Corrosion-inhibiting protection for watch magnets, in particular neodymium-iron-boron magnets

Abstract

A method for protecting a neodymium-iron-boron watch magnet against corrosion is provided. The method includes a sandblasting treatment of the watch magnet surface following by an ion implantation in an oxygen plasma or a nitrogen plasma to obtain an impervious surface layer with all of the surface bonds saturated by the implanted ions acting as a barrier against oxidation and preventing corrosion of the watch magnet in a humid environment, under the usual conditions for wearing watches.

Claims

1. A method for protecting a watch magnet against corrosion, comprising: preparing a surface of the watch magnet with a sandblasting operation; subjecting the sandblasted surface of the watch magnet to an ion implantation treatment in a plasma selected from the group consisting of an oxygen plasma and a nitrogen plasma, to obtain an outermost surface of the watch magnet having all surface bonds saturated by oxygen ions or nitrogen ions; wherein the watch magnet is a neodymium-iron-boron magnet is containing 22 wt % to 24 wt % neodymium, 65 wt % to 67 wt % iron, and 0.1 wt % to 2 wt % boron, and the outermost surface of the watch magnet having all surface bonds saturated by oxygen ions or nitrogen ions is an impervious oxidized or nitrided surface layer.

2. The method according to claim 1, wherein the ion implantation treatment is carried out in oxygen with a voltage of 10 kV to 40 kV, and the plasma consists of oxygen plasma.

3. The method according to claim 1, wherein the ion implantation treatment is carried out in nitrogen with a voltage of 10 kV to 40 kV, and the plasma consists of nitrogen plasma.

4. The method according to claim 1, further comprising rinsing the watch magnet with alcohol and air drying the watch magnet after the sandblasting operation.

5. The method according to claim 1, wherein a thickness of the watch magnet is less than or equal to 1.0 mm, and a largest dimension of the watch magnet is less than or equal to 8.0 mm.

6. The method according to claim 2, wherein the voltage is from 24 kV to 26 kV, a beam current is from 5 mA to 7 mA, and a dose of ions per square centimetre is from 20?10.sup.16 to 30?10.sup.16.

7. The method according to claim 3, wherein the voltage is from 24 kV to 26 kV, a beam current is from 5 mA to 7 mA, and a dose of ions per square centimetre is from 20?10.sup.16 to 30?10.sup.16.

8. The method according to claim 1, wherein the sandblasting operation is carried out using alumina particles with a particle size of 200 mesh to 240 mesh, at a pressure of 1.4 to 1.8 bar, and with a distance of 13 mm to 17 mm between the flow and the surface of the watch magnet to be sandblasted.

9. The method according to claim 5, wherein the thickness of the watch magnet is less than or equal to 0.6 mm, and the largest dimension of the watch magnet is less than or equal to 5.0 mm.

10. The method according to claim 5, wherein the watch magnet is perforated with a through-hole having a largest dimension between 0.2 mm and 3.0 mm.

Description

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(1) The invention relates to a method for protecting a neodymium-iron-boron watch magnet against corrosion, characterised in that a neodymium-iron-boron magnet is provided, and that a surface preparation operation is carried out on said magnet, before subjecting it to an ion implantation treatment, in order to create an impervious surface layer acting as a barrier against oxidation with all of the surface bonds saturated by the implanted ions, in order to prevent the corrosion of said magnet in a humid environment, under the usual conditions for wearing watches.

(2) Ion implantation technology is used to create a barrier against natural oxidation by saturating the surface layer, in particular the oxide or nitride layer in the case of ion implantation treatment in oxygen or nitrogen respectively.

(3) This saturation layer is created by accelerating the multi-charged ions of an O2, N2, or other plasma, with a potential difference comprised between 10 kV and 40 kV. The ions are thus densified on the surface, at different depths (depending on the charge of the ion), creating a barrier against oxidation at the outermost surface, whereby all of the surface bonds are saturated by the implanted ions.

