BRAKE SYSTEM AND METHOD FOR BRAKING A VEHICLE HAVING AT LEAST TWO AXLES
20240198993 ยท 2024-06-20
Inventors
Cpc classification
B60T17/04
PERFORMING OPERATIONS; TRANSPORTING
B60T13/686
PERFORMING OPERATIONS; TRANSPORTING
B60T17/221
PERFORMING OPERATIONS; TRANSPORTING
B60T15/045
PERFORMING OPERATIONS; TRANSPORTING
B60T13/662
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60T17/04
PERFORMING OPERATIONS; TRANSPORTING
B60T13/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A brake system for a vehicle having at least two axles. The system includes a first and second axle units which can be or are installed on a first and second axle, respectively, of the vehicle. The second axle unit is hydraulically separate from the first axle unit. The first axle unit is a dual-circuit first axle unit. The first and second brake circuits are each configured such that, by operation of a respective motorized brake pressure buildup device, brake fluid can be transferred from a connected brake fluid reservoir into a respective wheel brake cylinder, and, via a respective outlet valve, brake fluid can be discharged from the respective wheel brake cylinder into the connected brake fluid reservoir.
Claims
1-10. (canceled)
11. A brake system for a vehicle having at least two axles, the brake system comprising: a first axle unit which can be installed or is installed on a first axle of the vehicle, the first axle using including at least one motorized brake pressure buildup device, a first wheel brake cylinder, and a second wheel brake cylinder, wherein, by operation of the at least one motorized brake pressure buildup device, a first brake pressure in the first wheel brake cylinder and a second brake pressure in the second wheel brake cylinder can be increased so that a first wheel of the first axle assigned to the first wheel brake cylinder and another wheel of the first axle assigned to the second wheel brake cylinder can be braked; and a second axle unit which can be installed or is installed on a second axle of the vehicle and is hydraulically separate from the first axle unit, so that, by operation of the second axle unit, a first wheel of the second axle and another wheel of the second axle can be braked; wherein the first axle unit is a dual-circuit first axle unit which includes a first brake circuit having a first motorized brake pressure buildup device, the first wheel brake cylinder, and a first outlet valve, and a second brake circuit having a second motorized brake pressure buildup device, the second wheel brake cylinder, and a second outlet valve, wherein the first brake circuit and the second brake circuit are each configured in such a way that, by operation of the first and second motorized brake pressure buildup device, respectively, brake fluid can be transferred from a connected brake fluid reservoir into the first and second wheel brake cylinder, respectively, and, via the first and second outlet valve, respectively, brake fluid can be discharged from the first and second wheel brake cylinder, respectively, into the connected brake fluid reservoir.
12. The brake system according to claim 11, wherein the first axle unit is hydraulically separate from the second axle unit in such a way that the first axle unit and the second axle unit are at most connected to one another via at least one signal line and/or bus line.
13. The brake system according to claim 11, wherein the first brake circuit and the second brake circuit of the first axle unit are connected to one another via a brake circuit connection line with a disconnect valve arranged therein, wherein a first mouth of the brake circuit connection line is located at the first brake circuit between the first motorized brake pressure buildup device and the first wheel brake cylinder, and a second mouth of the brake circuit connection line is located at the second brake circuit between the second motorized brake pressure buildup device and the second wheel brake cylinder.
14. The brake system according to claim 13, wherein: (i) the first brake circuit has a first check valve which is arranged between the first mouth of the brake circuit connection line and the first motorized brake pressure buildup device and is oriented in such a way that brake fluid transfer in a direction from the first mouth to the first motorized brake pressure buildup device is prevented by the first check valve, and/or (ii) the second brake circuit has a second check valve which is arranged between the second mouth of the brake circuit connection line and the second motorized brake pressure buildup device and is oriented in such a way that brake fluid transfer in a direction from the second mouth to the second motorized brake pressure buildup device is prevented by the second check valve.
15. The brake system according to claim 13, wherein: (i) the first brake circuit has a first isolating valve arranged between the first motorized brake pressure buildup device and the first wheel brake cylinder, and/or (ii) the second brake circuit has a second isolating valve arranged between the second motorized brake pressure buildup device and the second wheel brake cylinder.
