Dual hydrogen and suspension production system using effervescent tablets containing hydrogen active production metallic particles
12012332 ยท 2024-06-18
Assignee
Inventors
- NASER ALSAYEGH (SAFAT, KW)
- HUSAIN BAHZAD (SAFAT, KW)
- Nawaf F. Aljuwayhel (Safat, KW)
- ALI ALSAYEGH (SAFAT, KW)
Cpc classification
H01M2250/10
ELECTRICITY
C01B3/08
CHEMISTRY; METALLURGY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2250/20
ELECTRICITY
B60R16/03
PERFORMING OPERATIONS; TRANSPORTING
International classification
C01B3/08
CHEMISTRY; METALLURGY
B60R16/03
PERFORMING OPERATIONS; TRANSPORTING
C01B3/00
CHEMISTRY; METALLURGY
H01M8/04082
ELECTRICITY
Abstract
A system and method for producing hydrogen (H.sub.2) gas and a single or hybrid hydrogen active material based aqueous suspension from pre-prepared effervescent tablets are provided. The produced H.sub.2 gas can be stored in a tank or directly utilized in a fuel cell, whereas the produced suspension can be employed as an advanced heat transfer fluid in a variety of thermal applications. The effervescent tablets can be fabricated with a homogeneously mixed and well-compressed mixture of hydrogen active metallic particles and effervescent powder in a sealed container to prevent air and humidity from reacting with the raw materials. As a result of the chemical reaction between the tablet and water, H.sub.2 gas (in the form of bubbles) and the hydrogen active material-based suspension are produced simultaneously. This system results in two products that can be used individually or all at once by integrating the different system components together.
Claims
1. A method for producing hydrogen gas, the method comprising: providing a plurality of tablet compositions, each tablet composition comprising hydrogen active metallic particles and an effervescent agent pressed together to form the tablet composition, the hydrogen active metallic particles comprising one or more hydrogen active metallic particles including a metal selected from the group consisting of magnesium (Mg), aluminum (Al), zinc (Zn), iron (Fe), nickel (Ni), tin (Sn), lead (Pb), chromium (Cr), lithium (Li), rubidium (Rb), and cesium (Cs) or hybrid hydrogen active metallic particles; vertically placing the plurality of the tablet compositions in a tablet container to obtain a vertical column of the plurality of the tablet compositions; and injecting water in a bottom of the tablet container causing a first bottom tablet composition in the vertical column of the plurality of the tablet compositions to chemically react with the water until it fully dissolves, thereby simultaneously producing hydrogen gas and an aqueous suspension of single or hybrid metal particles.
2. The method as recited in claim 1, further comprising pumping the aqueous suspension in a suspension container, where the aqueous suspension is stored.
3. The method as recited in claim 1, wherein the hydrogen gas is used in a fuel cell to produce electricity and water.
4. The method as recited in claim 3, wherein the produced water is injected into the bottom of the tablet container.
5. The method as recited in claim 1, wherein the hydrogen gas is stored in a palladium nanopowder hydrogen storage material.
6. The method as recited in claim 1, wherein after the first bottom tablet composition fully dissolves, a tablet composition immediately above the first bottom tablet composition in the vertical column slides down to become a second bottom tablet composition which is in turn chemically reacted with the water until it fully dissolves, thereby simultaneously producing hydrogen gas and an aqueous suspension of single or hybrid metal particles.
7. The method as recited in claim 6, wherein the method continues until all of the plurality of tablet compositions are fully dissolved.
8. The method as recited in claim 1, wherein the aqueous suspension is used as a coolant in a vehicle.
9. The method as recited in claim 3, wherein the fuel cell is used to produce electricity in a vehicle.
10. The method as recited in claim 3, wherein the fuel cell is used to produce electricity in an electrical charging unit for an electrical vehicle.
11. The method as recited in claim 1, wherein the aqueous solution comprises aluminum and magnesium.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(19) Similar reference characters denote corresponding features consistently throughout the attached drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(20) The following definitions are provided for the purpose of understanding the present subject matter and for construing the appended patent claims.
