GROUNDING BRUSH AND ASSOCIATED ASSEMBLY

Abstract

A grounding brush includes a plurality of conductive fibers and a support inside which the conductive fibers are mounted. The support includes a mounting portion and two lateral flanks extending from the mounting portion and axially gripping the conductive fibers. Each lateral flank of the support has an internal frontal face and an external frontal face, the two faces delimiting the axial thickness of each lateral flank, and a bore. Each lateral flank of the support is further provided with a connecting surface extending between the internal frontal face and the bore.

Claims

1. A grounding brush comprising: a plurality of conductive fibers; and a support inside of which the conductive fibers are mounted and including a mounting portion and two lateral flanks extending from the mounting portion and axially gripping the conductive fibers, each lateral flank including an internal frontal face, an external frontal face, an axial thickness delimited by the internal and external frontal faces, a bore and a connecting surface extending between the internal frontal face and the bore.

2. The brush according to claim 1, wherein the connecting surface of each lateral flank of the support is convex.

3. The brush according to claim 2, wherein the connecting surface of each lateral flank of the support has a cross sectional profile formed as a circular arc.

4. The brush according to claim 1, wherein the connecting surface of each lateral flank of the support has a frustoconical chamfer.

5. The brush according to claim 1, wherein each lateral flank of the support includes an oblique portion extending obliquely inwardly from the mounting portion.

6. The brush according to claim 1, wherein the lateral flanks of the support are symmetrical with each other about a radial midplane of the support.

7. The brush according to claim 1, wherein the support is formed as a single piece by cutting and pressing.

8. A grounding brush assembly comprising a grounding brush according to claim 1 and a brush mounting plate secured to the support of the brush.

9. The grounding brush assembly according to claim 8, wherein the mounting plate includes a main body and a plurality of retaining tongues for axially and radially retaining the support of the brush and extending from the main body.

10. An electric motor comprising a housing, a shaft and at least one grounding brush assembly according to claim 9, mounted radially between the housing and the shaft, the conductive fibers of the brush of the assembly being in contact with the shaft.

11. A grounding brush comprising: an annular support including a mounting portion with opposing axial ends and two lateral flanks extending radially inwardly from a separate one of the two axial ends of the mounting portion such that an annular channel is defined between the two lateral flanks, each lateral flank including an internal face, an external face, an axial thickness defined between the internal and external faces, an inner circumferential surface defining a bore and a connecting surface extending between the internal face and the inner circumferential surface; and a plurality of circumferentially spaced conductive fibers each having an outer radial end disposed within the annular channel of the support and an inner radial end contactable with a shaft.

12. The brush according to claim 11, wherein the connecting surface of each lateral flank of the support is convex.

13. The brush according to claim 12, wherein the connecting surface of each lateral flank of the support has an axial cross sectional profile formed as a circular arc.

14. The brush according to claim 11, wherein the connecting surface of each lateral flank of the support has a frustoconical chamfer.

15. The brush according to claim 11, wherein each lateral flank of the support includes an oblique portion extending obliquely inwardly from the mounting portion.

16. The brush according to claim 11, wherein the lateral flanks of the support are formed symmetrically about a radial midplane of the support.

17. The brush according to claim 11, wherein the support is formed as a single piece in a stamping operation.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0018] The present invention will be better understood on studying the detailed description of embodiments, given by way of non-limiting example and illustrated by the appended drawings, in which:

[0019] FIG. 1 is a view in axial section of a grounding brush assembly mounted radially between a rotary shaft and a housing of an electric motor;

[0020] FIG. 2 is a perspective view of a grounding brush assembly according to a first exemplary embodiment of the invention;

[0021] FIG. 3 is a front view of the grounding brush assembly of FIG. 2;

[0022] FIG. 4 is a view in section along line IV-IV of FIG. 3,

[0023] FIG. 5 is a perspective view of a grounding brush assembly according to a second exemplary embodiment of the invention; and

[0024] FIG. 6 is a perspective view of a grounding brush assembly according to a third exemplary embodiment of the invention.

DETAILED DESCRIPTION OF THE INVENTION

[0025] FIG. 1 shows, in axial cross section, part of an electric motor 10 or electric machine comprising a fixed housing 12, a rotary shaft 14 with a central rotational axis X-X, which is supported radially by a rolling bearing 16. In the illustrated example, the bearing 16 is a ball bearing, but may alternatively include any other type of rolling elements, such as cylindrical rollers, tapered rollers, needles, etc., or the bearing 16 may be formed as a journal bearing.

[0026] The motor 10 further comprises a grounding brush assembly 20 that is mounted radially between the bore 12a of the housing 12 and the outer cylindrical surface 14a of the rotary shaft 14. The grounding brush assembly 20 serves to continuously dissipate the electrical charge accumulating on the shaft 14 during operation of the motor 10 by transferring the charge to the housing 12.