16. The brake system according to claim 15, wherein: (i) the first brake circuit has a third check valve which is arranged parallel to the first isolating valve and is oriented in such a way that brake fluid transfer in a direction from the first wheel brake cylinder to the first motorized brake pressure buildup device is prevented by the third check valve, and/or (ii) the second brake circuit has a fourth check valve which is arranged parallel to the second isolating valve and is oriented in such a way that brake fluid transfer in a direction from the second wheel brake cylinder to the second motorized brake pressure buildup device is prevented by the fourth check valve.
17. The brake system according to claim 13, wherein the first axle unit further includes a master brake cylinder to which a brake actuating element of the vehicle can be connected or is connected in such a way that at least one piston of the master brake cylinder delimiting at least one chamber of the master brake cylinder can be displaced by actuation of the brake actuating element by a driver of the vehicle, and wherein the at least one chamber of the master brake cylinder is hydraulically connected to the brake circuit connection line, and/or to the first brake circuit and/or to the second brake circuit, via at least one valveless or valve-equipped connection line.
18. The brake system according to claim 11, wherein the second axle unit is a dual-circuit second axle unit which including a third brake circuit having a third motorized brake pressure buildup device, a third wheel brake cylinder assigned to the first wheel of the second axle, and a third outlet valve, and a fourth brake circuit having a fourth motorized brake pressure buildup device, a fourth wheel brake cylinder assigned to another wheel of the second axle, and a fourth outlet valve, wherein the third brake circuit and the fourth brake circuit are each configured in such a way that, by operation of the third and fourth motorized brake pressure buildup device, respectively, brake fluid can be transferred from a connected brake fluid reservoir into the third and fourth wheel brake cylinder, respectively, and, via the third and fourth outlet valve, respectively, brake fluid can be discharged from the third and fourth wheel brake cylinder, respectively, into the connected brake fluid reservoir.
19. A method for braking a vehicle having at least two axles, the method comprising the steps of: braking a first wheel of a first axle of the vehicle and another wheel of the first axle by increasing, by operation of at least one motorized brake pressure buildup device of a first axle unit installed on the first axle, a first brake pressure in a first wheel brake cylinder assigned to the first wheel of the first axle and a second brake pressure in a second wheel brake cylinder assigned to another wheel of the first axle; and braking a first wheel of a second axle of the vehicle and another wheel of the second axle by operation of a second axle unit which is installed on the second axle and is hydraulically separate from the first axle unit; wherein, by operation of a first motorized brake pressure buildup device of a first brake circuit of the first axle unit, brake fluid is transferred from a connected brake fluid reservoir into the first wheel brake cylinder of the first brake circuit to increase the first brake pressure, and brake fluid is discharged from the first wheel brake cylinder into the connected brake fluid reservoir via a first outlet valve of the first brake circuit to reduce the first brake pressure; and by operation of a second motorized brake pressure buildup device of a second brake circuit of the first axle unit, brake fluid is transferred from a connected brake fluid reservoir into the second wheel brake cylinder of the second brake circuit to increase the second brake pressure, and brake fluid is discharged from the second wheel brake cylinder into the connected brake fluid reservoir via a second outlet valve of the second brake circuit to reduce the second brake pressure.
20. The method according to claim 19, wherein the second brake pressure is increased by transferring, by operation of the first motorized brake pressure buildup device, brake fluid from the connected brake fluid reservoir into the second wheel brake cylinder via a brake circuit connection line with a disconnect valve arranged therein and controlled to be at least partially open, a first mouth of the brake circuit connection line at the first brake circuit being between the first motorized brake pressure buildup device and the first wheel brake cylinder, and a second mouth of the brake circuit connection line at the second brake circuit being between the second motorized brake pressure buildup device and the second wheel brake cylinder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Further features and advantages of the present invention will be explained in the following with reference to the figures.