Definitions
(21) Throughout the application, where compositions are described as having, including, or comprising specific components, or where processes are described as having, including, or comprising specific process steps, it is contemplated that compositions of the present teachings can also consist essentially of, or consist of, the recited components, and that the processes of the present teachings can also consist essentially of, or consist of, the recited process steps.
(22) It is noted that, as used in this specification and the appended claims, the singular forms a, an, and the include plural references unless the context clearly dictates otherwise.
(23) In the application, where an element or component is said to be included in and/or selected from a list of recited elements or components, it should be understood that the element or component can be any one of the recited elements or components, or the element or component can be selected from a group consisting of two or more of the recited elements or components. Further, it should be understood that elements and/or features of a composition or a method described herein can be combined in a variety of ways without departing from the spirit and scope of the present teachings, whether explicit or implicit herein.
(24) The use of the terms include, includes, including, have, has, or having should be generally understood as open-ended and non-limiting unless specifically stated otherwise.
(25) The use of the singular herein includes the plural (and vice versa) unless specifically stated otherwise. In addition, where the use of the term about is before a quantitative value, the present teachings also include the specific quantitative value itself, unless specifically stated otherwise. As used herein, the term about refers to a ?10% variation from the nominal value unless otherwise indicated or inferred.
(26) The term optional or optionally means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances in which it does not.
(27) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which the presently described subject matter pertains.
(28) Where a range of values is provided, for example, concentration ranges, percentage ranges, or ratio ranges, it is understood that each intervening value, to the tenth of the unit of the lower limit, unless the context clearly dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range, is encompassed within the described subject matter. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges, and such embodiments are also encompassed within the described subject matter, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the described subject matter.
(29) Throughout the application, descriptions of various embodiments use comprising language. However, it will be understood by one of skill in the art, that in some specific instances, an embodiment can alternatively be described using the language consisting essentially of or consisting of.
(30) For purposes of better understanding the present teachings and in no way limiting the scope of the teachings, unless otherwise indicated, all numbers expressing quantities, percentages or proportions, and other numerical values used in the specification and claims, are to be understood as being modified in all instances by the term about. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained. At the very least, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
(31) The presently disclosed subject matter relates to a composition, system, and method that produces hydrogen (H.sub.2) gas and a hybrid magnesium (Mg)-aluminum (Al) based aqueous suspension from pre-prepared effervescent tablets. The produced H.sub.2 gas can be stored in a tank containing H.sub.2 storage material or directly utilized in a fuel cell, whereas the as-produced aqueous suspension can be employed as an advanced heat transfer fluid in a variety of thermal applications.
(32) In one embodiment, the as-prepared tablets, or tablet compositions, are fabricated by placing a well-compressed mixture of single or multiple hydrogen active metallic particles, and effervescent agent powder(/s) in a sealed glove box including helium (He) gas to prevent the raw material from reacting with air and humidity. The single hydrogen active metallic particles can include a metal selected from the group consisting of magnesium (Mg), aluminum (Al), zinc (Zn), iron (Fe), nickel (Ni), tin (Sn), lead (Pb), chromium (Cr), lithium (Li), rubidium (Rb), and cesium (Cs). The multiple or hybrid hydrogen active metallic particles can include two or more metals selected from the group consisting of magnesium (Mg), aluminum (Al), zinc (Zn), iron (Fe), nickel (Ni), tin (Sn), lead (Pb), chromium (Cr), lithium (Li), rubidium (Rb), and cesium (Cs). Certain embodiments of such tablet compositions comprise a homogeneus mixture of single or multiple hydrogen active metallic particles, and the effervescent agent powder(/s). The effervescent agent powder can include one or more effervescent agents selected from the group consisting of citric acid, tartaric acid, potassium bitartrate, arginine carbonate, potassium carbonate, sodium carbonate, sodium and potassium bicarbonate, and sodium citrate. In this regard, further embodiments of tablet compositions herein are effervescent tablet compositions.