[0027] A grounding brush assembly 20 according to a first example of the invention will now be described with reference to FIGS. 2 to 4. As illustrated in FIGS. 2 and 3, the grounding brush assembly 20 has a generally annular shape. The assembly 20 comprises a grounding brush 30 and a brush mounting plate 40 which is configured to axially and radially retain the brush 30.

[0028] The brush 30 comprises a plurality of conductive individual fibers 31 which are intended to come around the rotary shaft 14 of the motor 10. In other words, the plurality of conductive fibers 31 are spaced circumferentially about the central axis X-X so as to engage substantially about the entire perimeter of the shaft outer surface. The conductive fibers 31 may be made of carbon, stainless steel, conductive plastics, such as fibers made of acrylic or nylon.

[0029] The brush 30 further comprises a holding or support member 32, inside which the conductive fibers 31 are mounted. In the illustrated exemplary embodiment, the support 32 is in the form of an open ring and is generally annular. The support 32 may be produced as a single piece by cutting and pressing; in other words, in a stamping operation. The support 32 is made of an electrically-conductive material such as aluminum, stainless steel, bronze, copper or any other appropriate material.

[0030] As best shown in FIG. 4, the support 32 includes an axial mounting portion 34 and two opposite lateral flanks 36, 38 extending inward from the mounting portion 34 and axially gripping the conductive fibers 31. More specifically, the mounting portion 34 has opposing axial ends and each lateral flank 36, 38 extends radially inwardly from a separate one of the axial ends of the mounting portion 34. The conductive fibers 31 press axially on each side against the lateral flanks 36, 38 to retain the fibers 31.

[0031] The mounting portion 34 and the two lateral flanks 36, 38 delimit a channel which is radially open on the inside and inside which one end (i.e., an outer radial end) of the conductive fibers 31 is positioned or disposed.

[0032] In the example illustrated, the conductive fibers 31 are bent around a connecting wire 39 of the support 32. The free distal end, i.e., the inner radial end, of each of the conductive fibers 31 is intended or configured to come into radial contact with the outer surface of the rotary shaft 14 of the motor 10. The proximal end (i.e., the outer radial end) of the conductive fibers 31 is in radial contact with the mounting portion 34 of the support 32.

[0033] As discussed above, the lateral flank 36 extends from one axial end of the mounting portion 34 and the lateral flank 38 extends the opposite axial end of the portion 34. The lateral flanks 36, 38 extend obliquely inwardly from the mounting portion 34 and each extends generally toward the other lateral flank 38, 36. The lateral flanks 36, 38 are symmetrical with respect to each other about a radial midplane (not indicated) of the support 32. The mounting portion 34 preferably extends substantially axially, but may alternatively extend obliquely or at an angle with respect to the central axis X-X.

[0034] As will be described in greater detail below, the lateral flanks 36, 38 of the support 32 are shaped and formed in such a way as to limit the risk of cutting the conductive fibers 31.

[0035] The brush 30 is in the form of an open ring having first and second circumferential ends (neither indicated) spaced circumferentially apart so as to face each other, as is shown in FIGS. 2 and 3. Such a circumferential spacing between two ends of the brush 30 allows the brush 30 to adapt to various diameters of the shaft 14 of the motor 10.

[0036] Generally, the first end of the brush 30 and the second end are not attached to one another, but may be in contact with one another. Alternatively, the first and second circumferential ends of the brush 30 may be attached together.

[0037] The mounting plate 40 of the brush 30 includes an annular radial main body 42 and a plurality of retaining tongues 44 configured to axially and radially retain the brush 30 and which each extends from the main body 42. As will be described in more detail below, the mounting plate 40 also comprises a plurality of mounting and centering sectors or tabs 46 extending from the main body 42.

[0038] With reference again to FIG. 4, each tongue 44 extends from the cylindrical outer surface of the body 42. Each tongue 44 locally radially surrounds the support 32 of the brush 30 and is in radial contact with the mounting portion 34 of the support 32. The support 32 of the grounding brush 30 is held axially bearing against the body 42 of the mounting plate 40 by the tongues 44. The tongues 44 serve for axially and radially retaining the grounding brush 30. The lateral flank 36 of the support 32 bears against the body 42 of the mounting plate 40, and the lateral flank 38 bears against the tongues 44. The tongues 44 are preferably identical to each other.

[0039] As illustrated in FIGS. 2 and 3, the tongues 44 of the mounting plate 40 are spaced apart from one another in the circumferential direction, preferably in a regular or even manner. The centering tabs 46 of the mounting plate 40 extend from the main body 42. The tabs 46 extend from the cylindrical outer surface of the body 42.

