091] Fenestration units can include windows, patio doors, entry doors, and the like. As referenced above, some fenestration units include panel members, such as stationary panel members. For example, some door systems include one or more stationary panel members. Generally, the various components of a fenestration unit should be securely fastened together including any panel members thereof. However, some configurations of fenestration units can make it more difficult to fasten components together than others. For example, in a typical scenario panel members may be secured into a frame by passing a fastener through a frame member from the outside and then into the panel member. However, this requires access to the outside of the frame member. Some configurations of fenestrations do not allow for easy access to the outside of the frame members making insertion of fasteners in from the side difficult. Further, after installation of the fenestration unit, the sides of frame members may be inaccessible rendering it very difficult or impossible to remove panel members for purposes of replacement or servicing.
[0092] Embodiments herein include components, systems, and methods for securing panel members within a frame in a convenient and secure manner. Notably, embodiments herein can include allow for securing a panel within a frame without passing in fasteners from the side. Rather, embodiments herein can allow for securing a panel within a frame only requiring access from an interior (or in some embodiments an exterior side) of the fenestration unit. Thus, access from the side is not required. As such, embodiments herein can allow for the installation, removal, and/or replacement of a panel without needing access to the outer side of the frame member, which may be difficult or impossible with some configurations and especially after the fenestration unit has been installed.
[0093] In an embodiment, a method for securing a panel within a fenestration frame assembly is included. The method can include attaching one or more sill panel clips onto a sill assembly, setting a panel assembly into an opening defined by the sill assembly and a plurality of jamb members thereby engaging the panel assembly with the one or more sill panel clips. The method can further include securing the panel assembly in the opening by fastening a plurality of jamb panel clips to the plurality of jamb members and the panel assembly, such as from an interior side of the fenestration frame assembly.
[0094] In an embodiment, a fenestration system is included. The fenestration system can include a panel assembly, a sill assembly, and one or more sill panel clips. The one or more sill panel clips can be disposed on an upper surface of the sill assembly. The panel assembly can be set into the frame from an interior side of the fenestration unit and down upon the sill panel clip(s). The one or more sill panel clips can secure the panel assembly to the sill assembly. The fenestration system can further include a plurality of jamb members. The plurality of jamb members can include a first side jamb, a second side jamb, and a head jamb. The fenestration system can further include a plurality of jamb panel clips. The plurality of jamb panel clips can be installed from an interior side of the fenestration unit and can secure the panel assembly to the plurality of jamb members.
[0095] It will be appreciated that components, system, and methods herein can be used with various fenestration systems including, but not limited to, entry door systems, patio door systems, windows, and the like. Referring now to
[0096] Referring now to
[0097] In various embodiments, the sill panel clip 200 secures a panel assembly (described further below) to a sill assembly (also described further below) preventing movement of a bottom of the panel assembly in a direction perpendicular to a lengthwise axis of the panel assembly As such, the sill panel clip 200 can prevent movement of the bottom of the panel assembly along an axis extending between the interior side of the fenestration system and the exterior side of the fenestration assemblyillustrated below. Various numbers of sill panel clips 200 can be used. In some embodiments, only a single sill panel clip 200 may be used. In other embodiments, a plurality of sill panel clips 200 can be used such as 2, 3, 4, 5, or more. In various embodiments, the sill panel clip(s) 200 are disposed on a surface of the sill assembly, such as an upper surface of the sill assembly. In various embodiments, the raised stop member 208 of the sill panel clip 200 can be configured to prevent movement of the panel assembly to the interior side of the sill assembly.
[0098] Referring now to
[0099] Referring now to
[0100] Referring now to
[0101] In
[0102] Referring now to
[0103] The fenestration system 100 also includes a panel assembly 620. In this example, the panel assembly 620 includes a panel 604 and a sill panel filler 602. In various embodiments, the panel 604 and sill panel filler 602 can be physically integrated. In various embodiments, the sill panel filler 602 can be fastened to a bottom of a panel 604 using a mechanical fastener and/or an adhesive. In this example, the sill panel filler 602 is secured to the bottom of the panel 604 using fastener 672.