(33) After the tablets have been prepared, they can be placed, while still in the glove box with He, into a specifically constructed container, then removed from the glove box before being installed in the present systems. In one embodiment, a water tank in the system then injects water towards the bottom of the tablet container, causing the bottom tablet to chemically react until it fully dissolves, after which the tablet immediately above the bottom tablet replaces the recently dissolved tablet. As a result of the chemical reaction between the tablet content and water, H.sub.2 gas (in the form of bubbles) and a single or hybrid hydrogen active metallic-based aqueous suspension can be produced simultaneously. The single metallic-based suspension can include a metal selected from the group consisting of magnesium (Mg), aluminum (Al), zinc (Zn), iron (Fe), nickel (Ni), tin (Sn), lead (Pb), chromium (Cr), lithium (Li), rubidium (Rb), and cesium (Cs). The hybrid metallic-based suspension can include two or more metals selected from the group consisting of magnesium (Mg), aluminum (Al), zinc (Zn), iron (Fe), nickel (Ni), tin (Sn), lead (Pb), chromium (Cr), lithium (Li), rubidium (Rb), cesium (Cs).
(34) The present systems enable the two products (i.e., H.sub.2 gas and the aqueous suspension) to be individually utilized or used all at once by integrating the different system components together. The integrated system can be highly beneficial for industrial applications, such as by way of non-limiting example, in hybrid vehicles, where electricity can be produced from the fuel cell with the aid of the generated H.sub.2 gas (directly produced from the tablet or stored then produced from the H.sub.2 gas storage) and the aqueous suspension (known to have higher thermal conductivity than conventional liquids) can work as an advanced coolant to cool the vehicle combustion engine.
(35) In one embodiment, the present subject matter relates to a system and method of utilizing effervescent tablets formed from single or multiple hydrogen active metallic particles and an effervescent agent to produce hydrogen H.sub.2 gas. In an embodiment, the tablet comprises a composition including ground hydrogen active metallic particles, and effervescent agent powders pressed together into a tablet. In an embodiment, the multiple hydrogen active metallic particles can include aluminum and magnesium. The so-produced tablets can be effervescent when combined with water. In this regard, when these tablets are combined with water, they can simultaneously produce an aqueous suspension and H.sub.2 gas. The system including the effervescent tablets may be used in fuel cells to produce electricity, either directly on site or as stored for later use.
(36) In certain embodiments, the present tablets are prepared in a sealed glove box to prevent air and humidity from reacting with the raw materials. According to these embodiments, after the tablets have been prepared, they can be placed in a specifically constructed container, then removed from the glove box before being installed in a system for further use. In one embodiment, a plurality of tablets herein are vertically aligned in a column in the specifically constructed container. In this regard, in use, a water tank in the system can inject water towards the bottom of the tablet container, causing the bottom tablet to chemically react until it fully dissolves, after which the tablet immediately above the bottom tablet replaces the recently dissolved tablet. As a result of the chemical reaction between the tablet content and water, H.sub.2 gas (in the form of bubbles) and a single or multiple hydrogen active metallic particle-based aqueous suspension can be produced simultaneously.