[0017]
[0018]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0019]
[0020] The brake system shown schematically in
[0021] The brake system of
[0022] Designing the first axle unit 10 to be hydraulically separate from the second axle unit is understood to mean that no hydraulic line runs between the first axle unit 10 and the second axle unit. Since the first axle unit 10 is designed to be hydraulically separate from the second axle unit, the conventionally required hydraulic lines between the axles equipped with the wheel brake cylinders are omitted in the brake system of
[0023] Preferably, the first axle unit 10 can be installed/is installed as a front axle unit on the front axle of the vehicle, while the second axle unit and, where applicable, the at least one third axle unit can be installed/is installed as a rear axle unit on the rear axle of the vehicle and/or as a central axle unit on at least one axle of the vehicle located between the front axle and the rear axle. In this case, the first axle unit serves to brake the front wheels of the vehicle, while the rear wheels and/or the center wheels of the vehicle can be braked by means of the second axle unit and, where applicable, the at least one third axle unit. Alternatively, however, it is also possible for the first axle unit 10 to be able to be installed/to be installed as a rear axle unit on the rear axle of the vehicle or as a central axle unit on the at least one axle of the vehicle located between the front axle and the rear axle.
[0024] The first axle unit 10 is a dual-circuit first axle unit, which comprises a first brake circuit 12a and a second brake circuit 12b. The first brake circuit 12a has a first motorized brake pressure buildup device 14a, a first wheel brake cylinder 16a and a first outlet valve 18a. Correspondingly, the second brake circuit 12b is also formed with a second motorized brake pressure buildup device 14b, a second wheel brake cylinder 16b and a second outlet valve 18b. The first outlet valve 18a and/or the second outlet valve 18b is preferably a switch valve. In addition, a normally closed valve is preferred for the first outlet valve 18a and/or the second outlet valve 18b.
[0025] The first motorized brake pressure buildup device 14a is designed in such a way that a first brake pressure in the first wheel brake cylinder 16a can be increased by means of operation of the first motorized brake pressure buildup device 14a such that a first wheel of the first axle assigned to the first wheel brake cylinder 16a can be braked/is braked. A second brake pressure in the second wheel brake cylinder 16b can also be increased by means of operation of the second motorized brake pressure buildup device 14b such that another wheel of the first axle assigned to the second wheel brake cylinder 16b can be braked/is braked. The first brake circuit 12a and the second brake circuit 12b are thus each designed in such a way that, by means of operation of the motorized brake pressure buildup device 14a or 14b thereof, brake fluid can be transferred/is transferred from a connected brake fluid reservoir 20 into the wheel brake cylinder 16a or 16b thereof and, via the outlet valve 18a or 18b thereof, brake fluid can be discharged/is discharged from the wheel brake cylinder 16a or 16b thereof into the connected brake fluid reservoir 20.
[0026] The dual-circuit design of the first axle unit 10 ensures better robustness of the first axle unit 10 against leakage occurring at one of the brake circuits 12a or 12b thereof. Even if leakage occurs at one of the two brake circuits 12a or 12b of the first axle unit 10 during autonomous/automatic driving of the vehicle equipped therewith, the components of the other brake circuit 12a or 12b can still perform their function such that the vehicle can at least still be transferred into its safe standstill.
[0027] In the brake system of
[0028] The first motorized brake pressure buildup device 14a and/or the second motorized brake pressure buildup device 14b can, for example, each be at least one pump. The first axle unit 10 can thus be designed to be relatively cost-effective. However, the design of the motorized brake pressure buildup devices 14a and 14b of the first axle unit 10 shown in
[0029] Each of the motorized brake pressure buildup devices 14a and 14b of the first axle unit 10 can also be used to bring about a fully automatic/fully autonomous brake pressure buildup in the wheel brake cylinder 16a or 16b of the same brake circuit 12a or 12b. Both the first brake pressure in the first wheel brake cylinder 16a and the second brake pressure in the second wheel brake cylinder 16b can thus be built up/increased fully automatically/fully autonomously, i.e., without a driver brake force being provided by a driver of the relevant vehicle. The first axle unit 10 is thus particularly well suited for autonomously/automatically braking the vehicle equipped therewith, in particular during fully autonomous/fully automatic driving of the relevant vehicle.
[0030] As an advantageous development, the first brake circuit 12a and the second brake circuit 12b in the first axle unit 10 described here are connected to one another via a brake circuit connection line 22 with a disconnect valve 24 arranged therein. The disconnect valve 24 can optionally be a switch valve or a continuously adjustable valve suitable for differential pressure adjustment. The disconnect valve 24 is preferably a normally closed disconnect valve.