[0104] The panel assembly 620 can include a projection 614, such as a central projection. The projection 614 can interface with and be retained by the sill panel clip 200. In various embodiments, the projection 614 can be disposed on a bottom side of a panel assembly 620, such as on the bottom side of the sill panel filler 602. In various embodiments, the projection 614 can be configured to engage or otherwise at least partially fit within one or more sill panel clips 200. In operation, the projection 614 or another structure on the bottom of the panel assembly 620 can engage with the sill panel clips 200, such as the raised stop member 208 of the sill panel clip 200. When the panel assembly 620 engages with the sill panel clip 200, it prevents movement and/or limits movement of the panel assembly 620 toward the interior side 612 of the fenestration system 100. Thus, the one or more sill panel clips 200 secure the panel assembly 620 to the sill assembly 112 preventing and/or limiting movement of a bottom of the panel assembly 620 in a direction perpendicular to a lengthwise axis of the panel assembly 620 (a direction along an axis interconnecting the interior side 612 and the exterior side 610).
[0105] The panel 604 can be of various types. In various embodiments, the panel 604 can include a stationary door panel 604. The panel 604 can be formed of various materials including, but not limited to, wood, polymer, metal, composite, or the like. The panel 604 can be a solid panel or a hollow panel. In some embodiments, the panel 604 can include one or more glazing units. In some embodiments, the panel 604 can lack glazing units.
[0106] A plurality of jamb panel clips can be used to secure the panel assembly into the frame at the intersection between the panel assembly and the various jamb members such as the head jamb and the side jambs. In some embodiments, 2, 3, 4, 5, 6, 7, 8, 12, 16 or more jamb panel clips can be used, or a number of clips falling within a range between any of the foregoing. Referring now to
[0107] The jamb panel clip 702 can function to secure a panel assembly to one or more jamb members such as a side jamb and/or head jamb and, advantageously, can be installed while only requiring access to the interior side of the fenestration system (and/or the exterior side of the fenestration system in some embodiments). In various embodiments, the one or more jamb retention hooks 706 (and/or other projections) are configured to fit within receiving slots or some other type of aperture (a dovetail slot, t-slot, angled slot, hole, well, etc.) within the jamb members. In some embodiments, the receiving slots or apertures are disposed on a side of the jamb members facing the panel assembly. The jamb retention hooks 706 or other projection can thereby secure the jamb panel clip(s) 702 to the jamb members.
[0108] In various embodiments, an end portion of the one or more jamb retention hooks 706 can be angled with respect to a bottom surface 704 of the jamb panel clips 702 by 10 to 170 degrees, 45 to 135 degrees, or 70 to 110 degrees. For example, when angled between 70 to 110 degrees, the end portion of the one or more jamb retention hooks 706 can be largely perpendicular to the bottom surface 704. When inserted into the receiving slots of the jamb members and then rotated into position so that the bottom surface 704 is flat against a surface of the panel assembly, the end portion of the jamb retention hooks 706 can serve to retain the jamb retention hook 706 in the receiving slots of the jamb members. The jamb retention hook 706 portion can take on many different forms and shapes. However, in some embodiments, the retention hook can be omitted such as in some of the embodiments described below. Jamb panel clips herein can be formed of various materials. For example, in some embodiments, the jamb panel clip 702 can be formed of a metal, a polymer, or a composite.
[0109] Referring now to
[0110] Referring now to
[0111] Referring now to
[0112] The jamb exterior portion 1004 can include an exterior stop 1010. On the exterior side 610, the panel 604 can be retained by the exterior stop 1010. On the interior side 612, the panel 604 can be retained by the jamb panel clips 702. The fenestration system can also include various portions of weather stripping 1012.
[0113] In various embodiments, the plurality of jamb members 1002 include can a first side jamb, a second side jamb, and a head jamb. In various embodiments, the plurality of jamb members 1002 can be formed with a pultrusion and/or an extrusion and can define one or more internal hollows. It will be appreciated, however, that in some embodiments jamb members 1002 herein may be a solid profile such as a solid piece of wood or another material without inner hollows. In such a case, slots or other types of apertures can be cut into the jamb members 1002.
[0114] In various embodiments, the sill assembly 112 and the plurality of jamb members 1002 form a door frame. In various embodiments, the fenestration system can be an entry door system. Frame members herein that can engage with jamb panel clips can also include mull posts and other framing elements.
[0115] In some embodiments, the fenestration system lacks fasteners passing through the plurality of jamb members 1002 and into the panel assembly 620 from the side. This can enable easier replacement and/or servicing of the panel assembly 620.