[0040] With reference to FIG. 5, each tab 46 locally radially surrounds the support 32 of the brush 30 while remaining separated therefrom. The tabs 46 are partially offset radially outward with respect to the tongues 44. The tongues 44 and the tabs 46 preferably extend axially from the same side of the main body 42. The tabs 46 are preferably identical to one another. The tabs 46 define the outside diameter of the mounting plate 40 and serve to center the mounting plate 40 inside the bore 12a of the housing 12.

[0041] As illustrated in FIGS. 2 and 3, the tabs 46 are spaced apart from one another in the circumferential direction, preferably in a regular or even manner. Each tab 46 is positioned in the circumferential direction between two immediately successive tongues 44. Further, each tab 46 is spaced apart in the circumferential direction from each of the two immediately adjacent tongues 44.

[0042] The mounting plate 40 is preferably produced by cutting and pressing; in other words, in a stamping operation. The mounting plate 40 is made of an electrically-conductive material such as aluminum, stainless steel, bronze, copper or any other appropriate material.

[0043] Referring once again to the support 32, each lateral flank 36, 38 is provided with an internal frontal face 36a, 38a, respectively, and an opposing external frontal face 36b, 38b, respectively. Each pair of frontal faces 36a/36b and 38a/38b delimit the axial thickness of the particular flank 36, 38, respectively. The internal frontal faces 36a, 38a of the two lateral flanks 36, 38 axially face one another.

[0044] Each lateral flank 36, 38 is also provided with a bore 36c, 38c, respectively, which defines the inside diameter of the flank 36, 38. In other words, each flank 36, 38 has an inner circumferential surface (not indicated) extending between the internal frontal face 36a, 38a and the external frontal face 36b, 38b that defines the bore 36c, 38c. In the illustrated exemplary embodiment, the bore 36c, 38c of each lateral flank 36, 38 extends obliquely towards the inside of the support 32 and generally outwardly toward the mounting portion 34. Alternatively, the bore 36c, 38c of each lateral flank 36, 38 could extend substantially or entirely axially.

[0045] Each lateral flank 36, 38 is further provided with a convex surface 36d, 38d, respectively, connecting the internal frontal face 36a, 38a and the bore 36c, 38c. The convex surface 36d, 38d forms a connecting surface extending between and connecting the internal frontal face 36a, 38a and the bore 36c, 38c. Each convex surface 36d, 38d is situated or located at the free, inner end of the associated lateral flank 36, 38 and faces toward the inside of the support 32.

[0046] The convex surface 36d, 38d of each lateral flank 36, 38 projects or extends toward the conductive fibers 31. The convex surface 36d, 38d of each lateral flank 36, 38 has in cross section the profile of a circular arc, i.e., an axial cross-section formed as a circular arc, the center of which is situated or located axially on the opposite side to the conductive fibers 31.

[0047] The conductive fibers 31 are in contact with the internal frontal face 36a, 38a and with the convex surface 36d, 38d of each lateral flank 36, 38. The convex surface 36d, 38d of each lateral flank 36, 38 limits the risk of the conductive fibers 31 being cut by the support 32.

[0048] In the exemplary embodiment illustrated in FIG. 5, in which elements that are identical bear the same reference numbers, each lateral flank 36, 38 of the support 32 is provided with a frustoconical chamfer 36e, 38c, respectively, connecting the internal frontal face 36a, 38a to the bore 36c, 38c. Each frustoconical chamfer 36, 38e extends from the bore 36c, 38c obliquely inward and outwardly toward the mounting portion 34. The chamfer 36e, 38c forms a connecting surface extending between and connecting the internal frontal face 36a, 38a and the bore 36c, 38c, respectively. The chamfer 36e, 38e is situated at the free inner end of the lateral flank 36, 38, respectively, and faces towards the inside of the support 32.

[0049] The conductive fibers 31 are in contact with the internal frontal face 36a, 38a of each lateral flank 36, 38. The chamfer 36e, 38e of each lateral flank 36, 38 limits the risk of cutting of the conductive fibers 31.

[0050] In the preceding exemplary embodiments, the mounting plate 40 of the grounding brush assembly 20 includes a plurality of centering tabs 46. The exemplary embodiment illustrated in FIG. 6, in which elements that are identical bear the same reference numbers, differs in that these tabs are replaced by an annular flange 60. The flange 60 forms a means for centering the mounting plate 40. In this example, the body 42 is provided with a plurality of through-openings 62 which are formed through the thickness of the body 42 and which are spaced apart from one another in the circumferential direction. The openings 62 are formed during the partial cutting of the body 42 to form the tongues 44.

[0051] Representative, non-limiting examples of the present invention were described above in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention.

[0052] Moreover, combinations of features and steps disclosed in the above detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Furthermore, various features of the above-described representative examples, as well as the various independent and dependent claims below, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.

[0053] All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter. The invention is not restricted to the above-described embodiments, and may be varied within the scope of the following claims.