(37) The elemental aluminum and magnesium active materials are widely available and can easily be obtained from various solid waste sources (e.g., by way of non-limiting example, soda cans and electronic chips). These waste sources can be recycled into pure Al and Mg powders, after which they can be used as active materials for producing H.sub.2 in the presence of water as described herein. The following Eq. 1 and Eq. 2 illustrate the reaction of Al and Mg in water at room temperature, respectively:
2Al+6H.sub.2O=2Al(OH).sub.3+3H.sub.2(1)
Mg+2H.sub.2O=Mg(OH).sub.2+H.sub.2(2)
(38) As can be seen in Eq. 1 and 2, in one embodiment, there are three products that result from the two chemical reactions, which are Al(OH).sub.3, Mg(OH).sub.2, and H.sub.2. Since H.sub.2 is a gas, it will easily depart from the hosting liquid in the form of bubbles. However, the Al(OH).sub.3 and Mg(OH).sub.2 will remain in the water, in which case it can be either recovered, treated, then reused; or dispersed to form a suspension. The second option is more convenient because suspensions have proven to have tremendous heat transfer capability as working fluids, and thus would be highly beneficial for thermal applications (e.g., heat exchangers). However, to successfully produce these suspensions, the solid particles need to be dispersed, which is not the case with the byproducts resulting from Eq. 1-2. Therefore, additional force is required to disperse the particles, otherwise they will remain settled in the bottom of the water container. Usually, mechanical mixing equipment is used to disperse the solid particles. Such equipment includes an ultrasonicator, a homogenizer, magnetic stirring, and ball (or rod) milling devices. However, it is not practical to use such devices in remote locations due to their need for electricity to operate. In addition, their high capital and maintenance cost as well as complexity of use makes them an unfavorable choice.
(39) The present pre-prepared effervescent tablets can avoid this difficulty. In an embodiment, the tablets are fabricated by homogeneously mixing and compressing Al particles, Mg particles, and sodium bicarbonate (NaHCO.sub.3) powder in a sealed glove box to prevent air and humidity from reacting with the raw materials. The Al and Mg metals can be used because they are easily and readily obtainable, either directly from a supplier or as produced through recycling their existing waste. In addition, the NaHCO.sub.3 can be used not only because it is an effervescent agent but also because it helps reduce the formation of a passivation layer (i.e., Mg(OH).sub.2) on the water exposed Mg surface. The following Eq. 3 illustrates the chemical reaction of Mg(OH).sub.2 in the presence of NaHCO.sub.3:
2NaHCO.sub.3+Mg(OH).sub.2.fwdarw.Na.sub.2CO.sub.3+MgCO.sub.3+2H.sub.2O(3)
(40) In certain embodiments, the tablet compositions herein can optionally further comprise surfactants (e.g., by way of non-limiting example, sodium dodecyl sulfate (SDS)) to increase the dispersion stability of the produced suspension. Such surfactant will not affect the chemical reaction, and therefore the H.sub.2 generation will remain the same and the dispersion stability of the suspension may highly improve, as well as its effective thermal conductivity.
(41) In some embodiments, the physical stability of the produced aqueous suspension can have a major influence on its effective thermophysical properties. This is always the case with any suspension, where the optimum thermophysical properties can only be obtained when the dispersed particles are physically stable, and vice versa. This can be improved by optionally including surfactants, such as SDS, as part of the tablet mixture at the fabrication stage as noted above.
(42) The tablet compositions of the present subject matter have certain advantages over compositions previously known in the art. For example, the ability to produce the aqueous suspensions from tablets means devices or advanced equipment are not required to make the present aqueous suspensions. This, in turn, means the aqueous suspensions can be readily produced in remote areas. Furthermore, the user producing the H.sub.2 gas and aqueous suspension will only need a minimum amount of knowledge to be able to use the present systems and methods.
(43) Further, since the present tablet compositions make it possible to produce H.sub.2 gas and aqueous suspensions from effervescent tablets, the user will not have to be worried about dealing with powders or face the high risks currently involved with H.sub.2 gas transportation such as, for example, explosions. Similarly, the present tablet compositions are much less costly to produce and use when compared to current conventional H.sub.2 gas production routes, particularly when taking into account the salary of the experts that will be working on any scientific devices/equipment needed to produce the H.sub.2 gas and aqueous suspensions, and the cost of the equipment used. In addition, the cost of the raw materials used to produce the present tablet compositions is extremely cheap, and such materials are widely available, representing a significant benefit over any presently known products. Since the user will not need additional mixing instruments, this method is more feasible to any interested users in H.sub.2 gas and AlMg-based suspensions. As a result, the system can be used in labs, facilities, fields, and on hybrid vehicles.