[0116] As described above, the end portion of the jamb retention hooks 706 can serve to retain the jamb retention hook 706 in the receiving slots of the jamb members 1002. Thus, the jamb retention hook 706 can prevent the jamb panel clip 702 from pulling out from the jamb member. Further, because the jamb panel clips 702 are secured or otherwise fastened to the panel 604 after installation, and because (as shown in
[0117] After insertion into the receiving slots, the stop notch 708 can fit against an external surface of the jamb member 1002 adjacent the receiving slot 1008 of the jamb member 1002. For example, when the jamb panel clip 702 is installed (see, e.g.,
[0118] In the view shown in
[0119] In the embodiment of
[0120] Referring now to
[0121] Various other modifications to elements herein are contemplated herein. For example, in some embodiments, the jamb panel clips 702 may lack the jamb retention hooks. Referring now to
[0122] In some embodiments, the jamb panel clips 702 can be fastened by passing a fastener through the jamb panel clip at an angle and into the frame member, such as the jamb member. This can be instead of, or in addition to, a fastener passing through the jamb panel clip and into the panel assembly. Referring now to
[0123] In some embodiments, fasteners can be driven into both the panel and the frame or jamb member. Referring now to
[0124] While
Methods
[0125] Many different methods are contemplated herein, including, but not limited to, methods of making, methods of using, and the like. Aspects of operations described elsewhere herein can be performed as operations of one or more methods in accordance with various embodiments herein.
[0126] In an embodiment, a method for securing a panel within a fenestration frame assembly is included. The method can include attaching one or more sill panel clips onto a sill assembly, setting a panel assembly into an opening defined by the sill assembly and a plurality of jamb members thereby engaging the panel assembly with the one or more sill panel clips, and securing the panel assembly in the opening by fastening a plurality of jamb panel clips to the plurality of jamb members and the panel assembly.
[0127] In an embodiment of the method, setting the panel assembly into the opening can include pivoting the panel assembly into the opening defined by the sill assembly and the jamb members.
[0128] In an embodiment of the method, securing the panel assembly in the opening can include inserting a retention hook of the jamb panel clips into a slot of the jamb members and fastening the jamb panel clips to the panel assembly.
[0129] In an embodiment of the method, securing the panel assembly in the opening includes can include inserting a retention hook of the plurality of jamb panel clips into an inward facing slot on the plurality of jamb members and inserting a fastener through the plurality of jamb panel clips into the panel.
[0130] In an embodiment of the method, securing the panel assembly in the opening can include inserting a retention hook of a jamb panel clip into an inward facing slot on a jamb member, pivoting the jamb panel clip toward the panel to contact the panel, and inserting a fastener through the jamb panel clip into the panel.
[0131] In an embodiment of the method, securing the panel assembly in the opening can include inserting a projection of the jamb panel clips into a receiving aperture of the jamb members and inserting a fastener through the jamb panel clip into the panel.
[0132] In various embodiments, the method can further include attaching a trim piece to the jamb panel clips.
[0133] It should be noted that, as used in this specification and the appended claims, the singular forms a, an, and the include plural referents unless the content clearly dictates otherwise. It should also be noted that the term or is generally employed in its sense including and/or unless the content clearly dictates otherwise.
[0134] It should also be noted that, as used in this specification and the appended claims, the phrase configured describes a system, apparatus, or other structure that is constructed or configured to perform a particular task or adopt a particular configuration. The phrase configured can be used interchangeably with other similar phrases such as arranged and configured, constructed and arranged, constructed, manufactured and arranged, and the like.
[0135] All publications and patent applications in this specification are indicative of the level of ordinary skill in the art to which this invention pertains. All publications and patent applications are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated by reference.
[0136] As used herein, the recitation of numerical ranges by endpoints shall include all numbers subsumed within that range (e.g., 2 to 8 includes 2.1, 2.8, 5.3, 7, etc.).
[0137] The headings used herein are provided for consistency with suggestions under 37 CFR 1.77 or otherwise to provide organizational cues. These headings shall not be viewed to limit or characterize the invention(s) set out in any claims that may issue from this disclosure. As an example, although the headings refer to a Field, such claims should not be limited by the language chosen under this heading to describe the so-called technical field. Further, a description of a technology in the Background is not an admission that technology is prior art to any invention(s) in this disclosure. Neither is the Summary to be considered as a characterization of the invention(s) set forth in issued claims.
[0138] The embodiments described herein are not intended to be exhaustive or to limit the invention to the precise forms disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art can appreciate and understand the principles and practices. As such, aspects have been described with reference to various specific and preferred embodiments and techniques. However, it should be understood that many variations and modifications may be made while remaining within the spirit and scope herein.