[0031] The design of the brake circuit connection line 22 at least makes it possible to jointly use the second motorized brake pressure buildup device 14b together with the first motorized brake pressure buildup device 14a to increase the first brake pressure in the first wheel brake cylinder 16a, and to jointly use the first motorized brake pressure buildup device 14a together with the second motorized brake pressure buildup device 14b to increase the second brake pressure in the second wheel brake cylinder 16b. Nevertheless, the effects of leakage at one of the two brake circuits 12a or 12b of the first axle unit 10 can be limited by closing the disconnect valve 24. Preferably, a first mouth of the brake circuit connection line 22 is located at the first brake circuit 12a between the first motorized brake pressure buildup device 14a and the first wheel brake cylinder 16a, while a second mouth of the brake circuit connection line 22 is located at the second brake circuit 12b between the second motorized brake pressure buildup device 14b and the second wheel brake cylinder 16b.
[0032] As a further advantageous development, the first brake circuit 12a also has a first isolating valve 26a arranged between the first motorized brake pressure buildup device 14a, or the first mouth of the brake circuit connection line 22 at the first brake circuit 12a, and the first wheel brake cylinder 16a. Likewise, the second brake circuit 12b also has a second isolating valve 26b arranged between the second motorized brake pressure buildup device 14b, or the second mouth of the brake circuit connection line 22 at the second brake circuit 12b, and the second wheel brake cylinder 16b. The first wheel brake cylinder 16a is thus disconnectable/disconnected from the first motorized brake pressure buildup device 14a by closing the first isolating valve 26a, while brake fluid is still transferable/transferred into the second wheel brake cylinder 16b by means of the first brake pressure buildup device 14a. Where applicable, the second wheel brake cylinder 16b is also disconnectable/disconnected from the second motorized brake pressure buildup device 14b by closing the second isolating valve 26b, while brake fluid can be transferred/is transferred into the first wheel brake cylinder 16a by means of operation of the second motorized brake pressure buildup device 14b. By equipping the first axle unit 10 with the first isolating valve 26a and/or the second isolating valve 26b, wheel-specific pressure adjustment in both wheel brake cylinders 14a and 14b of the first axle unit 10 of the brake system can thus be performed. For example, ESP or ABS control is possible as the wheel-specific, fully automatic/fully autonomous pressure adjustment in the wheel brake cylinders 14a and 14b. The at least one isolating valve 26a and 26b of the first axle unit 10 can optionally be a switch valve or a continuously adjustable valve suitable for differential pressure adjustment. Preferably, the at least one isolating valve 26a and 26b is in each case a normally open valve.
[0033] Optionally, the first axle unit 10 can have a first control device 28 which is designed and/or programmed to control at least the first motorized brake pressure buildup device 14a, the second motorized brake pressure buildup device 14b, the first outlet valve 18a, and the second outlet valve 18b, and, where applicable, also the at least one further valve 24, 26a and 26b of the first axle unit 10 by means of at least one control signal 28a, taking into account at least one brake specification signal 30, in such a way that, at least temporarily, brake fluid can be transferred/is transferred into the first wheel brake cylinder 16a and/or the second wheel brake cylinder 16b by means of operation of the first motorized brake pressure buildup device 14a and, at least temporarily, brake fluid can be transferred/is transferred into the first wheel brake cylinder 16a and/or the second wheel brake cylinder 16b by means of operation of the second motorized brake pressure buildup device 14b. The at least one brake specification signal 30 can be output to the first control device 28 by at least one brake actuating element sensor of the vehicle, an automatic speed control system of the vehicle, a second control device of the second axle unit, and/or a further stabilization device of the brake system. The at least one brake actuating element sensor can, for example, be a rod travel sensor and/or a differential travel sensor. The automatic speed control system can, for example, be an automatic system for driverless driving of the vehicle, an adaptive cruise control, and/or an emergency brake system. The further stabilization device of the vehicle can in particular be understood to mean an ESP or an ABS control unit. The first axle unit 10 can thus cooperate with a multitude of different electronic components in order to adjust the pressure in the wheel brake cylinders 14a and 14b.