(4) More particularly, to implement the method according to the invention, a neodymium-iron-boron magnet is provided, containing 22 wt % to 24 wt % neodymium, 65 wt % to 67 wt % iron, and 0.1 wt % to 2 wt % boron, and the magnet undergoes a surface preparation operation, before being subjected to an ion implantation treatment, in order to create an impervious oxidised or nitrided surface layer, to prevent the magnet from becoming corroded in a humid environment, under the usual conditions for wearing watches.

(5) The composition of the magnet described hereinabove includes additives and/or traces of impurities, for example oxides.

(6) More particularly, an oxidising ion implantation treatment is carried out, in oxygen, with a voltage of 10 kV to 40 kV.

(7) More particularly, an oxidising ion implantation treatment is carried out, in oxygen, with a voltage of 24 kV to 26 kV, a beam current of 5 mA to 7 mA, and a dose of 20. 10.sup.16 to 30. 10.sup.16 ions per square centimetre.

(8) More particularly, a nitriding ion implantation treatment is carried out, in nitrogen, with a voltage of 10 kV to 40 kV.

(9) More particularly, a nitriding ion implantation treatment is carried out, in nitrogen, with a voltage of 24 kV to 26 kV, a beam current of 5 mA to 7 mA, and a dose of 20. 10.sup.16 to 30. 10.sup.16 ions per square centimetre.

(10) More particularly, the surface preparation operation is carried out on the magnet by sandblasting followed by rinsing with alcohol and air drying.

(11) More particularly, sand blasting is carried out using alumina particles with a particle size of 200 mesh to 240 mesh, at a pressure of 1.4 to 1.8 bar, and with a distance of 13 mm to 17 mm between the flow and the surface to be sand blasted.

(12) More particularly, the method is applied to a magnet having a thickness of less than or equal to 1.0 mm, and a largest dimension of less than or equal to 8.0 mm.

(13) More particularly, the method is applied to a magnet having a thickness of less than or equal to 0.6 mm, and a largest dimension of less than or equal to 5.0 mm.

(14) More particularly, the method is applied to a magnet that is perforated with a through-hole, having a largest dimension comprised between 0.2 mm and 3.0 mm.

(15) In a non-limiting horological application, a toroidal or cylindrical magnet made of NdFeB, the outside diameter whereof has dimensions in the order of 0.9 mm to 5.0 mm, with a through-hole having an inside diameter in the order of 0.21 mm to 3.0 mm, and a thickness in the order of 0.15 mm to 0.55 mm, is subjected to ion implantation treatment to create an impervious oxidised or nitrided layer, which prevents the magnet from becoming corroded in humid environments.

(16) Magnets treated with this technique are visually inspected before and after an accelerated ageing test (7 days at 60 degrees Celsius and 90% relative humidity).

(17) The method is highly effective for a neodymium-iron-boron magnet containing 23 wt % neodymium, 66 wt % iron, and 1 wt % boron.

(18) Visual inspection of magnets of the same type, but without treatment, shows the red corrosion that is typical of NdFeB material. However, when the ion implantation treatment in oxygen is carried out according to the invention, this corrosion does not occur.

(19) The ion implantation treatment in oxygen creates an oxidised barrier on the surface of the magnet. The surface changes to a state wherein the rate of corrosion is significantly slowed down by the presence of an artificial passive surface condition, compared to what it would be without this oxide layer.

(20) Nitriding by ion implantation allows nitrogen to be incorporated into the surface of the magnet. The nitrogen reacts with the iron by diffusing onto the surface layers of the magnet. A layer of iron nitrides is created on the surface, which prevents oxygen from penetrating inside the parts.

(21) The results show that the protection afforded by the implantation of oxygen or nitrogen ions can protect the NdFeB material against corrosion (60? Celsius and 90% relative humidity for 7 days). The two layers obtained with these two alternative embodiments of the method according to the invention each provide a homogeneous, stable and dense protection, which procures effective protection against corrosion.

(22) The invention thus offers significant advantages: high resistance to corrosion; innovative technology that is eco-friendly since it consumes a small amount of gas consumption and generates few or no emissions; no risk of delamination, since the treatment is carried out in the material itself, not covering the surface thereof; method that is repeatable and easy to adjust; production of a protective layer with negligible magnetic losses; production of a protective layer with adequate mechanical strength.