(44) In other embodiments, the tablet compositions can be stored in sealed bags or in specially constructed tablet containers for the user to use whenever desired. Accordingly, the present subject matter describes the first tablet-based integrated AlMg-based suspension fabrication and H.sub.2 production, storage, and utilization approach. This results in a ready to use commercial product for producing H.sub.2 gas and AlMg-based suspensions.
(45) In one embodiment, the present subject matter relates to a process for the generation of hydrogen gas with tablets such as, for example, effervescent tablets. In certain embodiments, the present subject matter includes using ground single or multiple hydrogen active metal powders, and effervescent agent powder(/s) pressed together into a tablet that can be effervescent when combined with water. These tablets can be combined with water to simultaneously produce a water suspension and H.sub.2 gas.
(46) In another embodiment, the present subject matter relates to an innovative system for producing or generating hydrogen (H.sub.2) and a single (or hybrid) hydrogen active metallic-based aqueous suspension from pre-prepared effervescent tablets. The produced H.sub.2 gas can be stored in a tank containing H.sub.2 storage material or directly utilized in a fuel cell, whereas the as-produced suspension can be employed as an advanced heat transfer fluid in a variety of thermal applications.
(47) Using the system as described herein, the two products (i.e., H.sub.2 and aqueous suspension) can be individually utilized or used all at once by integrating the different system components together. The integrated system is highly beneficial for industrial applications, such as by way of non-limiting example hybrid vehicles, where electricity can be produced from the fuel cell with the aid of the generated H.sub.2 (directly produced from the tablet or stored then generated from the H.sub.2 storage) and the suspension (known to have higher thermal conductivity than conventional liquids) can work as an advanced coolant to cool the vehicle combustion engine.
(48) In certain embodiments, and by way of non-limiting example, three configurations are exemplified for the present systems, namely: 1Configuration 1: for suspension production, and H.sub.2 generation and storage (
(49) For configuration 1, as shown in
(50) For configuration 2, as shown in
(51) For configuration 3, as shown in
(52) For all three configurations, water is pumped from the water container 18 (
(53) In the case of configuration 3, as shown in
(54) Referring to
(55) Referring to
(56) In one embodiment, the system can be utilized by integrating Configuration 2 or Configuration 3 in hybrid vehicles. According to each configuration when used with such a hybrid vehicle, the produced suspension will be pumped from its container towards, for example, a vehicle radiator tank that is partially filled with water (whenever needed) to enhance the coolant thermal performance with the aid of the dispersed metallic particles. Moreover, with Configuration 2, the electrical output from the fuel cell can fulfill the electrical demand of the hybrid vehicle. In contrast, in Configuration 3, the generated heat from the vehicle combustion engine will provide the required thermal energy to release the H.sub.2 from the H.sub.2 storage material, which is afterwards utilized by the fuel cell for electricity supply for the vehicle.
(57) In another embodiment, the present system can be used in conjunction with electrical charging units for electrical vehicles, especially in remote areas where electrical grids are not accessible.
(58) In some embodiments the systems herein have been adapted for a device requiring a hydrogen source. In some embodiments the device is a hydrogen fuel cell. In some embodiments the device is an internal combustion engine. In some embodiments the device is a gas turbine. In some embodiments the hydrogen is used for power generation. In some embodiments the power generation is accomplished via hydrogen fuel cell. In some embodiments the device is used for power (electricity) generation. In some embodiments the power generation is used in underwater vehicles. In some embodiments the power generation is used in aeronautical (flying) vehicles. In some embodiments the power generation is used in automotive vehicles. In some embodiments the power generation is used in robots. In some embodiments the power generation is used in electricity generators. In some embodiments the power generation is used as battery replacement for electronic devices. In some embodiments the system further comprising means for utilizing heat generated by said system. In some embodiments the composition serves as energy and hydrogen storage.
(59) It is to be understood that the systems methods as described herein are not limited to the specific embodiments described above, but encompass any and all embodiments within the scope of the generic language of the following claims enabled by the embodiments described herein, or otherwise shown in the drawings or described above in terms sufficient to enable one of ordinary skill in the art to make and use the claimed subject matter.