[0034] As an advantageous development, the first control device 28 can also be designed to receive and evaluate sensor signals of an upstream pressure sensor (not shown) of the first axle unit 10, at least one wheel pressure sensor (not shown) of the first axle unit 10, at least one wheel speed sensor (not shown), a yaw rate sensor and/or an acceleration sensor of at least one of the wheels of the first axle of the vehicle. Likewise, the control device 28 can also be designed to co-control at least one motor (not shown in
[0035]
[0036] As a development in comparison with the embodiment of
[0037] When the first axle unit 10 is equipped with the two check valves 32a and 32b, failure of one of the two motorized brake pressure buildup devices 14a and 14b of the first axle unit 10 can thus be responded to by using the other of the two motorized brake pressure buildup devices 14a and 14b of the first axle unit 10 in a compensating manner. Active pressure buildup in the first wheel brake cylinder 16a and/or in the second wheel brake cylinder 16b is thus also possible at the non-mechanical fallback level of the first axle unit 10 realized by means of the two check valves 32a and 32b. In particular, autonomous braking of the relevant vehicle by means of the first axle unit thereof is also possible at the non-mechanical fallback level.
[0038] With respect to further features and properties of the brake system of
[0039]
[0040] As an addition to the embodiment of
[0041] As an advantageous development, the first axle unit 10 of
[0042]
[0043] The first axle unit 10 shown schematically in
[0044] With respect to further features and properties of the brake system of
[0045]
[0046] In the brake system of
[0047] In the brake system of
[0048] At least one master brake cylinder disconnect valve 42 can be inserted in the at least one connection line 40. During operation of the first motorized brake pressure buildup device 14a and/or of the second motorized brake pressure buildup device 14b, the master brake cylinder 36 can thus be/get disconnected from the first motorized brake pressure buildup device 14a and/or from the second motorized brake pressure buildup device 14b by closing the at least one master brake cylinder disconnect valve 42, in such a way that the driver brake force applied to the brake actuating element 38 has no influence on the brake pressures respectively present in the wheel brake cylinders 16a and 16b. The at least one master brake cylinder disconnect valve 42 can optionally be a switch valve or a continuously adjustable valve suitable for differential pressure adjustment. The at least one master brake cylinder disconnect valve 42 is preferably a normally open valve. Although not shown in
[0049] Only by way of example, in the first axle unit 10 of
[0050] With respect to further features and properties of the brake system of
[0051]
[0052] In the brake system shown schematically in
[0053] As an advantageous development, the first check valve 32a and the second check valve 32b can be inserted in their above-described positions and orientations in the first axle unit 10 so that, during the mechanical fallback mode, the first motorized brake pressure buildup device 14a and/or the second motorized brake pressure buildup device 14b does not impair, as a volume sink, the increase in brake pressure in the wheel brake cylinders 16a and 16b brought about by means of the driver brake force.
[0054] With respect to further features and properties of the brake system of
[0055]
[0056] The brake system of
[0057] With respect to further features and properties of the brake system of
[0058]
[0059] In contrast to the embodiment of
[0060] With respect to further features and properties of the brake system of
[0061]
[0062] In the brake system of
[0063] In the brake system of
[0064] With respect to further features and properties of the brake system of
[0065]
[0066] In contrast to the embodiment of
[0067] With respect to further features and properties of the brake system of
[0068] In all brake systems described above, the first axle unit 10 is preferably designed to be hydraulically separate from the second axle unit in such a way that the first axle unit 10 and the second axle unit are at most connected to one another via at least one signal line and/or bus line. The connection which is in this case realized by means of the at least one signal line and/or bus line between the first axle unit 10 and the second axle unit is space-saving but nevertheless enables good cooperation between the first axle unit 10 and the second axle unit. The at least one signal line and/or bus line can, for example, be a vehicle bus of the vehicle. For example, the first control device 28 of the first axle unit 10 and a second control device of the second axle unit can be connected to one another via the at least one signal line and/or bus line. Likewise, it is however also possible to design the first axle unit 10 without its own first control device 28 and/or the second axle unit without its own second control device. Where applicable, the electrically controllable components of the first axle unit are controlled by the second control device of the second axle unit or the electrically controllable components of the second axle unit are controlled by the first control device 28 via the at least one signal line and/or bus line. Alternatively, the electrically controllable components of the first axle unit and the electrically controllable components of the second axle unit can however also be controlled by an external (central) controller.
[0069] Preferably, the second axle unit of the brake systems explained above is a dual-circuit second axle unit which has a third brake circuit and a fourth brake circuit. The third brake circuit can be formed with a third motorized brake pressure buildup device, a third wheel brake cylinder assigned to the first wheel of the second axle, and a third outlet valve. Likewise, the fourth brake circuit can comprise a fourth motorized brake pressure buildup device, a fourth wheel brake cylinder assigned to the other wheel of the second axle, and a fourth outlet valve. In this case, the third brake circuit and the fourth brake circuit are preferably each designed in such a way that, by means of operation of the motorized brake pressure buildup device thereof, brake fluid can be transferred from the or another connected brake fluid reservoir into the wheel brake cylinder thereof and, via the outlet valve thereof, brake fluid can be discharged from the wheel brake cylinder thereof into the connected brake fluid reservoir. In particular, all axle units shown by means of
[0070] Alternatively, however, the second axle unit can also have a relevant electromechanical wheel brake for each wheel of the second axle. The second axle unit can thus optionally be designed as a hydraulic axle unit or as an electric axle unit. The second axle unit can thus also be designed to be relatively cost-effective. Accordingly, the at least one third axle unit that may present in the brake system can also have the features of the second axle unit described in this paragraph.
[0071]
[0072] The method described below can, for example, be performed by means of one of the brake systems explained above. However, feasibility of the method is not limited to the use of one of these brake systems. Feasibility of the method is also not restricted to a special vehicle type/motor vehicle type of the two-axle vehicle/motor vehicle.
[0073] When the method is performed, a first wheel of a first axle of the vehicle and another wheel of the first axle are braked by increasing, by means of operation of at least one motorized brake pressure buildup device of a first axle unit installed on the first axle, a first brake pressure in a first wheel brake cylinder assigned to the first wheel of the first axle and a second brake pressure in a second wheel brake cylinder assigned to the other wheel of the first axle. In a method step S1, by means of operation of a first motorized brake pressure buildup device of a first brake circuit of the first axle unit, brake fluid is transferred from a connected brake fluid reservoir into the first wheel brake cylinder of the first brake circuit in order to increase the first brake pressure, while brake fluid is discharged from the first wheel brake cylinder into the connected brake fluid reservoir via a first outlet valve of the first brake circuit in order to reduce the first brake pressure. Correspondingly, in a method step S2, by means of operation of a second motorized brake pressure buildup device of a second brake circuit of the first axle unit, brake fluid is transferred from the or another connected brake fluid reservoir into the second wheel brake cylinder of the second brake circuit in order to increase the second brake pressure, but brake fluid is discharged from the second wheel brake cylinder into the connected brake fluid reservoir via a second outlet valve of the second brake circuit in order to reduce the second brake pressure.
[0074] In addition, in a method step S3, a first wheel of a second axle of the vehicle and another wheel of the second axle are braked by means of operation of a second axle unit which is installed on the second axle and is designed to be hydraulically separate from the first axle unit. Method steps S1 to S3 can be performed in any order, simultaneously or overlapping in time.
[0075] The method described here also has the advantages already explained above. As an alternative or in order to enhance method step S2, the second brake pressure can (additionally) be increased by transferring, by means of operation of the first motorized brake pressure buildup device, brake fluid from the connected brake fluid reservoir into the second wheel brake cylinder via a brake circuit connection line with a disconnect valve arranged therein and controlled to be at least partially open, a first mouth of the brake circuit connection line at the first brake circuit between the first motorized brake pressure buildup device and the first wheel brake cylinder, and a second mouth of the brake circuit connection line at the second brake circuit between the second motorized brake pressure buildup device and the second wheel brake cylinder. Correspondingly, the first brake pressure can also be (additionally) increased as an alternative or in order to enhance method step S1.